Seitron CHEMIST 600 Operation And Maintenance Manual
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Seitron CHEMIST 600 Operation And Maintenance Manual

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CHEMIST 600
Emissions Analyzer
OPERATIONS AND MAINTENANCE
MANUAL
Respect your environment: think before printing the full manual on paper

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Summary of Contents for Seitron CHEMIST 600

  • Page 1 CHEMIST 600 Emissions Analyzer OPERATIONS AND MAINTENANCE MANUAL Respect your environment: think before printing the full manual on paper...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS IMPORTANT INFORMATION 1.1 Information about this manual 1.2 Safety warnings SAFETY 2.1 Intended use of the product 2.2 Improper use of the product WORKING PRINCIPLE 3.1 General overview of the Analyzer DESCRIPTION OF THE PRODUCT Working principle Measurement cells CO dilution Fuel types...
  • Page 4 TABLE OF CONTENTS 8.5.9 Draft measurement pressure gauge compliant with UNI 10845 standard. 8.5.10 Pressure Test Kit 8.5.11 Burner pressure verification probe 8.5.12 Connection to PC 8.5.13 Connection to battery charger POWER ON - OFF Starting the device 10.0 CONFIGURATION 10.1 Configuration Menu 11.0 MEMORY...
  • Page 5 ANNEX F - Declaration of Conformity WARRANTY CERTIFICATE SEITRON S.p.A. a socio unico - ALL RIGHTS RESERVED - Total or partial reproduction of this document by any means (including photocopying or storage on any electronic medium) and transmittal of same to third parties in any manner, even electronically, is strictly prohibited unless explicitly authorized in writing by SEITRON S.p.A.

  • Page 6: Important Information

    1.1 Information about this manual  This manual describes the operation and the characteristics and the maintenance of the Combustion Analyzer CHEMIST 600.  Read this operation and maintenance manual before using the device. The operator must be familiar with the manual and follow the instructions carefully.

  • Page 7: Safety

    This chapter describes the areas of application for which the CHEMIST 600 is intended. Using the CHEMIST 600 in other application areas is on the risk of the operator and the manufacturer assumes no responsibility and liability for loss, damage or costs which could be a result. It is mandatory to read and pay attention to the operating/maintenance manual.

  • Page 8: Working Principle

    WORKING PRINCIPLE 3.1 General overview of the Analyzer CHEMIST 600 is a portable analyzer for flue gas and emissions. The instrument is equipped with:  Pneumatic circuit which can accommodate up to 6 sensors in the FLEX-sensors series.  Intuitive user interface: the instrument can be used without the support of the user manual.
  • Page 9 Maintenance: - Sensors can be replaced by the user without having to ship the instrument to the service center, because the spare sensors delivered are pre-calibrated. - The instrument requires annual calibration, as required by the standard UNI 10389-1, to be carried out at any authorized service center.

  • Page 10: Description Of The Product

    Exhausted cells can be easily replaced by the user without depriving himself of the instrument and without complicated calibration procedures with certified mixtures as they are pre-calibrated before being supplied. Seitron certifies the accuracy of the measurements only upon a calibration certificate issued by its laboratory or other approved laboratory.

  • Page 11: Fuel Types

    An external pump, available as an option, must be used to perform this measurement. 4.9 Temperature measurements CHEMIST 600 can measure several types of temperatures taking advantage of dedicated probes. 4.10 Auxiliary measurements This analyzer also features a connection to optional external sensors for draft measurement according to the UNI10845 standard as well as for the measurement of the ionization current in the boilers.

  • Page 12: Bluetooth® Connection

    4.12 Bluetooth® connection The CHEMIST 600 analyzer is internally equipped with a Bluetooth® module, which allows the communication with the following remote devices: - Remote Bluetooth® printer - Smartphone or tablet with installed the OS Google Android v.4.1 (Jelly Bean) or later and the proper APP ‘SmartFlue Mobile’...

  • Page 13: Description Of Components

    5.0 DESCRIPTION OF COMPONENTS LEGEND: keypad Adhesive polyester keypad with preformed keys featuring main control functions. KEYS FUNCTION KEYS FUNCTION Activates context Turns the device On / keys shown display Access to the Memory Exits the current screen menu Access to the Printing Select and/or Modify menu Confirm settings...
  • Page 14 Display TFT 272 x 480 pixel backlit color display with 21 characters available and 8 lines. Allows the user to view the measured parameters in the most comfortable format; a Zoom function displays the measured values in magnified form. CAUTION: If the instrument is exposed to extremely high or extremely low temperatures, the quality of the display may be temporarily impaired.
  • Page 15 'T2' Connector Used to connect the Tc-K plug of the combustion air temperature probe. 'T1' Connector Used to connect the Tc-K male connector of the gas temperature probe. Gas outlet 'AUX' Connector Input for optional external probes. 'P-' Pneumatic connector Pressure negative input (P-): used for measuring draft according to the standard UNI10845;...

  • Page 16: Main Configurations

    MAIN CONFIGURATIONS CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST CHEMIST 604 N 604 S 605 HC 606 HC 606 CO2 606 S 600 X         O2 SENSOR       ...

  • Page 17: Technical Specifications

    TECHNICAL SPECIFICATIONS 7.1 Technical features Power supply: Li-Ion battery pack with internal protection circuit, rechargeable. Battery charger: External 5Vdc 2A battery charger with female A-type USB connector + connection to the device with the same serial communication cable supplied. Charging time: 5 hours to charge from 0% to 90% (6 hours for 100%).
  • Page 18 IP rating: IP42 Air pressure: Atmospheric Outer dimensions: Analyzer Only : 3.5 x 12.2 x 2.4” (9 x 31 x 6 cm) (H x W x D) Weight: Analyzer Only : ~2 lbs. (~ 1 Kg) —————————————————————————————————————————–————————- K600000000SE 030804 011018...

  • Page 19: Measurement And Accuracy Ranges

    7.2 Measurement and Accuracy Ranges MEASUREMENT SENSOR RANGE RESOLUTION ACCURACY Electrochemical sensor 0 .. 25.0% vol 0.1% vol ±0.2% vol ±10 ppm 0 .. 200 ppm Electrochemical sensor 0 .. 8000 ppm 1 ppm ±5% measured value 201 .. 2000 ppm with H compensation ±10% measured value...

