Seitron CHEMIST 600 BE GREEN Use And Maintenance
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Seitron CHEMIST 600 BE GREEN Use And Maintenance

Combustion analyzer
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  • Page 3: Table Of Contents

    TABLE OF CONTENTS IMPORTANT INFORMATION 1.1 Information about this manual 1.2 Safety warnings SAFETY 2.1 Safety check 2.2 Intended use of the product 2.3 Improper use of the product 2.4 Precautions for the usage of the Li-Ion battery package WORKING PRINCIPLE 3.1 General overview of the Analyzer DESCRIPTION OF THE PRODUCT Working principle...
  • Page 4 TABLE OF CONTENTS 10.0 COMBUSTION ANALYSIS 10.1 Combustion Analysis 10.1.1 Switching on the instrument and auto-calibration 10.1.2 Inserting the probe inside the stack 10.1.3 Simultaneous pressure measurement, O , pollutants 10.2 Combustion Analysis - Preliminary operations 10.3 Performing the Combustion Analysis - Manual mode 10.4 Performing the Combustion Analysis - UNI 10389 mode 10.5 Performing the Combustion Analysis - BImSchV mode 10.6 Performing the Combustion Analysis - Data logger mode...
  • Page 5 SPARE PARTS AND TECHNICAL ASSISTANCE 18.1 Spare parts 18.2 Accessories 18.3 Service Centers ANNEX A - SEITRON SMART ANALYSIS software ANNEX B - Analysis report examples ANNEX C - Coefficients of the fuels and Formulas ANNEX D - Normative references...
  • Page 6 SEITRON S.p.A. a socio unico - ALL RIGHTS RESERVED - Total or partial reproduction of this document by any means (including photocopying or storage on any electronic medium) and transmittal of same to third parties in any manner, even electronically, is strictly prohibited unless explicitly authorized in writing...

  • Page 7: Important Information

    1.1 Information about this manual  This manual describes the operation and the characteristics and the maintenance of the Combustion Analyzer CHEMIST 600 BE GREEN.  Read this operation and maintenance manual before using the device. The operator must be familiar with the manual and follow the instructions carefully.

  • Page 8: Safety

    This chapter describes the areas of application for which the CHEMIST 600 BE GREEN is intended. Using the CHEMIST 600 BE GREEN in other application areas is on the risk of the operator and the manufacturer assumes no responsibility and liability for loss, damage or costs which could be a result. It is mandatory to read and pay attention to the operating/maintenance manual.

  • Page 9: Working Principle

    WORKING PRINCIPLE 3.1 General overview of the Analyzer CHEMIST 600 BE GREEN is a portable analyzer for flue gas and emissions. The instrument is equipped with:  Pneumatic circuit which can accommodate up to 6 sensors in the FLEX-sensors series.
  • Page 10  Auxiliary temperatures  Tightness test according to UNI 7129-1: 2015 and UNI 11137: 2019  Air speed for air or flue gas leaving the chimney with the use of Pitot tube  Ionization current measurement (with external auxiliary probe) Maintenance: ...

  • Page 11: Description Of The Product

    Seitron certifies the accuracy of the measurements only upon a calibration certificate issued by its laboratory or other approved laboratory.

  • Page 12: Co Dilution

    WARNING Some sensors (for example NH3, H2, H2S, SO2,…) are sensible to other gases called interfering gases. On the analysis phase, the influence of interfering gases is compensated only if on the instrument are installed the correspondent sensors. If a sensor sensitive to NO and NO2 interfering gases is installed on the instrument, but only the NO sensor is installed in the instrument, NO2 gas compensation is carried out starting from the NOx/NO ratio.

  • Page 13: Temperature Measurements

    The instrument can perform the tightness test of a piping according to the Italian standards UNI 7129-1: 2015 and UNI 11137: 2019. ® 4.12 Bluetooth connection The CHEMIST 600 BE GREEN analyzer is internally equipped with a Bluetooth® module, which allows the communication with the following remote devices: ® - Remote Bluetooth printer - Smartphone or tablet with installed the OS Google Android v.4.1 (Jelly Bean) or later and the proper APP...

  • Page 14: Description Of Components

    5.0 DESCRIPTION OF COMPONENTS LEGEND: keypad Adhesive polyester keypad with preformed keys featuring main control functions. KEYS FUNCTION KEYS FUNCTION Activates context Access to the Printing keys shown menu display. Turns the device On / Access Configuration menu Exits the current screen Performs the analysis of the combustion Select and/or Modify...
  • Page 15 USB connector (type B) Used to connect the instrument to a personal computer running Microsoft Windows 7 or later upon installation of the specific software ‘SEITRON SMART ANALYSIS’ which can be downloaded from the website www.seitron.com. Connector for the connection of auxiliary probes.
  • Page 16 Gas outlet 'P-' Pneumatic connector Pressure negative input (P-): used for measuring draft according to the standard UNI10845; it connects to the second hose (with the larger pneumatic connector) of the sample probe for simultaneous measurement of draft and combustion analysis. Pneumatic connector 'IN' input for the connection of the branch of the gas sampling probe with the condensation separating and anti-dust filter assembly.

  • Page 17: Main Configurations

    MAIN CONFIGURATIONS CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST 604 N 604 S 605 HC 606 HC 606 CO2 606 S 600 X BE GREEN BE GREEN BE GREEN BE GREEN BE GREEN BE GREEN BE GREEN BE GREEN ...

  • Page 18: Technical Specifications

    TECHNICAL SPECIFICATIONS 7.1 Technical features Power supply: Li-Ion battery pack with internal protection circuit, rechargeable. Battery charger: External 5Vdc 2A battery charger with female A-type USB connector + connection to the device with the same serial communication cable supplied. Charging time: 5 hours to charge from 0% to 90% (6 hours for 100%).
  • Page 19 Environmental gases: Measurement and separate printout of the ambient CO values. Draft test: By using the internal sensor connected to the port P-, resolution 0,1 Pa, accuracy 0,5 Pa. Draft test must be carried out only by means of the AACDP02 external accessory in compliance with UNI 10845 standard.

  • Page 20: Measurement And Accuracy Ranges

    7.2 Measurement and Accuracy Ranges MEASUREMENT SENSOR RANGE RESOLUTION ACCURACY Electrochemical sensor 0 .. 25.0% vol 0.1% vol ±0.2% vol ±10 ppm 0 .. 200 ppm Electrochemical sensor 0 .. 8000 ppm 1 ppm ±5% measured value 201 .. 2000 ppm with H compensation ±10% measured value...
  • Page 21 MEASUREMENT SENSOR RANGE RESOLUTION ACCURACY ±1% measured value -10.00 .. -2.01 hPa Pressure Piezoelectric sensor -10.00 .. +200.00 hPa 0.01 hPa ±0.02 hPa -2.00 .. +2.00 hPa (draft & differential) ±1% measured value +2.01 .. +200.00 hPa 0 .. 1250.0 °C 0.1 °C Differential temperature Calculated...

  • Page 22: Using The Flue Gas Analyzer

    Remove the instrument from its packing and check it for damage. Make sure that the content corresponds to the items ordered. If signs of tampering or damage are noticed, notify the SEITRON service center or distributor immediately and keep the original packing. A label at the rear of the analyzer bears the serial number. This serial number should always be stated when requesting technical assistance, spare parts or clarification on the product or its use.

  • Page 23: Analyzer Power Supply

    If battery charge appears to be low, let it discharge completely and then carry out a full 100% charge cycle by connecting the instrument to the power pack for 3 hours. If the problem persists, replace the battery pack with a SEITRON original or contact the SERVICE CENTER to carry out the necessary repairs.

