Gage Bilt GB734 Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB734
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions@gagebilt.com / www.gagebilt.com
MADE in USA

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  • Page 1 ORIGINAL INSTRUCTIONS GB734 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions@gagebilt.com / www.gagebilt.com MADE in USA...
  • Page 2: Table Of Contents

    Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB734 ................................8 How to use the GB734 ................................9 Maintenance ..................................... 10 Filling and Bleeding ................................. 11 Troubleshooting ..................................
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & 12100-2:2010 EN ISO 11148-1:2011 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description And Technical Specifications

    90 psi (6.2 bar) air pressure at the air inlet. The GB734 installation tool operates on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) of air pressure providing the maximum efficiency. At 90 psi. (6.2 bar) of air pressure, the GB734 does not exceed 81.5 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle).
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Hanger Nose Assembly Head Cylinder Assembly Pintail Deflector Handle Assembly Actuator Actuator Lever Assembly Air Inlet Image may not reflect actual tool GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 7: Principle Of Operation

    Piston Rod Assembly moves up Piston Rod Assembly moves down Air Piston moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Image may not reflect actual tool GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 8: How To Set-Up The Gb734

    HOW TO SET-UP THE GB734 WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 9: How To Use The Gb734

    HOW TO USE THE GB734 WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.
  • Page 11: Filling And Bleeding

    Subtract dimension (B) from dimension (A). If stroke doesn’t check 1.090" (27.7 mm) min. (See figures below) follow bleeding procedure above. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.
  • Page 12: Troubleshooting

    TOOL, remove the nose from the tool and disassemble. Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 13: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 14 Thread the actuator assembly-air (704130) all the way into handle assembly (744129) with fingers. Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4-1/2 turn. Re-attach actuator lever assembly (704343) including pin-slotted (400608) to handle assembly (744129). GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 15 If ports are plugged, use needle nose pliers to grasp end of spring (744144), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 16: Parts Lists

    PARTS LIST GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 17: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 18: Nose Assembly Selection Chart

    GB734 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) *Apply Vibra-tite® part # 405125 to all threads and allow it to set 20 minutes prior to assembly.
  • Page 19 OPTIONS “V” DESIGNATION = PINTAIL COLLECTION BOTTLE The GB734 series installation tools may be ordered with a vacuum system. Gage Bilt offers two varieties (see below). Order GB734 series installation tools fastener specific by adding the appropriate suffix (see selection chart).
  • Page 20 Alternative Styles (Sold Separately) GB734SH Stroke - 1.090" (27.69 mm) Hand held weight - 2.25 lbs. (1.02 kg) Entire tool weight - 7.25 lbs. (3.29 kg) Pull load - 3,000 (13.34 kN) GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 21 Alternative Styles (Sold Separately) GB734SR Stroke - 1.090" (27.69 mm) Hand held weight - 1.75 lbs. (1.79 kg) Entire tool weight - 6.75 lbs. (3.06 kg) Pull load - 3,000 (13.34 kN) GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 22: Accessories

    Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Catcher Bag-Stem Air Bleeder Assembly #704214 #704153 (Sold Separately) (Sold Separately) Tool Stroke Depth Gage Extensions #A-1935 (Sold Separately)
  • Page 23 This page intentionally left blank GB734 INSTALLATION TOOL. REV. 5/22...
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Approved TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.

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