  • Page 20: Using The Flue Gas Analyzer

    Remove the instrument from its packing and check it for damage. Make sure that the content corresponds to the items ordered. If signs of tampering or damage are noticed, notify the SEITRON service center or distributor immediately and keep the original packing. A label at the rear of the analyzer bears the serial number. This serial number should always be stated when requesting technical assistance, spare parts or clarification on the product or its use.

  • Page 21: Analyzer Power Supply

    If battery charge appears to be low, let it discharge completely and then carry out a full 100% charge cycle by connecting the instrument to the power pack for 3 hours. If the problem persists, replace the battery pack with a SEITRON original or contact the SERVICE CENTER to carry out the necessary repairs.

  • Page 22: Connection Diagram

    8.5 Connection diagram CONDENSATE TRAP WITH IONIZATION PARTICULATE CURRENT FILTER MEASUREMENT (AACTA03A) PROBE (AACSO01) PRESSURE COMBUSTION MICRO- AIR PROBE MANOMETER GAS SAMPLING PROBE (AACKP01) (AA SA08) (AACDP02) (AASF--) K600000000SE 030804 011018...
  • Page 23 POWER SUPPLY / BATTERY CHARGER (AAAL05) GAS SAMPLING PROBE FOR INDUSTRIAL ENGINES (AASX02) K600000000SE 030804 011018...

  • Page 24: Gas Sampling Probe

    8.5.1 Gas sampling probe General description The gas sampling probe is made of a stainless steel hose, with a plastic hand grip and includes an internal K- type thermocouple (Ni-NiCr) for measuring the gas temperature of the gas. The thermocouple is located in the probe tip. It is connected to the instrument via a compensated cable running in a specific slot of the rubber hose of the sample probe.

  • Page 25: Condensate Trap And Fine Dust Filter

    Length: Well adapter: Material: Galvanized steel External diameter: 10 .. 22 mm Handle: Material: Nylon Color: Black Tip: Material: Stainless steel AISI 304 Diameter: 8 mm Length: 300 mm Working temperature: max. 600°C 8.5.3 Condensate trap and fine dust filter KEEP THE CONDENSATE TRAP IN THE VERTICAL POSITION DURING THE ANALYSIS;...

  • Page 26: Ambient Co Probe

    Hose: Material: EPDM Length: Filter: AISI 316L sintered stainless steel, washable with ultrasonic bath or with solvents and steel brush. Temperature sensor: Type K thermocouple (Ni-NiCr) - IEC584 - Class 1 Pneumatic connectors: Male - 8.9 mm diameter Male - 8.0 mm diameter Temperature sensor connector: TcK mignon size Operating temperature:...

  • Page 27: Pressure Test Kit

    8.5.10 Draft measurement pressure gauge compliant with UNI 10845 standard. This device has been designed to extend the functions of the combustion analyzer to the draft measurement in compliance with the UNI 10845 standard. It enables the combustion analyzer to measure the draft and generally the pressure with an higher accuracy and resolution than the internal sensor of the instrument.

  • Page 28: Power On - Off

    POWER ON - OFF Starting the device Press and hold for a few seconds. 04/03/16 04/03/16 04/03/16 10:00 10:00 10:00 Combustion analysis Combustion analysis Combustion analysis WARNING λ,n λ,n λ,n 1.25 1.25 Do not insert the gas probe in the chiminey T flue T flue 190.1...
  • Page 29 FUNCTION Activate the context keys shown on the display. Goes through the measurements available. Activates the context key located in the left side of the display. Returns to the previous screen. CONTEXT KEY FUNCTION Repeats autozero (is shown in the case of an error). The device will suspend autozero and display the screen "Combustion Analysis";...