  • Page 24: Connection Diagram

    8.5 Connection diagram CONDENSATE TRAP WITH IONIZATION PARTICULATE CURRENT FILTER MEASUREMENT (AAC TA03A) PROBE (AAC SO01) PRESSURE COMBUSTION MICRO- AIR PROBE MANOMETER GAS SAMPLING PROBE (AAC KP01) (AA SA08) (AAC DP02) (AASF--) K400000000SE 041891 010823...
  • Page 25 POWER SUPPLY / BATTERY CHARGER (AAAL05) GAS SAMPLING PROBE FOR INDUSTRIAL ENGINES (AA SX02) K400000000SE 041891 010823...
  • Page 26 In order to perform combustion analysis and at the same time carry out the flue gas velocity measurement, it is necessary to connect the flue gas sampling probe and Pitot tube to the instrument at the same time. Connecting the pitot tube to the instrument - Connect the Pitot tube (optional) to the two inputs P + and P- that are normally used for differential pressure measurement: Static Pressure Line:...

  • Page 27: Power On - Off

    POWER ON - OFF Starting the device Press and hold for a few seconds. 04/03/16 04/03/16 04/03/16 10:00 10:00 10:00 Combustion analysis Combustion analysis Combustion analysis WARNING λ,n λ,n λ,n 1.25 1.25 Do not insert the gas probe in the chimney T flue T flue 190.1...
  • Page 28 FUNCTION Activate the context keys shown on the display. Goes through the measurements available. Activates the context key located in the left side of the display. Returns to the previous screen. CONTEXT KEY FUNCTION Repeats autozero (is shown in the case of an error). The device will suspend autozero and display the screen "Combustion Analysis";...
  • Page 29 10.0 FLUE GAS ANALYSIS 10.1 FLUE GAS ANALYSIS To perform complete flue gas analysis, follow the instructions below. SOME IMPORTANT WARNINGS TO CONSIDER DURING THE COMBUSTION ANALYSIS ARE LISTED BELOW: FOR A CORRECT ANALYSIS NO AIR MUST FLOW INTO THE PIPE FROM OUTSIDE DUE TO A BAD TIGHTENING OF THE CONE OR A LEAK IN THE PIPELINE.
  • Page 30 When auto-calibration is complete the instrument will instruct the user to insert in the chimney the sample probe that has been previously connected to the relative input on the instrument, and the analysis screen will appear automatically. In order for the probe to be inserted at the right point within the stack, its distance from the boiler has to be twice the diameter of the stack pipe itself or, if this is not possible, must comply with the boiler manufacturer’s instructions.
  • Page 31 10.2 FLUE GAS ANALYSIS - PRELIMINARY OPERATIONS 15/01/14 10:00 Combustion analysis λ,n 1.25 T flue 190.1 °C DO NOT INSERT THE GAS T air 15.4 SAMPLE PROBE °C ΔT CHIMNEY. Hold down 74.7 °C for a ηs 91.4 seconds 15/01/14 15/01/14 10:00 10:00...
  • Page 32 21/03/18 10:00 Print PARAMETERS TO SET BEFORE Report Configuration PROCEEDING (SEE SECTION 13.0): Configuration Pairing Printer Header Measures list Header Measurements list 15/01/14 10:00 ACQUIRE THE FOLLOWING MEASUREMENTS BEFORE Measurements PROCEEDING WITH THE COMBUSTION ANALYSIS (SE SECTION 14.0): Draft Smoke In you don’t, the measurements will not be printed with the combustion analysis.

  • Page 33: Performing The Combustion Analysis - Manual Mode

    10.3 PERFORMING COMBUSTION ANALYSIS - MANUAL MODE 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Memory Combustion analysis Combustion analysis Save Mode manual Memory λ,n λ,n Analysis 1.25 1.25 T flue T flue 190.1 190.1 °C °C T air Saves T air 15.4 15.4 °C...
  • Page 34 1.03 41 ppm T flue Amb. CO 0 ppm 190.1 Draft: 0.05 hPa °C T out: 20 °C Smoke: Aver. n: SCAN THE QR CODE USING THE SEITRON APP “SEITRON SMART ANALYSIS”, TO DOWNLOAD THE ACQUIRED DATA. K400000000SE 041891 010823...

  • Page 35: Performing The Combustion Analysis - Uni 10389 Mode

    10.4 PERFORMING THE COMBUSTION ANALYSIS - UNI 10389 MODE 15/01/14 15/01/14 10:00 10:00 Memory Combustion analysis Save Mode UNI 10389 Memory λ,n Samples 1.25 Interval T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 15/01/14 15/01/14 10:02 10:02 Combustion analysis...
  • Page 36 NOX/NO: 1.03 °C 41 ppm Amb. CO 0 ppm ηs Draft: 0.05 hPa 91.4 T out: 20 °C Smoke: Aver. n: SCAN THE QR CODE USING THE SEITRON APP “SEITRON SMART ANALYSIS”, TO DOWNLOAD THE ACQUIRED DATA. K400000000SE 041891 010823...

  • Page 37: Performing The Combustion Analysis - Bimschv Mode

    In this case proceed as follows: 15/01/14 10:00 Memory Analisi BImSchV SCAN THE QR CODE USING THE SEITRON λ,n 1.25 APP “SEITRON SMART ANALYSIS”, TO T flue 190.1 DOWNLOAD THE ACQUIRED DATA.

  • Page 38: Performing The Combustion Analysis - Data Logger Mode

    10.6 PERFORMING THE COMBUSTION ANALYSIS - data logger MODE 15/01/14 15/01/14 10:00 10:00 Memory Combustion analysis Save Mode data logger Memory λ,n Samples 1.25 Interval T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 15/01/14 15/01/14 10:02 10:00 Combustion analysis...
  • Page 39 NOX/NO: 1.03 °C 41 ppm Amb. CO 0 ppm ηs Draft: 0.05 hPa 91.4 T out: 20 °C Smoke: Aver. n: SCAN THE QR CODE USING THE SEITRON APP “SEITRON SMART ANALYSIS”, TO DOWNLOAD THE ACQUIRED DATA. K400000000SE 041891 010823...

  • Page 40: End Of The Analysis

    10.7 END OF THE ANALYSIS - At the end of the combustion analysis, carefully remove the sample probe and remote air temperature probe, if used, from their relative stacks, taking care not to get burnt. - It is recommended to purge the analyzer with clean fresh air for at least 5 to 10 minutes before turning off the instrument by pressing the On/Off key.
  • Page 41 Maintenance of the anti-condensation trap/filter assembly VERIFY AND ELIMINATE, AT THE END OF EVERY ANALYSIS, THE EVENTUAL PRESENCE OF WATER IN THE CONDENSATE COLLECTING GLASS. STORE THE PROBE IN THE CASE ONLY AFTER DRAINING THE CONDENSATE FROM THE PIPE AND FROM THE EXPANSION VASE. REPLACE THE ANTI-DUST FILTER IF IT IS VISIBLY DIRTY OR WET (SEE CHAPTER 'MAINTENANCE').

