Gage Bilt GB731SH-5 Original Instructions Manual
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Gage Bilt GB731SH-5 Original Instructions Manual

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ORIGINAL INSTRUCTIONS
GB731SH-5
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions@gagebilt.com / www.gagebilt.com
MADE in USA

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Summary of Contents for Gage Bilt GB731SH-5

  • Page 1 ORIGINAL INSTRUCTIONS GB731SH-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions@gagebilt.com / www.gagebilt.com MADE in USA...

  • Page 2: Table Of Contents

    Troubleshooting ..................................14 Overhaul ....................................15-17 Parts Lists .................................... 18-19 DEXRON® III Oil Safety Data (SDS) ............................20 Nose assembly selection chart & Approved Accessories ..................... 21-28 GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2:2010 EN ISO 11148-1:2011 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    2 1/4 lbs. (1.02 kg). The entire installation tool weighs 10 1/2 lbs. (4.76 kg). It has a .600” (15.24 mm) fastener setting stroke. The GB731SH-5 installation tool operates on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi (6.2 bar) providing the maximum efficiency. At 90 psi.

  • Page 5: Description Of Functions

    Head Cylinder Assembly Hanger Handle-Split Actuator Lever Assembly Hydraulic “RETURN” Hose Hydraulic “PULL” Hose Air Line Handle Assembly Air Inlet Image may not reflect actual tool GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Images may not reflect actual tool GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb731Sh

    6. Connect air supply. NOSE ASSEMBLY HEAD CYLINDER FASTENER WORK ACTUATOR RED SHIPPING PLUG AIR INLET USER QUICK DISCONNECT FITTING AIR HOSE Image may not reflect actual tool GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb731Sh

    5. Release actuator as soon as fastener breaks. 6. Repeat steps 1-5. 4. Release actuator as soon as fastener breaks. 5. Repeat steps 1-4. Images may not reflect actual tool or fasteners GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling

    Front and Rear bleeder holes on head cylinder assembly (731199). Button head cap screws (402482) & stat-o-seals (S572). ***Keep air hole free from oil*** Images may not reflect actual tool GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Bleeding

    & 12 below then re-check stroke with calipers or depth gage (A-1935). If stroke still fails to achieve .600” (15.24 mm) and is not within 1/64” (.396 mm), then repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (A-1935) to help simplify and more accurately check your tool stroke.

  • Page 13: Stroke Limiter Instructions

    Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be under pressure. Note: • If you are unsure your nose assembly requires a stroke limiter, contact Gage Bilt for assistance. 1. Cycle tool to the rear position and disconnect air. 2. Remove end cap (731417).

  • Page 14: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. b) Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 15: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 16 Insert and turn 5/8” open end wrench / an adjustable wrench and snug tight approximately 1/4-1/2 turn. Reattach actuator lever assembly (704343) and pin-slotted (400608) to the handle-split (700326). GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17 Valve spring installation tool (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool (704163). GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 18: Parts Lists

    PARTS LIST GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 19 PARTS LIST GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 20: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 21: Nose Assembly Selection Chart & Approved Accessories

    5) RIGHT ANGLE NOSE REQUIRES 731154 STROKE LIMITER. 6) 105 P.S.I. REQUIRED FOR MS90353 & MS90354 7) USED WITH THE GB5660S3SLCC (3SLC-C COLLAR) FEED AND SWAGE ACCESSORY. FOR ALL OTHER COLLARS CONTACT GAGE BILT FOR MORE INFORMATION. 8) USED WITH THE GB5680S3SLCC (3SLC-C COLLAR) FEED AND SWAGE ACCESSORY. FOR ALL OTHER COLLARS CONTACT GAGE BILT FOR MORE INFORMATION.
  • Page 22 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Grip Gage #GB105093 Grip Gage #269G3 For NAS LOCKBOLTS and blind fasteners For CHERRYMAX® and CHERRYLOCK® rivets (Sold Separately) (Sold Separately) Gage Bilt also supplies pin &...
  • Page 23 Contact Gage Bilt for more information (Sold Separately) Collar Feeder Cartridges Available in 4” and 8” Lengths Contact Gage Bilt for more information (Sold Separately) Images may not reflect actual tools GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 STRAIGHT FEED N SWAGE Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) SWAGING: EASY AS... Operator presents nose to pintail and feeder dispenses collar onto pin. PATENT PENDING...
  • Page 25 For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information. (Sold Separately) Images may not reflect actual feeder bowl or parts GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 26 Entire tool weight - 5.75 lbs. (2.61 kg) Pull load - 4,800 lbs. (21.35 kN) Pull load - 4,800 lbs. (21.35 kN) **Accepts 204 nose assembly’s without the use of an adapter** GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 27 This page intentionally left blank GB731SH-5 INSTALLATION TOOL Rev. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 28 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Many kits available including: GB731NASK-3 - not shown GB731-51 - not shown Approved Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools.

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