  • Page 30: Configuration

    10.0 CONFIGURATION 10.1 Configuration menu 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Configuration display. Returns to the previous screen. Analysis Instrument CONTEXT KEY FUNCTION Operator Alarms ◄ Selects the available parameters. Information Diagnostic Enters in the selected parameter setting. Language Restore ►...
  • Page 31 10.2 Configuration→Analysis → 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Configuration display. Analysis Returns to the previous screen. Fuel Condensation CONTEXT KEY FUNCTION reference /NO ratio ◄ Selects the available parameters. Measure units Autozero Enters in the selected parameter setting. Measures list Air temp.
  • Page 32 10.2.1 Configuration→Analysis→Fuel → 15/01/14 15/01/14 10:00 10:00 Configuration Configuration Fuel Fuel Natural gas Pellet 8%  Propane Wood 20% L.P.G. Woodchips Butane Coal Diesel oil CO Off gas Fuel oil Olive pits Propane-Air Rice husk Biogas FUNCTION Activate the context keys shown on the display. The arrows select each line displayed.
  • Page 33 10.2.2 Configuration→Analysis→Condensation → 15/01/14 10:00 Configuration Condensation Altitude Altitude above sea level R.H. air Relative humidity of air FUNCTION Activate the context keys shown on the display. The arrows select each line displayed (the selected line is red). In edit mode, it scrolls through the suggested values. Enters the modify mode for the selected parameter, then confirms the modification.
  • Page 34 10.2.3 Configuration→Analysis→Reference O → 15/01/14 10:00 Configuration reference Percentage of Oxygen in CO measurement Percentage of Oxygen in NO measurement Percentage of Oxygen in SO measurement FUNCTION Activate the context keys shown on the display. Keys '▲' and '▼' select any line shown on the display (the selected line is displayed in red).
  • Page 35 10.2.4 Configuration→Analysis→NO /NO ratio → 15/01/14 10:00 Configuration /NO ratio 1.05 FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.
  • Page 36 10.2.5 Configuration→Analysis→Measurement units → 15/01/14 10:00 Configuration Measure units Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m - g/kWh - % - ng/J Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m - g/kWh - % - ng/J Measurement unit can be set as: ppm - mg/m - mg/kWh - g/GJ - g/m...
  • Page 37 10.2.6 Configuration→Analysis→Autozero → 15/01/14 10:00 Configuration Autozero Autozero Duration of autozero, expressed in seconds. Purging Duration of the cleaning cycle, expressed in seconds. FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change.
  • Page 38 10.2.7 Configuration→Analysis→Measures list → 15/01/14 10:00 Configuration Measures list λ,n T flue T air ΔT Qs (PCI) FURTHER DETAILS ηs (PCI) ANNEX E » FUNCTION Activate the context keys shown on the display. Select each line displayed (the line selected is red). In edit mode, it sets the desired value.
  • Page 39 Example: → 1. Add a measurement to the list - example 15/01/14 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 10:00 Configuration Configuration Configuration Configuration Measures list Measures list Measures list Measures list λ,n λ,n ▲ T flue T flue λ,n λ,n T air T air T flue...
  • Page 40 10.2.8 Configuration→Analysis→Air temperature → 15/01/14 10:00 Configuration Air temperature Probe T 25.0 °C Air T ----- °C FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Activates the context key located in the left side of the display. Returns to the previous screen without saving the changes made.
  • Page 41 10.3 Configuration→Instrument → 04/03/16 FUNCTION 10:00 Activate the context keys shown on the Configuration Instru- ment display. Returns to the previous screen. Bluetooth Time/Date Brightness Buzzer CONTEXT KEY FUNCTION ◄ Selects the available parameters. Pump CO dilution Enters in the selected parameter setting. Micromanometer ►...
  • Page 42 15/01/14 10:00 Bluetooth Bluetooth enabling / disabling Status Instrument name CHEMIST 600 - 0001 MAC address detected 00026BB5500 FUNCTION Activate the context keys shown on the display. Also activates the context key shown on the display. Returns to the previous screen.
  • Page 43 10.3.2 Configuration→Instrument→Time/Date → 15/01/14 10:00 Configuration Time/Date Time, in the chosen format Time 14:00 Date, in the chosen format Date 15/01/14 Date format: EU (Europe) or USA (America) Mode Mode Time format: 24h or 12h FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value.
  • Page 44 10.3.3 Configuration→Instrument→Brightness → 15/01/14 10:00 Configuration Brightness FUNCTION Activate the context keys shown on the display. Increases or decreases the brightness of the display. Confirms the modification. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen. CONTEXT KEY FUNCTION ◄...
  • Page 45 10.3.4 Configuration→Instrument→Buzzer → Available settings : the buzzer is enabled (key tones and signalling of faults/alarms are enabled). limited: the buzzer is enabled in a limited mode (key tones are disabled, while signalling of faults/alarms is enabled). off: the buzzer is disabled. FUNCTION Activate the context keys shown on the display.
  • Page 46 10.3.5 Configuration→Instrument→Pump → 15/01/14 10:00 Configuration Pump Pump Flow Displays the flow of the pump, expressed in litres per minute. l/min FUNCTION Activate the context keys shown on the display. When in modify mode, sets the desired value. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.
  • Page 47 10.3.6 Configuration→Instrument→CO dilution → 15/01/14 10:00 Configuration CO dilution Available settings: auto, on or off Mode auto Limit Threshold that activates the dilution pump (available only if the "Mode" parameter is set to 4000 "auto"). FUNCTION Activate the context keys shown on the display. Select each line displayed (the line selected is red).
  • Page 48 10.3.7 Configuration→Instrument→Micromanometer → 15/01/14 10:00 Configuration Micromanometer Sets the input used for the test: P+ or P- Inlet FUNCTION Activate the context keys shown on the display. In edit mode, it sets the desired input. Enters edit mode of the selected element and then confirms the change. When pressed in modify mode cancels the selection made, otherwise returns to the previous screen.
  • Page 49 10.4 Configuration→Operator → 15/01/14 10:00 Configuration Operator Operator 1  Operator 2 Operator 3 Operator 4 Operator 5 Operator 6 Operator 7 Operator 8 FUNCTION Activate the context keys shown on the display. In "edit text": Moves the cursor on the box corresponding to the letter or number required to form the word.
  • Page 50 Example: → 1. Edit text 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Configuration Edit text Edit text Operator Operator 1  Operator 2 Operator 3 Operator 1_ Operator _ Operator 4 Operator 5 Operator 6 Operator 7 Operator 8 15/01/14 15/01/14 15/01/14 10:00 10:00...
