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ORIGINAL INSTRUCTIONS
GB735SR-5
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com
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Summary of Contents for Gage Bilt GB735SR-5
- Page 1 ORIGINAL INSTRUCTIONS GB735SR-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...
- Page 2 Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB735SR-5..............................8 How to use the GB735SR-5 ............................... 9 Maintenance ..................................... 10 Filling ......................................11 Bleeding ....................................12 Troubleshooting ..................................13 Overhaul ....................................
- Page 3 GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & 12100-2:2010 EN ISO 11148-1:2011...
- Page 4 2,300 lbs. (10.2 kN) with 90 psi (6.2 bar) air pressure at the air inlet. The GB735SR-5 split handle installation tool operates on 90 to 100 psi. (6.2 - 6.9 bar) of air pressure, with 90 psi (6.2 bar) providing maximum efficiency.
- Page 5 DESCRIPTION OF FUNCTIONS Bleed Screws Head Cylinder Assembly Pintail Deflector Hanger Hydraulic “RETURN” Actuator Air Line Hydraulic “PULL” Bleed Screw Handle Assembly Air Inlet Image may not reflect actual tool 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 6 4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 7 Piston Rod Assembly moves up Air Piston moves up Piston Rod Assembly moves down Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Images may not reflect actual tool 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 8 HOW TO SET-UP THE GB735SR-5 WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
- Page 9 HOW TO USE THE GB735SR-5 WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
- Page 10 WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.
- Page 11 Power Cylinder hole Front and Rear bleeder holes on head cylinder assembly (735098). O’ring (S832) Fill Bottle Button head cap screws (402482) (745263) & stat-o-seals (S572). ***Keep air hole free from oil*** Images may not reflect actual tool. 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 12 Subtract dimension (A) from dimension (B). If stroke still fails to achieve 1.135” (28.8 mm) and is not within 1/64” (.396 mm), then repeat bleeding procedure until stroke is met. For your consideration, Gage Bilt offers a depth gage (A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.
- Page 13 6. FASTENER STEM/COLLAR JAMMED IN NOSE ASSEMBLY. Nose assembly components require service. DISCONNECT AIR FROM TOOL, remove the nose from the tool and disassemble. Replace worn or broken parts. Clean the surface the jaws ride on. Incorrect air pressure. 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 14 Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
- Page 15 If ports are plugged, use needle nose pliers to grasp end of spring (704141), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 16 PARTS LIST 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 17 PARTS LIST 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 18 Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 19 This page intentionally left blank 10/24 GB735SR-5 INSTALLATION TOOL...
- Page 20 GB735SR-5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART (Sold Separately) *AIR REGULATOR REQUIRED Recommended starting pressures NOT SUPPLIED WITH TOOL. Fastener Size and...
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