  • Page 42: Configuration

    11.0 CONFIGURATION 11.1 Configuration menu 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Configuration display. Returns to the previous screen. Analysis Instrument CONTEXT KEY FUNCTION Operator Alarms ◄ Selects the available parameters. Information Diagnostic Enters in the selected parameter setting. Language Restore ►...
  • Page 43 11.2 Configuration→Analysis → 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Configuration display. Analysis Returns to the previous screen. Fuel Condensation CONTEXT KEY FUNCTION reference /NO ratio ◄ Selects the available parameters. Measure units Autozero Enters in the selected parameter setting. Measures list Air temp.
  • Page 44 11.2.1 Configuration→Analysis→Fuel → 15/01/14 15/01/14 10:00 10:00 Configuration Configuration Fuel Fuel Natural gas Pellet 8%  Propane Wood 20% L.P.G. Woodchips Butane Coal Diesel oil CO Off Gas Fuel oil Olive pits Propane-Air Rice husk Biogas FUNCTION Activate the context keys shown on the display. The arrows select each line displayed.
  • Page 45 11.2.2 Configuration→Analysis→Condensation → 15/01/14 10:00 Configuration Condensation Altitude Altitude above sea level R.H. air Relative humidity of air FUNCTION Activate the context keys shown on the display. The arrows select each line displayed (the selected line is red). In edit mode, it scrolls through the suggested values. Enters the modify mode for the selected parameter, then confirms the modification.
  • Page 46 11.2.3 Configuration→Analysis→Reference O → 15/01/14 10:00 Configuration reference Percentage of Oxygen in CO measurement Percentage of Oxygen in NO measurement Percentage of Oxygen in SO measurement FUNCTION Activate the context keys shown on the display. Keys '▲' and '▼' select any line shown on the display (the selected line is displayed in red).
  • Page 47 11.2.4 Configuration→Analysis→NO /NO ratio → 15/01/14 10:00 Configuration /NO ratio 1.05 FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.
  • Page 48 11.2.5 Configuration→Analysis→Measurement units → 15/01/14 10:00 Configuration Measure units Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m - g/kWh -% -ng/J Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m - g/kWh -% -ng/J Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m...
  • Page 49 11.2.6 Configuration→Analysis→Autozero → 15/01/14 10:00 Configuration Autozero Autozero Duration of autozero, expressed in seconds. Purging Duration of the cleaning cycle, expressed in seconds. FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change.
  • Page 50 11.2.7 Configuration→Analysis→Measures list → 15/01/14 10:00 Configuration Measures list λ,n T flue T air ΔT Qs (PCI) FOR FURTHER DETAILS SEE ANNEX E ηs (PCI) » FUNCTION Activate the context keys shown on the display. Select each line displayed (the line selected is red). In edit mode, it sets the desired value.
  • Page 51 Example: → 1. Add a measurement to the list - example 15/01/14 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 10:00 Configuration Configuration Configuration Configuration Measures list Measures list Measures list Measures list λ,n λ,n ▲ T flue T flue λ,n λ,n T air T air T flue...
  • Page 52 11.2.8 Configuration→Analysis→Air temperature → 15/01/14 10:00 Configuration Air temperature Probe T 25.0 °C Air T ----- °C FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Activates the context key located in the left side of the display. Returns to the previous screen without saving the changes made.
  • Page 53 11.3 Configuration→Instrument → 04/03/16 FUNCTION 10:00 Activate the context keys shown on the Configuration Instrument display. Returns to the previous screen. Bluetooth Time/Date Brightness Buzzer CONTEXT KEY FUNCTION ◄ Selects the available parameters. Pump CO dilution Enters in the selected parameter setting. Micromanometer ►...
  • Page 54 11.3.1 Configuration→Instrument→Bluetooth → 15/01/14 10:00 Bluetooth Bluetooth enabling / disabling Status Instrument name CHEMIST 600 - 0001 MAC address detected 00026BB5500 FUNCTION Activate the context keys shown on the display. Also activates the context key shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Turns on Bluetooth communication.
  • Page 55 11.3.2 Configuration→Instrument→Time/Date → 15/01/14 10:00 Configuration Time/Date Time, in the chosen format Time 14:00 Date, in the chosen format Date 15/01/14 Date format: EU (Europe) or USA (America) Mode Mode Time format: 24h or 12h FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value.
  • Page 56 11.3.3 Configuration→Instrument→Brightness → 15/01/14 10:00 Configuration Brightness FUNCTION Activate the context keys shown on the display. Increases or decreases the brightness of the display. Confirms the modification. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen. CONTEXT KEY FUNCTION ◄...
  • Page 57 11.3.4 Configuration→Instrument→Buzzer → Available settings: the buzzer is enabled (key tones and signaling of faults/alarms are enabled). limited: the buzzer is enabled in a limited mode (key tones are disabled, while signaling of faults/alarms is enabled). off: the buzzer is disabled. FUNCTION Activate the context keys shown on the display.
  • Page 58 11.3.5 Configuration→Instrument→Pump → 15/01/14 10:00 Configuration Pump Pump Flow Displays the flow of the pump, expressed in litres per minute. l/min FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.
  • Page 59 11.3.6 Configuration→Instrument→CO dilution → 15/01/14 10:00 Configuration CO dilution Available settings: auto, on or off Mode auto Limit Threshold that activates the dilution pump (available only if the "Mode" parameter is set to 4000 "auto"). FUNCTION Activate the context keys shown on the display. Select each line displayed (the line selected is red).
  • Page 60 11.3.7 Configuration→Instrument→Micromanometer → 15/01/14 10:00 Configuration Micromanometer Sets the input used for the test: P+ or P- Inlet FUNCTION Activate the context keys shown on the display. In edit mode, it sets the desired input. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.

  • Page 61: Configuration=>Operator

    11.4 Configuration→Operator → 15/01/14 10:00 Configuration Operator Operator 1  Operator 2 Operator 3 Operator 4 Operator 5 Operator 6 Operator 7 Operator 8 FUNCTION Activate the context keys shown on the display. In "edit text": Moves the cursor on the box corresponding to the letter or number required to form the word.
  • Page 62 Example: → 1. Edit text 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Configuration Edit text Edit text Operator Operator 1  Operator 2 Operator 3 Operator 1_ Operator _ Operator 4 Operator 5 Operator 6 Operator 7 Operator 8 15/01/14 15/01/14 15/01/14 10:00 10:00...
  • Page 63 11.5 Configuration→Alarm → 15/01/14 10:00 Configuration Alarms Number of the alarm set Number Monitored parameter: O - CO - NO - NO - P diff - Plow - P ext - T1 - T2 Measure Type of alarm set: maximum - minimum - off Mode maximum Threshold setting for the alarm: ±999999.999...
  • Page 64 11.6 Configuration→Information → 04/03/16 FUNCTION 10:00 Activate the context keys shown on the Information display. Returns to the previous screen. Battery Sensors CONTEXT KEY FUNCTION InfoService Reminder ◄ Selects the available parameters. ID number Probes Enters in the selected parameter setting. ►...
  • Page 65 11.6.1 Configuration→Information→Battery → 15/01/14 10:00 Information Battery 94 % FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K400000000SE 041891 010823...
  • Page 66 11.6.2 Configuration→Information→Sensor → 04/03/16 04/03/16 10:00 10:00 Information Diagnostic Sensors Sensors S1: O S1: O S2: CO S2: CO S3: NO S3: NO For further information, see section 11.7.1. S4: NO S4: NO S5: SO S5: SO S6: H S6: H FUNCTION Activate the context keys shown on the display.
  • Page 67 10:00 10:00 10:00 10:00 Informazioni Information Information Information Servizio Service Service Service Seitron S.p.A. Rev. 2164 Seitron S.p.A. Chemist 600 X Via M. Prosdocimo, 30 Protocol number 030001 Tel. 0424 567842 Serial number 9999 Bassano del Grappa, VI Fax. 0424 567849 Firmware version 9.99...
  • Page 68 11.6.4 Configuration→Information→Reminder → 15/01/14 10:00 Password Reminder 0 0 0 0 FUNCTION Activate the context keys shown on the display. Sets the password. The password is: 1111. Returns to the previous screen. CONTEXT KEY FUNCTION Confirm password and enter the menu “Reminder”. Returns to the previous screen.
  • Page 69 11.6.5 Configuration→Information→Probe → 15/01/14 10:00 FUNCTION Information Probes Activate the context keys shown on the display. Micromanometer int. 1039 External probe ---- Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K400000000SE 041891 010823...