  • Page 51 10.5 Configuration→Alarm → 15/01/14 10:00 Configuration Alarms Number of the alarm set Number Monitored parameter: O - CO - NO - NO - P diff - Plow - P ext - T1 - T2 Measure Type of alarm set: maximum - minimum - off Mode maximum Threshold setting for the alarm: ±999999.999...
  • Page 52 10.6 Configuration→Information → 04/03/16 FUNCTION 10:00 Activate the context keys shown on the Information display. Returns to the previous screen. Battery Sensors CONTEXT KEY FUNCTION InfoService Reminder ◄ Selects the available parameters. ID number Probes Enters in the selected parameter setting. ►...
  • Page 53 10.6.1 Configuration→Information→Battery → 15/01/14 10:00 Information Battery 94 % FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K600000000SE 030804 011018...
  • Page 54 10.6.2 Configuration→Information→Sensor → 04/03/16 04/03/16 10:00 10:00 Information Diagnostic Sensors Sensors S1: O S1: O S2: CO S2: CO S3: NO S3: NO For further information, see section 10.7.1. S4: NO S4: NO S5: SO S5: SO S6: H S6: H FUNCTION Activate the context keys shown on the display.
  • Page 55 10.6.3 Configuration→Information→InfoService → 15/01/14 10:00 FUNCTION Information Service Activate the context keys shown on the display. Seitron S.p.A. Via del Commercio, 9/11 Mussolente, VI Returns to the previous screen. Tel. 0424 567842 Fax. 0424 567849 www.seitron.it CONTEXT KEY FUNCTION Info@seitron.it Returns to the previous screen.
  • Page 56 10.6.4 Configuration→Information→Reminder → 15/01/14 10:00 Password Reminder 0 0 0 0 FUNCTION Activate the context keys shown on the display. Sets the password. The password is: 1111. Returns to the previous screen. CONTEXT KEY FUNCTION Confirm password and enter the menu “Reminder”. Returns to the previous screen.
  • Page 57 10.6.5 Configuration→Information→Probe → 15/01/14 10:00 FUNCTION Information Probes Activate the context keys shown on the display. Micromanometer int. 1039 External probe ---- Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K600000000SE 030804 011018...
  • Page 58 10.7 Configuration→Diagnostic → 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Diagnostic display. Returns to the previous screen. Sensors Gas probe Hardware Pump CONTEXT KEY FUNCTION ◄ Selects the available parameters. On site cal. Enters in the selected parameter setting. ►...
  • Page 59 10.7.1 Configuration→Diagnostic→Sensors → 15/01/14 10:00 Diagnostic Sensors S1: O S2: CO S3: NO S4: NO FUNCTION Activate the context keys shown on the display. Selects the fuel. Activates the context keys located in the left side of the display. Returns to the previous screen. CONTEXT KEY FUNCTION Displays the details of the selected sensor (see example below).
  • Page 60 10.7.2 Configuration→Diagnostic→Pump → 15/01/14 10:00 Diagnostic Pump Pump Flow l/min FUNCTION Activate the context keys shown on the display. In edit mode, cycling between on and off. Enters edit mode of the selected element and then confirms the change. Returns to the previous screen. CONTEXT KEY FUNCTION Enters edit mode: it is possible to turn the gas suction pump on and off.
  • Page 61 10.7.3 Configuration→Diagnostic→On site cal. → 15/01/14 10:00 Password On site calibration 0 0 0 0 FUNCTION Activate the context keys shown on the display. Sets the password. Selects line; the selected line is displayed in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display.
  • Page 62 Calibration procedure → In order to perform the calibration, the following tools are needed: - Known concentration gas cylinder suitable for the sensor, complete with a pressure regulator WARNING! For the oxygen sensor on site calibration, the zero value calibration must be carried out with nitrogen or any other gas mixture which DOES NOT contain oxygen.
  • Page 63 → 3. Once in the ‘On site calibration’ menu, is shown the list of the installed sensors for which the recalibration is available. In the recalibration screen all information related to the last performed calibration is shown, as well as the relevant values. Calibrate: saves new calibration 15/01/14...
  • Page 64 CALIBRATION EXAMPLE FOR THE OXYGEN CELL (O → The calibration will be possible only when the status is set to ‘----' (cells which never had an on-site calibration)  or 'inactive'. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 On site calibration On site calibration On site calibration Sensor O...
  • Page 65 → When the stabilization time is over, select the 'Calibration' row and activate the function ' ' to store the  new calibration. Messages in the 'Status' line: 15/01/14 15/01/14 saving: instrument saving 10:00 10:00 performed calibration error: sensor been On site calibration On site calibration Sensor O...
  • Page 66 CALIBRATION EXAMPLE FOR TOXIC GAS CELL (CO EXAMPLE). → The calibration will be possible only when the status is set to ‘----' (cells which never had an on-site calibration)  or 'inactive'. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 On site calibration On site calibration On site calibration Sensor CO...
  • Page 67 → When the stabilization time is over, select the 'Calibration' row and activate the function ' ' to store the  new calibration. Messages in the 'Status' line: 15/01/14 15/01/14 10:00 10:00 saving: instrument saving performed calibration On site calibration On site calibration error: sensor...
  • Page 68 10.7.4 Configuration→Diagnostic→Gas probe → 15/01/14 10:00 Diagnostic Connect the flue gas sampling probe and filter unit assembly to the Gas probe instrument; Fully insert the black rubber cap on the gas probe tip, as shown in Close the flue gas probe the following picture: Press OK to start Black rubber cap...
  • Page 69 10.7.5 Configuratione→Diagnostic→Hardware → 15/01/14 10:00 Diagnostic Hardware State of memory. Memories State of calibration. Calibration Version of CPU board HW Cpu version Version of motherboard HW MB version FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen.
  • Page 70 10.8 Configuration→Language 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Configurazione Configuration Configuration Lingua Language Language   Italiano Italiano Brasileiro English English Galego Français Français Català Espaňol Espaňol Cestina Deutsch Deutsch Polsky Русский Русский Dutch Romana Slovenskému FUNCTION Activate the context keys shown on the display. Scrolls through the available languages.
  • Page 71 10.9 Configuration→Restore 15/01/14 15/01/14 10:00 10:00 Configuration Configuration Restore Restore WARNING Clear memory data and Confirm restoring? restore factory setting? F1: restore F2: cancel di fabbrica? FUNCTION Activate the context keys shown on the display. Starts the factory data reset phase. Exits the current screen without resetting.

