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Summary of Contents for Gage Bilt GB731OSSH
- Page 1 ORIGINAL INSTRUCTIONS GB731OSSH INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions@gagebilt.com / www.gagebilt.com MADE in USA...
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Page 2: Table Of Contents
Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB731OSSH ..............................8 How to use the GB731OSSH ..............................9 Maintenance and Hydraulic Thread Preparation ........................10 Filling ......................................11 Bleeding .................................... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2:2010 EN ISO 11148-1:2011 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
2 1/4 lbs. (1.02 kg). The entire installation tool weighs 10 1/2 lbs. (4.76 kg). It has a .600” (15.24 mm) fastener setting stroke. The GB731OSSH installation tool operates on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi (6.2 bar) providing the maximum efficiency. -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Head Cylinder Assembly Bleed Screw Hanger Handle-Split Actuator Lever Assembly Hydraulic “RETURN” Hose Hydraulic “PULL” Hose Air Line Bleed Screw Handle Assembly Air Inlet Image may not reflect actual tool GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 6: Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 7: Principle Of Operation
Piston Rod Assembly moves up Air Piston moves up Piston Rod Assembly moves down Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Images may not reflect actual tool GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 8: How To Set-Up The Gb731Ossh
Insert Allan ACTUATOR wrenches into drawbar and into Nut (352122) & tighten to tool. AIR INLET RED SHIPPING PLUG S.H.C.S. (400057) USER QUICK DISCONNECT FITTING SPACER (730906) AIR HOSE Images may not reflect actual tool GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 9: How To Use The Gb731Ossh
4. Press actuator to start cycle. 5. Release actuator as soon as fastener breaks. 6. Repeat steps 1-5. 4. Release actuator as soon as fastener breaks. 5. Repeat steps 1-4. Images may not reflect actual tool or fastener GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 10: Maintenance And Hydraulic Thread Preparation
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Filling
Fill Bottle (745263) Front and Rear bleeder holes on O’ring (S832) head cylinder assembly (731912). Button head cap screws (402482) & stat-o-seals (S572). ***Keep air hole free from oil*** Images may not reflect actual tool GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 12: Bleeding
(A-1935). If stroke still fails to achieve .600” (15.24 mm) and is not within 1/64” (.396 mm), then repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information. -
Page 13: Troubleshooting
TOOL, remove the nose from the tool and disassemble. Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 14: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings. - Page 15 Thread the actuator assembly-air (704130) all the way into handle-split (700326) with fingers. Insert and turn 5/8” open end wrench / adjustable wrench and snug tight approximately 1/4-1/2 turn. Reattach actuator lever assembly (704343) and pin-slotted (400608) to the handle-split (700326). GB731OSSH INSTALLATION TOOL REV 6/22...
- Page 16 If ports are plugged, use needle nose pliers to grasp end of spring (704141), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). GB731OSSH INSTALLATION TOOL REV 6/22...
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Page 17: Parts Lists
PARTS LIST NOTE Use nut (352211) in place of existing nut (71114) on nose assembly. Attach nut (352211) using Allen wrench (A-291) supplied with tool. GB731OSSH INSTALLATION TOOL REV 6/22... - Page 18 PARTS LIST GB731OSSH INSTALLATION TOOL REV 6/22...
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Page 19: Dexron® Iii Oil Safety Data (Sds)
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB731OSSH INSTALLATION TOOL REV 6/22... -
Page 20: Nose Assembly Selection Chart & Accessories
GB731OSSH ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STANDARD LONG STRADDLE NOSE (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STANDARD STRADDLE NOSE... - Page 21 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Catcher Bag-Stem Catcher Bag-Stem Grip Gage #269G3 #704214 #756610 For CHERRYMAX® and CHERRYLOCK® rivets (Sold Separately) (Sold Separately)
- Page 22 Hand held weight - 2.25 lbs. (1.02 kg) Entire tool weight - 10.5 lbs. (4.76 kg) Pull load - 4,800 (21.35 kN) 5ft Hyd. Hoses are recommended with use of Backpack Additional custom lengths are available. GB731OSSH INSTALLATION TOOL REV 6/22...
- Page 23 This page intentionally left blank GB731OSSH INSTALLATION TOOL REV 6/22...
- Page 24 STANDARD & OFFSET COLLAR FEEDERS (Sold Separately) Installation of 5/32”- 3/8” LGP® collars Contact Gage Bilt for more information Gage Bilt Installation tool, Standard and Offset Collar Feeders (Sold Separately) SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD ...
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