  • Page 70: Configuration=>Diagnostic

    (for example NH S, SO , …) it is possible to perform the on site calibration also for the relevant interfering gases. The sensor recalibration procedure is protected by password: ask Seitron Assistance On site cal. center. SEE SECTION 11.7.3.
  • Page 71 11.7.1 Configuration→Diagnostic→Sensors → 15/01/14 10:00 Diagnostic Sensors S1: O S2: CO S3: NO S4: NO FUNCTION Activate the context keys shown on the display. Selects the fuel. Activates the context keys located in the left side of the display. Returns to the previous screen. CONTEXT KEY FUNCTION Displays the details of the selected sensor (see example below).
  • Page 72 11.7.2 Configuration→Diagnostic→Pump → 15/01/14 10:00 Diagnostic Pump Pump Flow l/min FUNCTION Activate the context keys shown on the display. In edit mode, cycling between on and off. Enters edit mode of the selected element and then confirms the change. Returns to the previous screen. CONTEXT KEY FUNCTION Enters edit mode: it is possible to turn the gas suction pump on and off.
  • Page 73 11.7.3 Configuration→Diagnostic→On site cal. → 15/01/14 10:00 Password On site calibration 0 0 0 0 FUNCTION Activate the context keys shown on the display. Sets the password. Selects line; the selected line is displayed in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display.
  • Page 74 10:00 Password Password Diagnostic On site calibration On site calibration Sensors Gas probe 0 0 0 0 Hardware Pump Insert the password On site cal. for the recalibration menu. Ask Seitron Assi- stance center for the password. K400000000SE 041891 010823...
  • Page 75 → 3. Once in the ‘On site calibration’ menu, the list of the installed sensors for which the recalibration is available is shown. By selecting one sensor, in the recalibration screen all information related to the last performed calibration is shown. Calibrate: saves new calibration 15/01/14...
  • Page 76 OXYGEN SENSOR (O ) CALIBRATION DETAIL. → The calibration will be possible only when the status is set to '----' (cells which never had an on-site calibration)  or it is necessary to set the state to 'not active' (see example). active not active active...
  • Page 77 → When the stabilization time is over, select the 'Calibration' row and store the new calibration.  active 2.97 2.97 2.97 Once the new calibration has been stored, the possible temporary messages which can be seen on the row ‘status' are the following: saving: the instrument is saving the performed calibration error: the sensor has NOT been recalibrated for any of the following reasons:...
  • Page 78 TOXIC GASES SENSOR CALIBRATION DETAIL (EXAMPLE REFERRED TO CO). → The calibration will be possible only when the status is set to '----' (cells which never had an on-site calibration)  or it is necessary to set the state to 'inactive' (see example). Active Non active Active...
  • Page 79 → The instrument measures the concentration of gas applied; wait at least 3 minutes to allow the reading to  stabilize. The reading is shown in line 'Gas measured'. Zeroes the timer - helps to keep under 70.13 79.76 79.76 control the time elapsing during the stabilization phase.
  • Page 80 TOXIC GASES SENSOR CALIBRATION DETAIL WITH INTERFERING GASES → The toxic gases sensors with interfering gases are these sensors sensible to other gases. The on site calibration for these sensors also allows to calibrate the interfering gases. The on site calibration procedure for these sensors is the same described in the previous pages regarding the toxic gases sensors and it can be performed for all the gases which interferes with the sensor itself.
  • Page 81 11.7.4 Configuration→Diagnostic→Gas probe → 15/01/14 10:00 Diagnostic Connect the flue gas sampling probe and filter unit assembly to the Gas probe instrument; Fully insert the black rubber cap on the gas probe tip, as shown in Close the flue gas probe the following picture: Press OK to start Black rubber cap...
  • Page 82 11.7.5 Configuration→Diagnostic→Hardware → 15/01/14 10:00 Diagnostic Hardware Memory condition Memories Calibration condition Calibration CPU board version HW Cpu version Motherboard version HW MB version FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen.

  • Page 83: Configuration=>Language

    11.8 Configuration→Language 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Configurazione Configuration Configuration Lingua Language Language Italiano Italiano Brasileiro   English English Galego Français Français Català Espaňol Espaňol Cestina Deutsch Deutsch Polsky Русский Русский Dutch Romana Slovenskému FUNCTION Activate the context keys shown on the display. Scrolls through the available languages.

  • Page 84: Configuration=>Restore

    11.9 Configuration→Restore 15/01/14 15/01/14 10:00 10:00 Configuration Configuration Restore Restore WARNING Clear memory data and Confirm restoring? restore factory setting? F1: restore F2: cancel di fabbrica? FUNCTION Activate the context keys shown on the display. Starts the factory data reset phase. Exits the current screen without resetting.

  • Page 85: Memory

    12.0 MEMORY 12.1 Memory Menu 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Memory display. Returns to the previous screen. Save Average CONTEXT KEY FUNCTION Select Data logger ◄ Selects the available parameters. Delete Usage % Enters in the selected parameter setting. ►...
  • Page 86 Warning: in automatic mode, the measurements of smoke, draft and ambient CO must be taken before starting the combustion analysis. Manual analysis mode If the user chooses the manual mode, he will perform the combustion analysis manually; in this case, the settings regarding printing and duration of the automatic analysis will not be considered.

  • Page 87: Memory Organization

    12.1.1 Memory Organization K400000000SE 041891 010823...
  • Page 88 12.2 Memory Menu→Save 15/01/14 15/01/14 10:00 10:00 Memory Memory Save Save Manual analysis mode Automatic analysis mode Mode Mode manual UNI 10389 Number of selected memory Number of selected memory Memory Memory Number of analyses carried Number of samples to take Analysis Samples Interval...
  • Page 89 Example 1: Saving the combustion analysis in manual mode 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Memory Memory Memory Save Save Save Mode Mode manual manual Mode manual Memory Memory Memory Analysis Analysis Analysis Example 2: Saving the combustion analysis in automatic mode (example UNI 10389) 15/01/14 15/01/14 15/01/14...
  • Page 90 12.3 Memory Menu→Average 15/01/14 10:00 Memory Average analysis λ,n 1.25 T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 FUNCTION Activate the context keys shown on the display. Scrolls through the values of the average analysis. Activates the context key located in the left side of the display.
  • Page 91 Memory Memory Select Select Memory number Boiler model Memory Boiler xxxx Customer Customer Address Customer Address Seitron Customer Address Address Via del Commercio n° 9/11 Phone Telephone number Mussolente (VI) Telephone number Phone 0424 567842 Boiler model Boiler xxxx Analysis data...
  • Page 92 15/01/14 15/01/14 10:00 10:00 Memory Memory Select Recall Memory Measure conditions Customer Single analysis Seitron Address Via del Commercio Average analysis n° 9/11 Mussolente (VI) Phone 0424 567842 Boiler xxxx Date 15/01/14 FUNCTION Activate the context keys shown on the display.
  • Page 93 2. Details of Single analysis 15/01/14 15/01/14 10:00 10:00 Memory Memory Single analysis Average analysis 15/01/14 15:10:30 15/01/14 15:15:00 λ,n 15/01/14 15:20:30 1.25 T flue 15/01/14 15:25:00 190.1 °C T air 15/01/14 15:30:35 15.4 °C ΔT 74.7 °C ηs 91.4 ▲...
  • Page 94 3. Average interval details 15/01/14 15/01/14 10:00 10:00 Memory Memory Defines the starting sample to define the analysis Average Average analysis average. Defines the end sample to define the analysis λ,n average. 1.25 T flue 190.1 °C T air 15.4 °C ΔT 74.7...
  • Page 95 12.5 Memory Menu→Data logger 15/01/14 10:00 Memory Data logger The selectable analysis modes are: manual - UNI 10389 - BImSchV - data logger Mode UNI 10389 Samples Number of samples to make (parameter not visible in manual analysis mode). Interval Period of acquisition of each sample (parameter not visible in manual analysis mode).
  • Page 96 12.6 Memory→Delete 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Memory display. Delete Returns to the previous screen. Single CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ► Selects the available parameters. PARAMETER DESCRIPTION This option allows the user to delete the contents of each individual memory;...
  • Page 97 10:00 10:00 Memory Memory Delete single Delete single Memory number Memory Memory Customer Customer Customer Seitron Seitron WARNING Customer Address Address Via del Commercio Address Via del Commercio Confirm deleting? n° 9/11 n° 9/11 F1: Delete Mussolente (VI) F2: cancel...
  • Page 98 12.6.2 Memory→Delete→All 15/01/14 15/01/14 10:00 10:00 Memory Memory Delete all Delete all WARNING Confirm deleting? Delete all data? F1: Delete F2: cancel FUNCTION Activate the context keys shown on the display. Start erasing all memories. Returns to the previous screen. CONTEXT KEY FUNCTION Start erasing all memories.
  • Page 99 12.7 Memory→Usage % 15/01/14 10:00 Memory Usage % FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K400000000SE 041891 010823...