  • Page 72: Memory

    11.0 MEMORY 11.1 Memory Menu 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Memory display. Returns to the previous screen. Save Average CONTEXT KEY FUNCTION Select Data logger ◄ Selects the available parameters. Delete Usage % Enters in the selected parameter setting. ►...
  • Page 73 Warning: in automatic mode, the measurements of smoke, draft and ambient CO must be taken before starting the combustion analysis. Manual analysis mode If the user chooses the manual mode, he will perform the combustion analysis manually; in this case, the settings regarding printing and duration of the automatic analysis will not be considered.

  • Page 74: Memory Organization

    11.1.1 Memory Organization K600000000SE 030804 011018...
  • Page 75 11.2 Memory Menu→Save 15/01/14 15/01/14 10:00 10:00 Memory Memory Save Save Manual analysis mode Automatic analysis mode Mode Mode manual UNI 10389 Number of selected memory Number of selected memory Memory Memory Number of analyses carried Number of samples to take Analysis Samples Interval...
  • Page 76 Example 1: Saving the combustion analysis in manual mode 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Memory Memory Memory Save Save Save Mode Mode manual manual Mode manual Memory Memory Memory Analysis Analysis Analysis Example 2: Saving the combustion analysis in automatic mode (example UNI 10389) 15/01/14 15/01/14 15/01/14...
  • Page 77 11.3 Memory Menu→Average 15/01/14 10:00 Memory Average analysis λ,n 1.25 T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 FUNCTION Activate the context keys shown on the display. Scrolls through the values of the average analysis. Activates the context key located in the left side of the display.
  • Page 78 Memory Memory Select Select Memory number Boiler model Memory Boiler xxxx Customer Customer address Customer Address Seitron Customer address Address Via del Commercio n° 9/11 Phone Telephone number Mussolente Telephone number Phone 0424 567842 Boiler model Boiler xxxx Analysis data...
  • Page 79 15/01/14 15/01/14 10:00 10:00 Memory Memory Select Recall Memory Measure conditions Customer Single analysis Seitron Address Via del Commercio Average analysis n° 9/11 Mussolente Phone 0424 567842 Boiler xxxx Date 15/01/14 FUNCTION Activate the context keys shown on the display.
  • Page 80 2. Details of Single analysis 15/01/14 15/01/14 10:00 10:00 Memory Memory Single analysis Average analysis 15/01/14 15:10:30 15/01/14 15:15:00 λ,n 15/01/14 15:20:30 1.25 T flue 15/01/14 15:25:00 190.1 °C T air 15/01/14 15:30:35 15.4 °C ΔT 74.7 °C ηs 91.4 ▲...
  • Page 81 3. Average interval details 15/01/14 15/01/14 10:00 10:00 Memory Memory Defines the starting sample to define the analysis Average Average analysis average. Defines the end sample to define the analysis λ,n average. 1.25 T flue 190.1 °C T air 15.4 °C ΔT 74.7...
  • Page 82 11.5 Memory Menu→Data logger 15/01/14 10:00 Memory Data logger The selectable analysis modes are: manual - UNI 10389 - BImSchV - data logger Mode UNI 10389 Samples Number of samples to make (parameter not visible in manual analysis mode). Interval Period of acquisition of each sample (parameter not visible in manual analysis mode).
  • Page 83 11.6 Memory→Delete 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Memory display. Delete Returns to the previous screen. Single CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ► Selects the available parameters. PARAMETER DESCRIPTION This option allows the user to delete the contents of each individual memory;...
  • Page 84 10:00 10:00 Memory Memory Delete single Delete single Memory number Memory Memory Customer Customer Customer Seitron Seitron WARNING Customer address Address Via del Commercio Address Via del Commercio Confirm deleting? n° 9/11 n° 9/11 F1: Delete Mussolente F2: cancel Mussolente...
  • Page 85 11.6.2 Memory→Delete→All 15/01/14 15/01/14 10:00 10:00 Memory Memory Delete all Delete all WARNING Confirm deleting? Delete all data? F1: Delete F2: cancel FUNCTION Activate the context keys shown on the display. Start erasing all memories. Returns to the previous screen. CONTEXT KEY FUNCTION Start erasing all memories.
  • Page 86 11.7 Memory→Usage % 15/01/14 10:00 Memory Usage % FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Returns to the previous screen. K600000000SE 030804 011018...

  • Page 87: Print

    12.0 PRINT 12.1 Print Menu FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ► Selects the available parameters. PARAMETER DESCRIPTION Enables the Print Menu.
  • Page 88 12.2 Print→Report 15/01/14 15/01/14 Date: 15/01/14 10:00 10:00 Time: 10.10 Fuel: Natural gas Altitude: 0 m Print Print R.H. air: 50 % Report Report 4.2 ٪ 9.3 ٪ Analysis running Analysis running λ,n 1.25 T flue 190.2 °C Copies Copies T air 15.4 °C WARNING...
  • Page 89 12.3 Print→Configuration 15/01/14 10:00 Print Configuration Set the number of copies to print: 1 .. 5. Copies The paper print-out models that can be selected are: partial - full - total Report partial Date/Time manual Set between: Manual: date and time are not printed on the analysis report. Auto: date and time are printed automatically on the analysis report.
  • Page 90 12.4 Print→Test 15/01/14 10:00 Print Test Print Paper feed FUNCTION Activate the context keys shown on the display. Selects line; the selected line is displayed in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display. Returns to the previous screen.
  • Page 91 12.5 Print→Printer 15/01/14 15/01/14 10:00 10:00 Print Print Printer Printer Printer type: built in (internal) - Bluetooth (external). Type built in Type Bluetooth Name of the Bluetooth printer associated with the ---- instrument. ---- Address of the Bluetooth printer associated with the instrument.
  • Page 92 12.5.1 Print→Pairing 15/01/14 10:00 Print Report Configuration Pairing Header Printer Measures list FUNCTION Activate the context keys shown on the display. Selects line; the selected line is displayed in red. In modification sets the value or the desired mode. Activates the context key located in the left side of the display. Returns to the previous screen.
  • Page 93 1. Once the Bluetooth printer is configured, proceed as follows: 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Print Print Print Printer Printer SPP-R200  Select icon 'Pairing' to start configuration MPT-II Report Configuration WARNING Turn on the printer and start searching Pairing Header F1: search...
  • Page 94 12.6 Print→Header 15/01/14 10:00 Print Header Line 1 ---- Line 2 ---- Line 3 ---- Line 4 ---- Line 5 ---- Line 6 ---- FUNCTION Activate the context keys shown on the display. In "edit text": It moves the cursor on the box corresponding to the letter or number required to form the desired word.
  • Page 95 Example: 1. Edit text 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Print Edit text Edit text Header Line 1 ---- Line 2 ---- Line 3 ---- Operator 1_ Operator 1_ Line 4 ---- Line 5 ---- Line 6 ---- 15/01/14 15/01/14 15/01/14 10:00 10:00...
  • Page 96 12.7 Print→Measures list 15/01/14 10:00 Configuration Measures list λ,n T flue T air ΔT Qs (PCI) ηs (PCI) » FUNCTION Activate the context keys shown on the display. Selects the available measurements from the suggested list. In edit mode, it scrolls through the measurements present. Confirms the modification.
  • Page 97 Example: 1. Add a measurement to the list 15/01/14 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 10:00 Configuration Configuration Configuration Configuration Measures list Measures list Measures list Measures list ▼ λ,n λ,n T flue T flue λ,n λ,n ▲ T air T air T flue T flue...

