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WARNING:
Do not cycle tool without air bleeder assembly (704153), or the screw and stat-o-seal, installed in tool head. Severe
personal injury could result.
WARNING:
Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be
under pressure.
CAUTION:
Before filling handle assembly (722132), air piston assembly (704121) should be all the way down.
CAUTION:
When forcing piston rod assembly (731333) downward, with head cylinder assembly (731199) removed, hydraulic oil will
eject forcibly from handle assembly (722132).
CAUTION:
When bleeding tool, ensure tubing is free from kinks or other obstructions.
Note:
•
Fill bottle (745263) (sold separately) is required.
1. Ensure air piston assembly (704121) is at the bottom of stroke by pushing piston rod assembly (731333) all the way down.
2. Fill power cylinder (731237) and oil passage on top of handle assembly (722132) with Automatic Transmission Oil, Dexron® III or equivalent.
3. Place gasket (745124) and o'ring (S832) on top of handle assembly (722132).
4. Press manifold-handle (730303) down on power cylinder (731237) and install four button head cap screws (A-928) evenly. Apply
Loctite® 242 and torque to 40 inch pounds. (4.52 Nm).
5. Attach hydraulic hoses (A-1668) to manifold-handle (730303). (See hydraulic thread preparation on pg. 10).
6. Install barbed fitting (S1181) to manifold-handle (730303) and attach air line (704344) and hose clamp (A-144) and tighten.
7. Slide hose guard (703572) over both hydraulic hoses (A-1668) and air line (704344).
8. Push piston (731211) in head cylinder assembly (731199) to rear until you achieve .785" (19.9 mm) (see "B" on pg. 12) from full
forward position. Stretch entire tool out in a horizontal position across table or floor.
9. Attach handle-split (700326) to air line (704344) and secure handle-split (700326) to hydraulic hoses (A-1668). (See hydraulic thread
preparation on pg. 10).
10. Remove button head cap screw (402482) and stat-o-seal (S572) from hole stamped "P" on manifold-handle (730303) and front hole
on head cylinder assembly (731199). Attach fill bottle (745263) to hole, side stamped "P" on manifold-handle (730303).
11. Pump oil into head cylinder assembly (731199) by squeezing fill bottle (745263) located at split handle (700326) until oil comes out
of front hole on head cylinder assembly (731199). Replace button head cap screw (402482) and stat-o-seal (S572) on front hole of
head cylinder assembly (731199). Remove fill bottle (745263) and replace button head cap screw (402482) and stat-o-seal (S572) on
manifold-handle (730303) and torque both 35 - 40 inch lbs. (3.95 - 4.52 Nm). Do not over tighten.
12. Remove button head cap screw (402482) and stat-o-seal (S572) from hole stamped "R" on manifold-handle (730303) and rear hole
on head cylinder assembly (731199). Attach fill bottle (745263) to hole, side stamped R, on manifold-handle (730303).
13. Pump oil into head cylinder assembly (731199) by squeezing fill bottle (745263) located at split handle (700326) until oil comes out
of rear hole of head cylinder assembly (731199). Replace button head cap screw (402482) and stat-o-seal (S572) on rear hole of head
cylinder assembly (731199). Remove fill bottle (745263) and replace button head cap screw (402482) and stat-o-seal (S572) on manifold
-handle (730303) and torque both to 35 - 40 inch lbs. (3.95 - 4.52 Nm). Do not over tighten.
14. Once filling procedure is complete, follow bleeding procedure on pg. 12 steps 1 - 11.
Front and Rear bleeder holes on head
cylinder assembly (731199). Button head
cap screws (402482) & stat-o-seals (S572).
Handle Assembly and
Oil Passage hole
Power Cylinder hole
O'ring (S832)
***Keep air
hole free
from oil***
GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE
CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
FILLING PROCEDURE
Fill
Bottle
(745263)
Images may not reflect actual tool
11
Hole marked "P" on
side of Manifold-
Handle (730303)
Hole marked "R" on rear of
Manifold-Handle (730303)
2/19 REV. 1/23
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