  • Page 100: Print

    13.0 PRINT 13.1 Print Menu FUNCTION 21/03/18 10:00 Activate the context keys shown on the Print display. Returns to the previous screen. Report Configuration CONTEXT KEY FUNCTION Pairing Printer ◄ Selects the available parameters. Header Measurements list Enters in the selected parameter setting. ►...
  • Page 101 13.2 Print→Report 15/01/14 15/01/14 Date: 15/01/14 10:00 10:00 Time: 10.10 Fuel: Natural gas Altitude: 0 m Print Print R.H. air: 50 % Report Report 4.2 ٪ 9.3 ٪ Analysis running Analysis running 1.25 T flue 190.2 °C Copies Copies T air 15.4 °C WARNING 174.8 °C...
  • Page 102 13.3 Print→Configuration 15/01/14 10:00 Print Configuration Set the number of copies to print: 1 .. 5. Copies The paper print-out models that can be selected are: partial - full - total Report partial Date/Time manual Set between: Manual: date and time are not printed on the analysis report. Auto: date and time are printed automatically on the analysis report.
  • Page 103 13.4 Print→Pairing 21/03/18 10:00 Stampa Pairing WARNING Turn on the printer and start searching F1: search F2: esc FUNCTION Activate the context keys shown on the display. Selects line; the selected line is displayed in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display.
  • Page 104 1. Once the Bluetooth printer is configured, proceed as follows: 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Print Print Print Printer Printer SPP-R200  Select icon 'Pairing' to start configuration MPT-II Report Configuration WARNING Turn on the printer and start searching Pairing Header F1: search...
  • Page 105 13.5 Print→Printer 15/01/14 10:00 Print Printer Bluetooth (external). Type Bluetooth Name of the Bluetooth printer associated with the ---- instrument. ---- Address of the Bluetooth printer associated with the instrument. FUNCTION Activate the context keys shown on the display. Selects line; the selected line is displayed in red. In modification sets the value or the desired mode.
  • Page 106 13.6 Print→Header 15/01/14 10:00 Print Header Line 1 ---- Line 2 ---- Line 3 ---- Line 4 ---- Line 5 ---- Line 6 ---- FUNCTION Activate the context keys shown on the display. In "edit text": It moves the cursor on the box corresponding to the letter or number required to form the desired word.
  • Page 107 Example: 1. Edit text 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Print Edit text Edit text Header Line 1 ---- Line 2 ---- Line 3 ---- Operator 1_ Operator 1_ Line 4 ---- Line 5 ---- Line 6 ---- 15/01/14 15/01/14 15/01/14 10:00 10:00...
  • Page 108 13.7 Print→Measures list 15/01/14 10:00 Configuration Measures list λ,n T flue T air ΔT Qs (PCI) ηs (PCI) » FUNCTION Activate the context keys shown on the display. Selects the available measurements from the suggested list. In edit mode, it scrolls through the measurements present. Confirms the modification.
  • Page 109 Example: 1. Add a measurement to the list 15/01/14 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 10:00 Configuration Configuration Configuration Configuration Measures list Measures list Measures list Measures list ▼ λ,n λ,n T flue T flue λ,n λ,n ▲ T air T air T flue T flue...