  • Page 98: Measurements

    13.0 MEASUREMENTS 13.1 MEASUREMENTS 15/01/14 FUNCTION 10:00 Activate the context keys shown on the Measurements display. Returns to the previous screen. Draft Smoke CONTEXT KEY FUNCTION Ambient CO Temperature ◄ Selects the available parameters. Pressure Tightness test Enters in the selected parameter setting. Leak detector Aux Meas.
  • Page 99 SEE SECTION 13.6. According to the version, CHEMIST 600 can perform the tightness test on heating plants which use combustible gases according to the standards UNI 7129-1: 2015 and UNI 11137: 2012, respectively applicable to new or renewed piping and to existing piping, or according to the German standard DVGW TRGI 2008.
  • Page 100 13.2 Measurements→Draft 04/03/16 04/03/16 04/03/16 10:00 10:00 10:00 Measurements Measurements Measurements Draft Draft Draft P diff P+ low P+ ext T outdoor T outdoor T outdoor °C °C °C P diff ref P diff ref P diff ref To measure the draft proceed as follows: - Connect the probe pressure input hose to the instrument P- input.
  • Page 101 13.3 Measurements→Smoke 15/01/14 10:00 Measurements Smoke Measure 1 Measure 2 Measure 3 Average - Measure the smoke using the specific optional kit. - Enter the values found. - The values of the smoke that you want to save must be acquired before saving the analyses. - To join the values of the smoke to the measurements of the current analysis use the ' ' function.
  • Page 102 13.4 Measurements→Ambient CO 15/01/14 10:00 Measurements Ambient CO CO max Make sure to perform the autozero in a clean environment (preferably outdoors), so that the ambient CO measurement is correct. It is advisable to turn on the instrument and wait for the autozero completion outside the area where the test is being performed.
  • Page 103 13.5 Measurements→Temperature 15/01/14 15/01/14 10:00 10:00 Measurements Measurements Temperature Temperature T1 flow T1 flow 70.5 °C T2 return ΔT 45.2 °C °C ΔT 25.3 °C ΔT FUNCTION Activate the context keys shown on the display. Returns to the previous screen. CONTEXT KEY FUNCTION Accesses the acquisition of the temperature difference between the supply...
  • Page 104 13.6 Measurements→Pressure 15/01/14 15/01/14 10:00 10:00 Measurements Measurements Pressure Measurement Pressure Measurement differential pressure by pressure by means of P diff P ext means of the internal external draft 0.01 0.01 pressure sensor. gauge. FUNCTION Activate the context keys shown on the display. Returns to the previous screen.
  • Page 105 13.7 Measurements→Tightness test Tightness test according UNI 7129-1: 2015 and Tightness test according DVGW TRGI (when the UNI 11137: 2012 (when the instrument version so instrument version so provides). provides). 15/01/14 15/01/14 10:00 10:00 Tightness test Tightness test TRGI Existing Gas meter Result Result...
  • Page 106 13.7.1 Connecting the tightness test kit to the instrument. K600000000SE 030804 011018...
  • Page 107 13.8 NEW PIPING: UNI 7129-1: 2015 STANDARD (when the instrument version so provides) 15/01/14 10:00 UNI 7129 Configuration Stabilization Duration of the stabilization phase that can be set between 15 and 240 minutes Printing mode, that can be set as manual or automatic. Print auto Volume input mode can be set as 'manual' or 'default'.
  • Page 108 If you use volume calculation, for each section of piping it is necessary to set the material, the nominal diameter and the length of the same. CHEMIST 600 calculates the volume of the section ("partial volume") and it adds it up, activating the context key ' ' (sum piping), to the calculation of the volume of the system.
  • Page 109 ∆P1': Pressure variation in the last minute, updated every 10 seconds. This value gives a rough indication about the stabilization level reached in the piping system. Wait time: Remaining time before the stabilization phase ends. Once the stabilization phase is terminated the tightness test is started. This test is performed by observing how the pressure decays in time during a fixed 5 minutes interval, as stated in the applied standard.
  • Page 110 13.8.1 CONFIGURATION OF TIGHTNESS TEST ACCORDING TO UNI 7129-1: 2015 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 7129 UNI 7129 UNI 7129 Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print manual manual manual Volume setup default Volume setup default Volume setup default Volume...
  • Page 111 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 7129 UNI 7129 UNI 7129 Configuration Configuration Configuration Stabilization Stabilization Stabilization Print auto Print auto Print auto Volume setup default Volume setup manual Volume setup manual Volume Volume Volume <100 18.0 18.0 Measure volume Measure volume Calcolate volume Calcolate volume...
  • Page 112 Take, with the syringe (that comes with the tightness test kit), 100 ml of gas. If the volume measuring procedure of the system ends correctly, CHEMIST 600 automatically displays the measured volume, otherwise it requires another test. 15/01/14 15/01/14 10:00...
  • Page 113 15/01/14 15/01/14 10:00 10:00 UNI 7129 UNI 7129 Configuration Calculate volume Stabilization Volume 19.2 Print auto Fuel L.P.G.  Partial Test gas Starts the Type test Material completa Steel tightness test Volume Diameter 18.0 3/8" (SEE Lenght SECTION Measure volume 10.0 13.8.2).
  • Page 114 13.8.2 PERFORMING TIGHTNESS TEST ACCORDING TO UNI 7129 Wait for 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 the end of the autozero UNI 7129 UNI 7129 UNI 7129 Pressurization Pressurization Pressurization pressurize the P diff P diff P diff system WARNING 0.06 ...
  • Page 115 Print Report Oper.: John Smith Sign.: ______________ Analysis Running Test according to Model Tightness test WARNING UNI 7129-1 CHEMIST 600 Printing. Serial: 999989 Please wait... Date: 15/01/14 F1: stop Time: 10.30 Stab. duration:00:15:00 Test duration: 00:05:00 V pip 25.0 dm 10.05 hPa...
  • Page 116 13.9 EXISTING PIPING: UNI 11137: 2012 STANDARD (when the instrument version so provides) 15/01/14 10:00 UNI 11137 Configuration Stabilization Duration of the stabilization phase that can be set between 1 and 240 minutes. Printing mode, that can be set as manual or automatic. Print auto Fuel used in the system: L.P.G.
  • Page 117 If you use volume calculation, for each section of piping it is necessary to set the material, the nominal diameter and the length of the same. CHEMIST 600 calculates the volume of the section ("partial volume") and it adds it up, activating the context key ' ' (sum piping), to the calculation of the volume of the system.
  • Page 118 volume. The suggested value can be accepted by pressing the key ' ' and then modified by selecting, in "UNI 11137 Configuration" the line "volume". It is also possible to repeat the measurement of the volume by pressing the key relative to the interactive function ' Table volumes: Examples relating to the various lengths of indoor systems, capacity approximately corresponding to...
  • Page 119 Compliant (piping suitable for operation): when the leakage flow calculated in the reference conditions is not greater than 1 dm /h for methane and not greater than 0,4 dm /h for LPG the system is authorized to operate without restrictions or intervention. Compl.
  • Page 120 13.9.1 CONFIGURATION OF TIGHTNESS TEST ACCORDING TO UNI 11137 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 11137 UNI 11137 UNI 11137 Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print manual manual manual Fuel L.P.G. Fuel L.P.G. Fuel L.P.G. Test gas Test gas Test gas Type test...
