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Related Manuals for Gage Bilt GB735
Summary of Contents for Gage Bilt GB735
- Page 1 ORIGINAL INSTRUCTIONS GB735 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com MADE in USA...
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Page 2: Table Of Contents
Description and Technical Specifications ..........................4 Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to Setup the GB735 ................................8 How to use the GB735 ................................9 Maintenance ..................................... 10 Filling and Bleeding ................................11-12 Troubleshooting .................................. -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
90 psi (6.2 bar) air pressure at the air inlet. The GB735 installation tool operates on 90 to 100 psi (6.2-6.9 bar) Max. with 90 psi. (6.2 bar) providing the maximum efficiency. At 90 psi (6.2 bar) of air pressure, the GB735 does not exceed 81.5 dB(A) and consumes .16 SCF/cycle (4.53 L/cycle). -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Deflector Hanger Head Cylinder Nose Assembly Actuator Air Inlet Handle GB735 INSTALLATION TOOL REV. 12/22... -
Page 6: Safety Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB735 INSTALLATION TOOL REV. 12/22... -
Page 7: Principle Of Operation
Piston Rod Assembly moves up Piston Rod Assembly moves down Air Piston moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Images may not reflect actual tool GB735 INSTALLATION TOOL REV. 12/22... -
Page 8: How To Setup The Gb735
HOW TO SET-UP THE GB735 WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 9: How To Use The Gb735
HOW TO USE THE GB735 WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 10: Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Filling And Bleeding
Button head cap screw (402482) & O’ring (S832) stat-o-seal (S572) Fill Bottle (745263) ***Keep air hole free from oil*** Bleeder holes on head cylinder (735098) Holes #1 & #2 Images may not reflect actual tool. GB735 INSTALLATION TOOL REV. 12/22... - Page 12 18. Stroke should now be consistent within 1/64” (.0156). Fill Bottle Bleeder holes on head cylinder (735098) (745263) Button head cap screw (402482) & stat-o- seal (S572) Images may not reflect actual tool. Bleeder holes on head cylinder (735098) Holes #1 & #2 GB735 INSTALLATION TOOL REV. 12/22...
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Page 13: Troubleshooting
TOOL, remove the nose from the tool and disassemble. Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB735 INSTALLATION TOOL REV. 12/22... -
Page 14: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings. - Page 15 Thread the actuator assembly-air (704130) all the way into handle assembly (722132) with fingers. Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Re-attach actuator lever assembly (704343) including pin-slotted (400608) to handle assembly (722132). GB735 INSTALLATION TOOL REV. 12/22...
- Page 16 Use needle nose pliers to grasp end of spring (704141), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). GB735 INSTALLATION TOOL REV. 12/22...
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Page 17: Parts Lists
PARTS LIST GB735 INSTALLATION TOOL REV. 12/22... -
Page 18: Dexron® Iii Oil Safety Data
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB735 INSTALLATION TOOL REV. 12/22... - Page 19 This page intentionally left blank GB735 INSTALLATION TOOL REV. 12/22...
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Page 20: Nose Assembly Selection Chart & Accessories
GB735 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART (Sold Separately) FASTENER DIA. NOSE ASSEMBLY 3/16" BOB06-735-20 BOBTAIL® LOCKBOLT 1/4" BOB08-735-20 BOBTAIL® IS A REGISTERED TRADEM ARK OF HOWM ET AEROSPACE.