  • Page 110: Measurements

    14.0 MEASUREMENTS 14.1 MEASUREMENTS 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Measurements display. Returns to the previous screen. Draft Smoke CONTEXT KEY FUNCTION Ambient CO Temperature ◄ Selects the available parameters. Pressure Tightness test Enters in the selected parameter setting. Leak detector Aux Meas.
  • Page 111 SEE SECTION 14.6. According to the version, CHEMIST 600 BE GREEN can perform the tightness test on heating plants which use combustible gases according to the standards UNI 7129-1: 2015 and UNI 11137: 2019, respectively applicable to new or renewed piping and to existing piping, or according to the German standard DVGW TRGI 2008.
  • Page 112 14.2 Measurements→Draft Main screen during draft measurement If the draft measurement is higher Screen when external using the internal pressure sensor than 200 Pa, the instrument micromanometer is used: located inside the instrument: shows the screen below: 04/03/16 04/03/16 04/03/16 10:00 10:00 10:00...
  • Page 113 14.3 Measurements→Smoke 15/01/14 10:00 Measurements Smoke Measure 1 Measure 2 Measure 3 Average - Measure the smoke using the specific optional kit. - Enter the values found. - The values of the smoke that you want to save must be acquired before saving the analyses. - To join the values of the smoke to the measurements of the current analysis use the ' ' function.
  • Page 114 14.4 Measurements→Ambient CO 15/01/14 10:00 Measurements Ambient CO CO max Make sure to perform the autozero in a clean environment (preferably outdoors), so that the ambient CO measurement is correct. It is advisable to turn on the instrument and wait for the autozero completion outside the area where the test is being performed.
  • Page 115 14.5 Measurements→Temperature 15/01/14 15/01/14 10:00 10:00 Measurements Measurements Temperature Temperature T1 flow T1 flow 70.5 °C T2 return ΔT 45.2 °C °C ΔT 25.3 °C ΔT FUNCTION Activate the context keys shown on the display. Returns to the previous screen. Generates and shows on the display a QR code in order to download the data of the performed measure.
  • Page 116 14.6 Measurements→Pressure 15/01/14 15/01/14 10:00 10:00 Measurements Measurements Pressure Measurement Pressure Measurement differential pressure by pressure by means of P diff P ext means of the internal external draft 0.01 0.01 pressure sensor. gauge. FUNCTION Activate the context keys shown on the display. Returns to the previous screen.
  • Page 117 14.7 Measurements→Tightness test Tightness test according UNI 7129-1: 2015 and Tightness test according DVGW TRGI (when the UNI 11137: 2019 (when the instrument version so instrument version so provides). provides). 15/01/14 15/01/14 10:00 10:00 Tightness test Tightness test TRGI Existing Gas meter Result Result...
  • Page 118 14.7.1 Connecting the tightness test kit to the instrument. K400000000SE 041891 010823...
  • Page 119 14.8 NEW PIPING: UNI 7129-1: 2015 STANDARD (when the instrument version so provides) 15/01/14 10:00 UNI 7129 Configuration Stabilization Duration of the stabilization phase that can be set between 15 and 240 minutes Printing mode, that can be set as manual or automatic. Print auto Volume input mode can be set as 'manual' or 'default'.
  • Page 120 VOLUME SETUP: An accurate tightness test performed according to the UNI 7129-1: 2015 standard requires to know the piping volume. Because this data if often unavailable, CHEMIST 600 BE GREEN splits the test from the beginning into two different paths:...
  • Page 121 Actual pressure measured by the instrument, in the selected measurement unit. ∆P1': Pressure variation in the last minute, updated every 10 seconds. This value gives a rough indication about the stabilization level reached in the piping system. Wait time: Remaining time before the stabilization phase ends. Once the stabilization phase is terminated the tightness test is started.
  • Page 122 14.8.1 CONFIGURATION OF TIGHTNESS TEST ACCORDING TO UNI 7129-1: 2015 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 7129 UNI 7129 UNI 7129 Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print manual manual manual Volume setup default Volume setup default Volume setup default Volume...
  • Page 123 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 7129 UNI 7129 UNI 7129 Configuration Configuration Configuration Stabilization Stabilization Stabilization Print auto Print auto Print auto Volume setup default Volume setup manual Volume setup manual Volume Volume Volume <100 18.0 18.0 Measure volume Measure volume Calcolate volume Calcolate volume...
  • Page 124 Take, with the syringe (that comes with the tightness test kit), 100 ml of gas. If the volume measuring procedure of the system ends correctly, CHEMIST 600 BE GREEN automatically displays the measured volume, otherwise it requires another test. 15/01/14...
  • Page 125 15/01/14 15/01/14 10:00 10:00 UNI 7129 UNI 7129 Configuration Calculate volume Stabilization Volume 19.2 Print auto Fuel L.P.G.  Partial Test gas Starts the Type test Material completa Steel tightness test Volume Diameter 18.0 3/8" (SEE Lenght SECTION Measure volume 10.0 14.8.2).
  • Page 126 14.8.2 PERFORMING TIGHTNESS TEST ACCORDING TO UNI 7129 Wait for 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 the end of the autozero UNI 7129 UNI 7129 UNI 7129 Pressurization Pressurization Pressurization pressurize the P diff P diff P diff system WARNING 0.06 ...
  • Page 127 Oper.: John Smith Report Sign.: ______________ Analysis Running Test according to Model ness test UNI 7129-1 WARNING CHEMIST 600 BE GREEN Printing. Serial: 999989 Please wait... Date: 21/03/18 F1: stop Time: 10.30 Stab. duration:00:15:00 Test duration: 00:05:00 V pip 25.0 dm 10.05 hPa...
  • Page 128 14.9 EXISTING PIPING: UNI 11137: 2019 STANDARD (when the instrument version so provides) System pipeline selection: 15/01/14 15/01/14 inside or outside the building. 10:00 10:00 Duration of the stabilization phase UNI 11137 UNI 11137 that can be set between 1..240 min. Configuration Configuration Calculates the volume...
  • Page 129 TYPE OF TEST: An accurate tightness test performed according to the UNI 11137: 2019 standard requires to know the piping volume. Because this data if often unavailable, CHEMIST 600 BE GREEN splits the test from the beginning into two different paths: Preliminary: valid for systems with a volume under 18 dm3 (liters), the most frequent, where it is not required to enter the value of the volume since it is assumed that the system has a volume of 18 dm3.
  • Page 130 Open the valve on the side where the syringe is connected, take exactly 100 ml (100 cc) of the gas present in the system. Wait for the stabilization of the pressure of the system. After a few seconds, the device displays the measured volume.
  • Page 131 ∆P: Pressure variation between the last instant and the first instant of the test. If the pressure decreased, it presents a negative value. Qtest: Is the calculated leakage measured in dm3/h according to the conditions under which the test has been performed, i.e.
  • Page 132 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 11137 UNI 11137 UNI 11137 Configuration Configuration Configuration Plant Plant Plant Stabilization Stabilization Stabilization Print Print Print auto auto auto Fuel L.P.G. Fuel L.P.G. Fuel L.P.G. Test gas Test gas Test gas Type test Type test Type test preliminary...
  • Page 133 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 11137 UNI 11137 UNI 11137 Configuration Configuration Configuration Plant Plant Plant Stabilization Stabilization Stabilization Print Print Print manual manual manual Fuel Fuel Fuel L.P.G. L.P.G. L.P.G. Test gas Test gas Test gas fuel Type test preliminary Type test...
  • Page 134 Take, with the syringe (that comes with the tightness test kit), 100 ml of gas. If the volume measuring procedure of the system ends correctly, CHEMIST 600 BE GREEN automatically displays the measured volume, otherwise it requires another test. 15/01/14...
  • Page 135 15/01/14 15/01/14 10:00 10:00 UNI 11137 UNI 11137 Configuration Calculate volume Calculate volume Volume Total volume acquired. 18.0 Partial Volume of the section of piping set below. Sets the material of the section of piping. Material Steel Diameter Sets the nominal diameter of the section of piping. 3/8"...
  • Page 136 14.9.2 PERFORMING THE TIGHTNESS TEST ACCORDING TO UNI 11137 Wait for 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 the end of the autozero UNI 11137 UNI 11137 UNI 11137 Pressurization Pressurization Pressurization pressurize the P diff P diff P diff system WARNING 0.06 ...
  • Page 137 10:30 Oper.: John Smith Sign.: ______________ Print Report Test according to Norma UNI 11137: 2019 Analysis Running Indirect method CHEMIST 600 BE GREEN Model Tightness test WARNING Serial: 999989 Printing. Date: 03/04/20 Please wait... Time: 10.30 F1: stop Stab. duration:00:15:00 Test duration: 00:01:00 Gas comb.: L.P.G.
  • Page 138 14.10 Measurements → Tightness test TRGI → New (when the instrument version so provides) 15/01/14 10:00 TRGI Configuration Volume Volume of the gas line <100 or 100..200 or >200 litre. <100 Stabilization Waiting time 15 ... 240 minutes. Test duration Duration time of test 15 ...
  • Page 139 Details of the test: With the flue gas analyzer CHEMIST 600 BE GREEN (according to the model) it is possible to test gas lines (DVGW TRGI 2008). This test procedure is valid for gas lines with maximum operating pressure of 100 mbar: The Standard DVGW TRGI 2008 is valid for new or after servicing existing gas lines.
  • Page 140 14.10.1 Performing a tightness test for a gas line up to 100 liter. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 TRGI TRGI TRGI Stabilization phase Stabilization phase Stabilization phase P diff P diff P diff Wait for WARNING 0.06 autozero  Pressure for testing completion Fill the system up to:...
  • Page 141 Park Road, 9 10:30 10:30 Tel.02/12345678 Oper.: John Smith Print Sign.: ______________ Report Test according to Analysis running TRGI CHEMIST 600 BE GREEN Mode Standard WARNING Serial: 999989 Date: 15/01/14 Printing Time : 10.30 Please wait ... wait time: 00:15:00 F1: stop...
  • Page 142 14.10.2 Performing a tightness test for a gas line up to 100 / 200 liters. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 TRGI TRGI TRGI Stabilization phase Stabilization phase Stabilization phase P diff P diff P diff Wait for WARNING 0.06 autozero ...
  • Page 143 10:30 15/01/14 10:30 Tel.02/12345678 Oper.: John Smith Print Sign.: ______________ Report Test according to TRGI Analysis running CHEMIST 600 BE GREEN Mode Standard Serial: 999989 WARNING Date: 15/01/14 Printing Time : 10.30 Please wait ... wait time: 00:20:00 F1: stop...
  • Page 144 14.10.3 Performing a tightness test for a gas line with volume greater 200 liters. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 TRGI TRGI TRGI Stabilization phase Stabilization phase Stabilization phase P diff P diff P diff Wait for WARNING 0.06 autozero ...
  • Page 145 10:30 15/01/14 10:30 Tel.02/12345678 Oper.: John Smith Print Sign.: ______________ Report Test according to TRGI Analysis running CHEMIST 600 BE GREEN Mode Standard Serial: 999989 WARNING Date: 15/01/14 Printing Time : 10.30 Please wait ... wait time: 00:30:00 F1: stop Duration time: 00:60:00 116.27 hPa...
  • Page 146 14.11 Measurements → Tightness test → Header 15/01/14 10:30 TRGI Header line 1 ---- line 2 ---- line 3 ---- line 4 ---- FUNCTION Activate the context keys shown on the display. In "edit text": Moves the cursor on the box corresponding to the letter or number required to form the word.
  • Page 147 Example: 1. Edit text 15/01/14 15/01/14 15/01/14 15/01/14 10:30 10:00 10:00 10:00 TRGI Edit text Edit text Edit text Header Line 1 ---- Lein 2 ---- Lein 3 ---- Lein 4 ---- 15/01/14 15/01/14 10:00 10:00 Edit text Edit text K400000000SE 041891 010823...
  • Page 148 Print Sign.: ______________ Report Test according to UNI 7129 standard Analysis Running Indirect method Model Tightness test CHEMIST 600 BE GREEN WARNING Serial: 999989 Printing. Date: 15/01/14 Please wait... Time: 10.30 F1: stop Stab. duration:00:15:00 Test duration :00:01:00 Comb. gas: Natural gas...
  • Page 149 14.13 Measurements→AUX measurements 04/03/16 FUNCTION 10:00 Activate the context keys shown on the Measurements display. Returns to the previous screen. Velocity Power of burner Ioniz. probe CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ►...
  • Page 150 14.14 Measurements→Velocity 15/01/14 10:00 Pitot Configuration Measurement: air or flue gas. aria Altitude Altitude above sea level. Measurement unit selectable across m/s, km/h, fpm, mph. Unit Insert the K-factor of the Pitot tube stated by the tube manufacturer. K Pitot 1.001 Temperature acquisition mode: Probe T...
  • Page 151 14.14.1 How to connect the Pitot tube to the instrument - Connect the Pitot tube (accessory) to inputs P+ and P- (which are normally used for the differential pressure measurement) - Connect the Tc-K thermocouple cable from the flue gas probe to connector T1 of the instrument. WARNING: when a Pitot tube integrated to a Tc-K thermocouple is used, remember to connect the thermocouple connector to T1 input at instrument side.
  • Page 152 Park Road, 9 10:30 Tel.02/12345678 21/03/18 10:30 Oper.: John Smith Print Firma: ______________ Report Analysis Running CHEMIST 600 BE GREEN Serial n.: 999989 Model Pitot ATTENZIONE Date: 12/01/15 Time: 10.30 Printing Gas: Air Please wait ... V air 9.11 km/h...
  • Page 153 14.15 Measurements→Power of burner 15/01/14 15/01/14 10:00 10:00 Test mode: you can choose calculate thermal Power of burner Power of burner power by entering a flow Configuration Configuration Enter thermal power value, or by reading the value calculated manually by Mode manual Mode...
  • Page 154 14.15.1 TESTING IN 'MANUAL' MODE 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Power of burner Power of burner Power of burner 00.00 00.00 10.74 15/01/14 10:00 Power of burner Power of burner 10.74 K400000000SE 041891 010823...
  • Page 155 14.15.2 TESTING IN 'MEASURE' MODE (based on Flow rate) 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Configuration Power of burner Power of burner Mode measure 0.00 0.00 Flow Flow Type flow 0.00 0.00 ...
  • Page 156 14.15.3 TESTING IN 'MEASURE' MODE (based on meter) 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Configuration Power of burner Power of burner Mode measure 0.00 0.00 Wait time Wait time Tipo meter 00:02:00 00:01:57 ATTENTION...
  • Page 157 15/01/14 10:00 Power of burner Power of burner 0.56 Wait time 00:00:00 Final volume Starting volume  K400000000SE 041891 010823...
  • Page 158 14.16 Measurements→Ionization current FUNCTION Activate the context keys shown on the display. Selects line; the selected line is evidenced in red. In edit mode, it sets the desired value. Activates the context key located in the left side of the display. Returns to the previous screen.