  • Page 121 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 UNI 11137 UNI 11137 UNI 11137 Configuration Configuration Configuration Stabilization Stabilization Stabilization Print Print Print manual manual manual Fuel L.P.G. Fuel L.P.G. Fuel L.P.G. Test gas Test gas Test gas Fuel Type test Type test Type test preliminary preliminary...
  • Page 122 Alternatively Take, with the syringe (that comes with the tightness test kit), 100 ml of gas. If the volume measuring procedure of the system ends correctly, CHEMIST 600 automatically displays the measured volume, otherwise it requires another test. 15/01/14 15/01/14...
  • Page 123 15/01/14 15/01/14 10:00 10:00 UNI 11137 UNI 11137 Configuration Calculate volume Stabilization Volume Total volume acquired. 18.0 Print auto Fuel L.P.G. Partial Volume of the section of piping set below. Test gas Sets the material of the section of piping. Type test Material completa...
  • Page 124 13.9.2 PERFORMING THE TIGHTNESS TEST ACCORDING TO UNI 11137 Wait for 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 the end of the autozero UNI 11137 UNI 11137 UNI 11137 Pressurization Pressurization Pressurization pressurize the P diff P diff P diff system WARNING 0.06 ...
  • Page 125 Sign.: ______________ Report Test according to Analysis Running Norma UNI 11137: 2012 Indirect method Model Tightness test WARNING CHEMIST 600 Serial: 999989 Printing. Date: 15/01/14 Please wait... Time: 10.30 F1: stop Stab. duration:00:15:00 Test duration: 00:01:00 Gas comb.: Natural gas...
  • Page 126 13.10 Measurements → Tightness test TRGI → New (when the instrument version so provides) 15/01/14 10:00 TRGI Configuration Volume Volume of the gas line <100 or 100..200 or >200 litre. <100 Stabilization Waiting time 15 ... 240 minutes. Test duration Duration time of test 15 ...
  • Page 127 Details of the test: With the flue gas analyzer CHEMIST 600 (according to the model) it is possible to test gas lines (DVGW TRGI 2008). This test procedure is valid for gas lines with maximum operating pressure of 100 mbar: The Standard DVGW TRGI 2008 is valid for new or after servicing existing gas lines.
  • Page 128 13.10.1 Performing a tightness test for a gas line up to 100 litres. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 TRGI TRGI TRGI Stabilization phase Stabilization phase Stabilization phase P diff P diff P diff Wait for WARNING 0.06 autozero  Pressure for testing completion Fill the systen up to:...
  • Page 129 15/01/14 Park Road, 9 10:30 Tel.02/12345678 Oper.: John Smith Print Sign.: ______________ Report Test according to Analysis running TRGI CHEMIST 600 Mode Standard WARNING Serial: 999989 Date: 15/01/14 Printing Time : 10.30 Please wait ... wait time: 00:15:00 F1: stop...
  • Page 130 13.10.2 Performing a tightness test for a gas line up to 100 / 200 liter. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 TRGI TRGI TRGI Stabilization phase Stabilization phase Stabilization phase P diff P diff P diff Wait for WARNING 0.06 autozero ...
  • Page 131 15/01/14 Park Road, 9 10:30 Tel.02/12345678 Oper.: John Smith Print Sign.: ______________ Report Test according to Analysis running TRGI CHEMIST 600 Mode Standard WARNING Serial: 999989 Date: 15/01/14 Printing Time : 10.30 Please wait ... wait time: 00:20:00 F1: stop...
  • Page 132 13.10.3 Performing a tightness test for a gas line with volume greater 200 litres. 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 TRGI TRGI TRGI Stabilization phase Stabilization phase Stabilization phase P diff P diff P diff Wait for WARNING 0.06 autozero ...
  • Page 133 15/01/14 Park Road, 9 10:30 Tel.02/12345678 Oper.: John Smith Print Sign.: ______________ Report Test according to Analysis running TRGI CHEMIST 600 Mode Standard WARNING Serial: 999989 Date: 15/01/14 Printing Time : 10.30 Please wait ... wait time: 00:30:00 F1: stop Duration time: 00:60:00 116.27 hPa...
  • Page 134 13.11 Measurements → Tightness test → Header 15/01/14 10:30 TRGI Header line 1 ---- line 2 ---- line 3 ---- line 4 ---- FUNCTION Activate the context keys shown on the display. In "edit text": Moves the cursor on the box corresponding to the letter or number required to form the word.
  • Page 135 Example: 1. Edit text 15/01/14 15/01/14 15/01/14 15/01/14 10:30 10:00 10:00 10:00 TRGI Edit text Edit text Edit text Header Line 1 ---- Lein 2 ---- Lein 3 ---- Lein 4 ---- 15/01/14 15/01/14 10:00 10:00 Edit text Edit text K600000000SE 030804 011018...
  • Page 136 Print Sign.: ______________ Report Test according to UNI 7129 standard Analysis Running Indirect method Model Tightness test CHEMIST 600 WARNING Serial: 999989 Printing. Date: 15/01/14 Please wait... Time: 10.30 F1: stop Stab. duration:00:15:00 Test duration :00:01:00 Comb. gas: Natural gas...
  • Page 137 13.13 Measurements→AUX measurements 04/03/16 FUNCTION 10:00 Activate the context keys shown on the Measurements display. Returns to the previous screen. Velocity Power of burner Ioniz. probe CONTEXT KEY FUNCTION ◄ Selects the available parameters. Enters in the selected parameter setting. ►...
  • Page 138 13.14 Measurements→Velocity 15/01/14 10:00 Pitot Configuration Measurement: air or flue gas. aria Altitude Altitude above sea level. Measurement unit selectable across m/s, km/h, fpm, mph. Unit Insert the K-factor of the Pitot tube stated by the tube manufacturer. K Pitot 1.001 Temperature acquisition mode: Probe T...
  • Page 139 13.14.1 How to connect the Pitot tube to the instrument - Connect the Pitot tube (accessory) to inputs P+ and P- (which are normally used for the differential pressure measurement) - Connect the Tc-K thermocouple cable from the flue gas probe to connector T1 of the instrument. WARNING: when a Pitot tube integrated to a Tc-K thermocouple is used, remember to connect the thermocouple connector to T1 input at instrument side.
  • Page 140 Velocity COMPANY Ltd. 15/01/14 Park Road, 9 10:30 Tel.02/12345678 Oper.: John Smith Print Firma: ______________ Report Analysis Running CHEMIST 600 N. serie: 999989 Model Pitot ATTENZIONE Date: 12/01/15 Time: 10.30 Printing Gas: Air Please wait ... V air 9.11 km/h...
  • Page 141 13.15 Measurements→Power of burner 15/01/14 15/01/14 10:00 10:00 Test mode: you can choose calculate thermal Power of burner Power of burner power by entering a flow Configuration Configuration Enter thermal power value, or by reading the value calculated manually by Mode manual Mode...
  • Page 142 13.15.1 TESTING IN 'MANUAL' MODE 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Power of burner Power of burner Power of burner 00.00 00.00 10.74 15/01/14 10:00 Power of burner Power of burner 10.74 K600000000SE 030804 011018...
  • Page 143 13.15.2 TESTING IN 'MEASURE' MODE (based on Flow rate) 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Configuration Power of burner Power of burner Mode measure 0.00 0.00 Flow Flow Type flow 0.00 0.00 ...
  • Page 144 13.10.3 TESTING IN 'MEASURE' MODE (based on meter) 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Power of burner Power of burner Power of burner Configuration Power of burner Power of burner Mode measure 0.00 0.00 Wait time Wait time Tipo meter 00:02:00 00:01:57 ATTENTION...
  • Page 145 15/01/14 10:00 Power of burner Power of burner 0.56 Wait time 00:00:00 Final volume Starting volume  K600000000SE 030804 011018...
  • Page 146 13.16 Measurements→Ionization current Measurements Ioniz. current FUNCTION Activate the context keys shown on the display. Sets the value of the external temperature. Returns to the previous screen. CONTEXT KEY FUNCTION Performs current zeroing. Saves the acquired current value in the memory selected in the “Select Memory”...

