Gage Bilt GB731SH Original Instructions Manual
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Gage Bilt GB731SH Original Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1015 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB731SH
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
MADE in USA

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Summary of Contents for Gage Bilt GB731SH

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB731SH INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    DEXRON® III Oil Safety Data (SDS) ............................22 Nose assembly selection chart & Approved Accessories ....................23 Accessories and Alternative Styles ........................... 24-32 GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    The air inlet is provided with 1/4 - 18 female pipe thread for accepting the user's air hose fitting. The GB731SH comes with 8 feet (2.4 m) of hose. Pull pressure varies with different length hoses. When ordering specify the shortest length hose possible for your application this will provide optimum pull pressure.

  • Page 5: Description Of Functions

    Actuator Lever Assembly Hydraulic “RETURN” Hose Hydraulic “PULL” Hose Air Line Bleed Screw Handle Assembly Air Inlet Image may not reflect actual tool GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Images may not reflect actual tool GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 8: How To Set-Up The Gb731Sh

    NOSE ASSEMBLY HEAD CYLINDER FASTENER WORK ACTUATOR RED SHIPPING PLUG AIR INLET USER QUICK DISCONNECT FITTING AIR HOSE Image may not reflect actual tool GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 9: How To Use The Gb731Sh

    5. Release actuator as soon as fastener breaks. 5. Repeat steps 1 - 4. 6. Repeat steps 1 - 5. Images may not reflect actual tool or fastener GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling

    (731199). Button head cap screws (402482) & stat-o-seals (S572). ***Keep air hole free from oil*** Images may not reflect actual tool GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 12: Bleeding

    If stroke still fails to achieve .600” (15.24 mm) and is not within 1/64” (.396 mm), then repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.

  • Page 13: Stroke Limiter Instructions

    Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be under pressure. Note: • If you are unsure your nose assembly requires a stroke limiter, contact Gage Bilt for assistance. 1. Cycle tool to the rear position and disconnect air. 2. Remove end cap (731417).

  • Page 14: Bleeding Tool Using The Gb946 Powerunit (Standard Bleed)

    “OFF” the hose adapter and into tool. Oil control valve “ON” Motor Control Switch “ON/OFF” “ON” Pump Hose Adapter Oil Container GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 15: Bleeding Tool Using The Gb946 Powerunit (Overhaul Bleed)

    “OFF” tool. Oil control valve “ON” Motor Control Switch “ON/OFF” “ON” Pump Hose Adapter Oil Container GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 16: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 17: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 18 Insert and turn 5/8” open end wrench / an adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Reattach actuator lever assembly (704343) and pin-slotted (400608) to the handle-split (700326). GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...
  • Page 19 Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 20: Parts Lists

    PARTS LIST GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...
  • Page 21 PARTS LIST GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 22: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...

  • Page 23: Nose Assembly Selection Chart & Approved Accessories

    5) RIGHT ANGLE NOSE REQUIRES 731154 STROKE LIMITER. 6) 105 P.S.I. REQUIRED FOR MS90353 & MS90354 7) USED WITH THE GB5660S3SLCC (3SLC-C COLLAR) FEED AND SWAGE ACCESSORY. FOR ALL OTHER COLLARS CONTACT GAGE BILT FOR MORE INFORMATION. 8) USED WITH THE GB5680S3SLCC (3SLC-C COLLAR) FEED AND SWAGE ACCESSORY. FOR ALL OTHER COLLARS CONTACT GAGE BILT FOR MORE INFORMATION.

  • Page 24: Accessories And Alternative Styles

    Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Grip Gage #GB105093 Grip Gage #269G3 For NAS LOCKBOLTS and blind fasteners For CHERRYMAX® and CHERRYLOCK® rivets (Sold Separately) (Sold Separately) Gage Bilt also supplies pin &...
  • Page 25 Collar Feeder Cartridges Available in 4” and 8” Lengths Contact Gage Bilt for more information (Sold Separately) Images may not reflect actual tools GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...
  • Page 26 STRAIGHT FEED N SWAGE Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) SWAGING: EASY AS... Operator presents nose to pintail and feeder dispenses collar onto pin. NEWLY PATENTED...
  • Page 27 For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information. (Sold Separately) Images may not reflect actual feeder bowl or parts GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...
  • Page 28 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB946 FILL/BLEED PUMP For quick and easy bleeding of tools Recommended for high production facilities GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 29 Entire tool weight - 7.0 lbs. (3.20 kg) Pull load - 4,800 (21.35 kN) 5ft Hyd. Hoses are recommended with use of Backpack Additional custom lengths are available GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...
  • Page 30 Entire tool weight - 5.75 lbs. (2.61 kg) Pull load - 4,800 lbs. (21.35 kN) **Accepts 204 nose assembly’s without the use of an adapter** GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...
  • Page 31 This page intentionally left blank GB731SH S/N: 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 10/12 REV. 1/23...
  • Page 32 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Many kits available including: GB731NASK-3 - not shown GB731-51 - not shown Approved Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools.

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