  • Page 159: Sensors

    15.0 SENSORS 15.1 Sensors arrangement SENSORS ARRANGEMENT INSIDE THE SENSORS GRAPHICAL DISPLAY OF ARRANGEMENT COMPARTMENT 04/03/16 10:00 Information Sensors S1: O S2: CO+H2 S3: NO S4: SO S5: CO S6: H POSITION POSITION POSITION POSITION POSITION POSITION K400000000SE 041891 010823...

  • Page 160: Sensor Types And Relevant Positioning

    Sensor characteristics diminish as the reagents are consumed and when these have been used up completely the sensor must be replaced. The sensors must be recalibrated on a regular basis to assure measuring accuracy: recalibration can only be performed by a qualified SEITRON service center. Table 15.4 illustrates the characteristics inherent to each sensor.

  • Page 161: Sensor's Life Expectancy Table

    15.4 Table gas sensors life IDENTIFYING CODE MEASURED GAS AVERAGE LIFE RECALIBRATION COLOR Flex-Sensor O >24 months Not necessary Cod. AACSE15R Oxygen Flex-Sensor CO+H 48 months Yearly Cod. AACSE12 Carbon Monoxide Flex-Sensor CO+H range 48 months Yearly Carbon Monoxide Cod. AACSE24 Flex-Sensor CO 100.000 ppm Purple 48 months...

  • Page 162: Expandability To 6 Sensors

    15.5 Expandability to 6 sensors The CHEMIST 600 BE GREEN Emissions Analyzer can be expanded up to 6 cells. The upgrading of the number of sensors can be easily done by the user by performing the following directions: - The expandable instruments are arranged in a way to accept up to a maximum of 6 cells.

  • Page 163: Cxhy Sensor For Measurement Of The Unburnt Hydrocarbons

    15.6 CxHy sensor for measurement of the unburnt hydrocarbons The unburnt hydrocarbons are chemicals produced by an incomplete combustion of molecules (hydrocarbons) made of Carbon and Hydrogen. These are usually named as HC or (better) CxHy: when this is filled with the actual values for the number of C and H atoms, the actual type of fuel is exactly defined.

  • Page 164: Co Sensor For Carbon Dioxide Measurement In Combustion Processes

    When the CO (position S1 - S6) is mounted in the CHEMIST 600 BE GREEN, it is mandatory to configure the autozero by setting it at 60 seconds, in order to allow for a proper pre-heating of the sensor itself.

  • Page 165: Maintenance

    At least once a year send the instrument to a SERVICE CENTER for a recalibration of the analyzer and maintenance check-up SEITRON’s highly qualified staff is always at your disposal and will provide you with all the sales, technical, application and maintenance details required.

  • Page 166: Replacing The Gas Sensors

    16.3 Replacing the gas sensors The gas sensors of the instrument shall be periodically replaced (see the following table) with new or recalibrated sensors. The user can easily perform this replacement operation according to the following instructions: Undo the two fixing screws on the sensor / battery compartment cover. Extract the cover to have access to the sensor / battery compartment.
  • Page 167 Locate the sensor to be replaced; here is an example of a connected sensor to be replaced. Electrical connection Disconnect the sensor to be replaced; here is an example of a disconnected sensor to be replaced. K400000000SE 041891 010823...
  • Page 168 The sensor is bayonet-connected to its socket; rotate it counter-clockwise to remove it. Here is an example of a rotated sensor. While rotating the sensor, take care not to exert any pressure on the printed circuit board mounted on the top of the sensor: exert pressure only onto the plastic body. After rotating the sensor, pull it upward;...
  • Page 169 Rotate the sensor clockwise until hearing a click (See point 4). While rotating the sensor, take care not to exert any pressure onto the printed circuit above: exert pressure onto the plastic body only. Reconnect the sensor (See point 3). To close the instrument logically reverse the procedure described in the section 1.

