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ORIGINAL INSTRUCTIONS
S/N: 1001 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB731SHV5/LB68
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
MADE in USA
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Related Manuals for Gage Bilt GB731SHV5/LB68
Summary of Contents for Gage Bilt GB731SHV5/LB68
- Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB731SHV5/LB68 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Nose Assembly Selection Chart / Accessories ........................20 DEXRON® III Oil Safety Data ..............................21 Alternative Styles / Accessories ............................22-24 GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & 12100-2:2010 EN ISO 11148-1:2011... -
Page 4: Description And Technical Specifications
Noise level - Less than 81.5 dB(A) Rated pull load - 3,700 lbs. (16.46 kN) Vibration - Tested– No Hazards Found GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 5: Description Of Functions
Air Line Handle Assembly Flow Speed Control valve Air Inlet Deflector Air Line Vacuum Assembly Image may not reflect actual tool GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 6: Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. -
Page 7: Principle Of Operation
Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Image may not reflect actual tool GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 8: How To Set-Up The Gb731Shv5-Lb68
FLOW SPEED RED SHIPPING PLUG CONTROL VALVE USER QUICK DISCONNECT FITTING AIR INLET VACUUM AIR HOSE Image may not reflect actual tool GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 9: How To Use The Gb731Shv5-Lb68
4. Release actuator as soon as fastener breaks. 5. Repeat steps 1 - 4. Images may not reflect actual tool or fastener GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 10: Maintenance And Hydraulic Thread Preparation
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Filling
O’ring (S832) ***Keep air hole free from oil*** Hole marked “R” on rear of Images may not reflect actual tool Manifold-Handle (730303) GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 12: Bleeding
If stroke still fails to achieve .600” (15.24 mm) and is not within 1/64” (.396 mm), then repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (A-1935) to help simplify and more accurately check your tool stroke. -
Page 13: Stroke Limiter Instructions
Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be under pressure. Note: • If you are unsure your nose assembly requires a stroke limiter, contact Gage Bilt for assistance. 1. Cycle tool to the rear position and disconnect air. 2. Remove cap-vacuum (731418). -
Page 14: Troubleshooting / How To Clean Vacuum Regulator
4) S.H.C.S. be performed to assure best performance. Fitting Image may not reflect actual tool. GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... -
Page 15: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings. - Page 16 (NOTE: Insert (731355) is only used on 3/16” and 5mm” nose assemblies. DO NOT use with 1/4” or 6mm nose assemblies). Images may not reflect actual tool. GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
- Page 17 Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
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Page 18: Parts Lists
PARTS LIST GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... - Page 19 PARTS LIST GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23...
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Page 20: Nose Assembly Selection Chart / Accessories
GB731SHV5-LB68 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Grip Gage #269G3 NOSE ASSEMBLY SELECTION CHART For CHERRYMAX® and **OFFSET STRAIGHT CHERRYLOCK® rivets (Sold Separately) (Sold Separately) -
Page 21: Dexron® Iii Oil Safety Data
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. -
Page 22: Alternative Styles / Accessories
**Accepts 204 nose assemblies without 5ft Hyd. Hoses are recommended with use of Backpack the use of an adapter** Additional custom lengths are available. GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23... - Page 23 This page intentionally left blank GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 2/19 REV. 1/23...
- Page 24 TRADEMARK OF HENKEL CORPORATION. SLIC-TITE® IS A REGISTERED TRADEMARK LA-CO INDUSTRIES. TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. CHERRY- MAX® & CHERRYLOCK® ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE. GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.