Gage Bilt GB731OS/206 Original Instructions Manual

Gage Bilt GB731OS/206 Original Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1126 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
GB731OS/206
ALL OTHER SERIAL NUMBERS.
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB731OS/206

  • Page 1 PLEASE CONTACT GAGE BILT FOR GB731OS/206 ALL OTHER SERIAL NUMBERS. INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...
  • Page 2: Table Of Contents

    Overhaul ....................................13-15 Parts Lists ....................................16 DEXRON® III Oil Safety Data (SDS) ............................17 Nose Assembly Selection Chart and Accessories ......................18-24 GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A.+1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description And Technical Specifications

    4,800 lbs. (21.4 kN) with 90 psi (6.2 bar) air pressure at the air inlet. The GB731OS/206 installation tool operates on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing the maximum efficiency.
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Hanger Head Cylinder Actuator Actuator Lever Assembly Handle Assembly Air Inlet Image may not reflect actual tool GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Images may not reflect actual tool. GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 8: How To Set-Up The Gb731Os/206

    HEAD CYLINDER FASTENER WORK AIR INLET RED SHIPPING PLUG ACTUATOR USER QUICK DISCONNECT FITTING AIR HOSE Image may not reflect actual tool. GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 9: How To Use The Gb731Os/206

    6. Repeat steps 1-5. 4. Release actuator as soon as fastener breaks. 5. Repeat steps 1-4. Images may not reflect actual tool or fastener GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.
  • Page 11: Filling And Bleeding

    REPEAT STEPS 10-13. 15. Stroke should now be consistent within 1/64” (.0156”). For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.
  • Page 12: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 13: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 14 Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Re-attach actuator lever assembly (704343) including pin (400608) to the handle assembly (722132). GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 15 (731909) surface. The re-assembly sequence is the opposite of disassembly. (See Filling and Bleeding procedure pg. 11). Apply Loctite® #242 (Gage Bilt #A-1006) and torque the button head cap screws (A-928) uniformly to 40 inch lbs. (4.52 Nm) to prevent leakage around the gasket (704129).
  • Page 16: Parts Lists

    PARTS LIST GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18: Nose Assembly Selection Chart And Accessories

    GB731OS/206 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STANDARD STRADDLE NOSE LONG (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STANDARD STRADDLE NOSE...
  • Page 19 Entire tool weight - 5.75 lbs. (2.61 kg) Pull load - 4,800 (21.35 kN) **Accepts 204 nose assemblies without the use of an adapter** GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 20 Hand held weight - 2.25 lbs. (1.02 kg) Entire tool weight - 10.5 lbs. (4.76 kg) Pull load - 4,800 (21.35 kN) GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 21 Entire tool weight - 7.0 lbs. (3.20 kg) Pull load - 4,800 (21.35 kN) Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 22 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Catcher Bag-Stem Catcher Bag-Stem #756610 #704214 (Sold Separately) (Sold Separately) Fill Bottle Assembly Tool Stroke Depth Gage #745163...
  • Page 23 This page intentionally left blank GB7310S/206 S/N: 1118 INSTALLATION TOOL AND ABOVE. REV. 12/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 GB731-51 (Equivalent to 352-51) - not shown Approved Approved Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Grip Gage #269G3 Grip Gage #GB105093 For CHERRYMAX® and CHERRYLOCK® fasteners...

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