  • Page 170: Replacing The Battery Pack

    16.4 Replacing the battery pack Follow these instructions to replace the battery pack: Remove the battery compartment cover. Extract the battery pack. Remove the battery pack connector, and replace the pack with a new one following the reverse procedure described above. Battery pack Connettore pacco connector...

  • Page 171: Firmware Update

    PC is updated to a version compatible with the firmware version installed on the instrument. Instructions to update the combustion analyzer with a new firmware: 1. Log in to the website www.seitron.it and download the firmware file available in the "combustion analyzers" section. This file is in a compressed version .zip.

  • Page 172: Troubleshooting

    17.0 TROUBLESHOOTING 17.1 Troubleshooting guide SYMPTOM PROBABLE CAUSES AND REMEDIES The instrument does not work at all. When the On/Off a. Keep the On/Off key depressed for at least 2 pushbutton is pressed the instrument does not come seconds. b. The battery is low; connect the battery charger to the instrument.
  • Page 173 Troubleshooting guide SYMPTOM PROBABLE CAUSES AND REMEDIES The rear lighting of the display is not on. The backlighting LED’s are faulty. Contact the nearest service center to replace the display. The battery operating time is less than 9 hours. a. Battery capacity is limited by low temperatures. To achieve a longer battery life it is recommended to store the instrument at higher temperatures.

  • Page 174: Spare Parts And Technical Assistance

    18.0 SPARE PARTS AND SERVICING 18.1 Spare parts CODICE CODE DESCRIZIONE DESCRIPTION AACPB06 AAPB01 Li-Ion 7,2V 2,4Ah battery pack LI-ION 3,7 V - 4,8 A/h Battery. AARC05 AARC05 Unerasable thermal polyester paper rolls for printer, h=57mm Diam.=35mm Inerasable thermal polyester paper rolls for printer, h=57mm Diam.=35mm AARC06 AARC06 Unerasable thermal paper roll for printer, h=58mm Diam.=35mm...

  • Page 175: Accessories

    18.2 Accessories CODE DESCRIPTION AAAL05 100-240V~/12 VDC 2A power plug with 2 m cable AASI01 Italian plug AACA02 Power supply with car adapter AACR07 Rigid plastic case AAZN01 Back-pack AACCT01 Case with shoulder strap AACDP02 Deprimometer for Draft test AACSO01 Probe for measuring the ionization current AASA08 200 mm air temperature probe (cable length 2 mt)

  • Page 176: Service Centers

    18.3 Service Centers Headquarters: Seitron S.p.A. a socio unico Via del Commercio 36065 Mussolente (VI) ITALY Tel.: +39.0424.567842 Fax.: +39.0424.567849 E-mail: info@seitron.it http://www.seitron.it Servicing for North-West Italy Via Leonardo da Vinci, 1 20090 Segrate (MI) ITALY Tel. / Fax: +39.02.836.476.71 E-mail: service.milano@seitron.it...

  • Page 178: Annex A - Seitron Smart Analysis Software

    15.4 °C ΔT 74.7 °C ηs 91.4 SCAN THE QR CODE USING SEITRON APP “SEITRON SMART ANALYSIS”, TO DOWNLOAD THE ACQUIRED DATA. 600 BE GREEN ACQUIRED DATA ARE SAVED IN INSTRUMENT MEMORY. APP settings. Insert a default email address.
  • Page 179 Insert an email address if different from the default one. 600 BE GREEN Select one of the two modes of data sharing. Select the file format to share. Select the application to use for sending. Example of the exported csv file and imported in an excel file: Chemist 600 X BE GREEN Serial number 1100...

  • Page 180: Annex B - Analysis Report Examples

    0.0 ٪ Ref. O D.Lgs. 192/2005 and s.m.i. 90.0 ٪ ref.: 60 ppm 0.0 ٪ Draft 4.5 Pa CHEMIST 600 BE GREEN 90.0 ٪ T ext. 10.0 °C Serial: 999989 23 ppm 14 ppm Memory: 01 15 ppm Analysis: Average 0.0 ٪...
  • Page 181 UNI 10389-1 4.01 L. 10/1991 and s.m.i. T flue 95.4 °C D.Lgs. 192/2005 and s.m.i. T air 26.9 °C 68.5 ٪ CHEMIST 600 BE GREEN 9.3 % Serial: 999989 90.7 ٪ 0.0 ٪ Memory: 01 90.7 ٪ Analysis: Average 23 ppm...
  • Page 182 Park Road, 9 Park Road, 9 Tel.02/12345678 Tel.02/12345678 Oper.: John Smith Oper.: John Smith Sign.: ______________ Sign.: ______________ CHEMIST 600 BE GREEN Test according to Serial: 999989 UNI 11137: 2019 standard Memory: 01 Indirect method Date: 04/04/14 CHEMIST 600 BE GREEN Time: 10.30...

  • Page 183: Annex C - Coefficients Of The Fuels And Formulas

    ANNEX C Coefficients of the fuels and Formulas The following chart, derived from standard UNI 10389-1, lists the coefficients of the fuels, used to calculate losses and efficiencies. Coefficients for calculating combustion efficiency Fuel CO2t M air V dry gas (KJ/Kg) (KJ/Kg) (Kg/Kg)

  • Page 184: Annex D - Normative References

    Legislative Decree 192/2005 and the UNI 10389-1 standard Preamble It is Seitron intention, by means of this compact guide, to provide boiler installers/service technicians with a quick and easy way to understand whether a boiler conforms to the requirements of Italian Law no. 10 dated January 1991, and subsequent modifications and supplements, and Legislative Decree 192/2005.
  • Page 185 Stack loss is calculated by applying a simple formula which relates it to other easily measurable parameters: Qs = A2 + B Tf-Ta Where: A2, B = factor that depends on the fuel used Tf = flue gas temperature Ta = combustion air temperature = % carbon dioxide in the flue gas Thus in order to calculate the stack loss and hence the thermal efficiency of a plant, one must measure the two temperatures (flue gas and air) and the level of carbon dioxide contained in the flue gas (% CO...
  • Page 186 Instructions for accurate testing In order to achieve a certain degree of accuracy when conducting flue gas analysis, the following should be respected:  the boiler being checked should be running in steady state conditions.  the flue gas analyzer should be switched on at least 3 minutes before testing (time to auto-calibrate) with the probe located in fresh air.

  • Page 187: Annex E - Optional Measurement List

    ANNEX E Optional measures list: MEASURE DEFINITION λ, n (l,n) Air index (defined as λ, sometimes also indicated as n). Air excess. Expressed as a percentage according to the formula in the appendix B, is the e (Exc. Air) ratio between the volume of air actually entering the combustion chamber and the one theoretically needed.
  • Page 188 MEASURE DEFINITION Total efficiency in relation to the Higher Heating Value (HHV): ηt (Eff) Total efficiency. It is the sum of sensible efficiency and condensation efficiency. It is re- ferred to HHV (Higher Heating Value) and can not exceed 100%. Total stack losses (HHV): It is the total heat percentage dissipated through the stack.

  • Page 189: Warranty

    The user is guaranteed against the product's defects of conformity according to European Directive 2019/771 as well as the Seitron warranty terms, available online on the website www.seitron.com. We invite the user to visit our website and check the latest version of technical documents, manuals and catalogs.

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