  • Page 147: Flue Gas Analysis

    14.0 FLUE GAS ANALYSIS 14.1 FLUE GAS ANALYSIS To perform complete flue gas analysis, follow the instructions below. SOME IMPORTANT WARNINGS TO CONSIDER DURING THE COMBUSTION ANALYSIS ARE LISTED BELOW: FOR A CORRECT ANALYSIS NO AIR MUST FLOW INTO THE PIPE FROM OUTSIDE DUE TO A BAD TIGHTENING OF THE CONE OR A LEAK IN THE PIPELINE.
  • Page 148 In order for the probe to be inserted at the right point within the stack, its distance from the boiler has to be twice the diameter of the stack pipe itself or, if this is not possible, must comply with the boiler manufacturer’s instructions.
  • Page 149 14.1.4 Flue Gas Analysis After the sample probe has been inserted in the stack and the combustion air temperature probe (if used) has been inserted in the relative sample manifold, if the instrument has not been configured during auto-calibration, the following data must be configured: Memory: use this submenu to define the memory in which the test data and client details are to be stored.
  • Page 150 14.2 FLUE GAS ANALYSIS - PRELIMINARY OPERATIONS 15/01/14 10:00 Combustion analysis λ,n 1.25 T flue 190.1 °C DO NOT INSERT THE GAS T air 15.4 SAMPLE PROBE °C ΔT CHIMNEY. Hold down 74.7 °C for a ηs 91.4 seconds 15/01/14 15/01/14 10:00 10:00...
  • Page 151 04/03/16 10:00 Print PARAMETERS BEFORE PROCEEDING (SEE SECTION 12.0): Report Configuration Configuration Test Printer Header Measures list Header Measures list 15/01/14 10:00 ACQUIRE FOLLOWING MEASUREMENTS BEFORE Measurements PROCEEDING WITH THE COMBUSTION ANALYSIS (SE SECTION 13.0): In you don’t, the measurements Draft Smoke will not be printed with the...

  • Page 152: Performing The Combustion Analysis - Manual Mode

    14.3 PERFORMING COMBUSTION ANALYSIS - MANUAL MODE 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Memory Combustion analysis Combustion analysis Save Mode manual Memory λ,n λ,n Analysis 1.25 1.25 T flue T flue 190.1 190.1 °C °C T air Saves T air 15.4 15.4 °C...
  • Page 153 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Memory Print Print Average analysis Report Report Memory Memory Analysis Average Analysis Average WARNING λ,n Model Model 1.25 partial partial Printing. Please wait... T flue 190.1 Date/Time auto Date/Time auto F1: stop °C T air 15.4 °C ΔT...

  • Page 154: Performing The Combustion Analysis- Uni 10389 Mode

    14.4 PERFORMING THE COMBUSTION ANALYSIS- UNI 10389 MODE 15/01/14 15/01/14 10:00 10:00 Memory Combustion analysis Save Mode UNI 10389 Memory λ,n Samples 1.25 Interval T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 15/01/14 15/01/14 10:02 10:02 Combustion analysis Combustion analysis...
  • Page 155 15/01/14 10:00 Print Report Memory Analysis Average WARNING Model partial Printing. Please wait... Date/Time auto F1: stop NOTE: If, while configuring the tightness test the automatic printing mode has been selected, the tightness test is printed automatically. Instead, if the manual printing mode has been selected (exemplified case), at the end of the tightness test the results are displayed and they can be saved and/or printed.

  • Page 156: Performing The Combustion Analysis - Bimschv Mode

    14.5 PERFORMING THE COMBUSTION ANALYSIS - BImSchV MODE 15/01/14 15/01/14 15/01/14 10:00 10:00 10:00 Memory Combustion analysis Combustion analysis Save BImSchV Mode BImSchV Memory λ,n λ,n Samples 1.25 1.25 Interval T flue T flue 190.1 190.1 °C °C Automatically saves T air T air 15.4...

  • Page 157: Performing The Combustion Analysis - Data Logger Mode

    14.6 PERFORMING THE COMBUSTION ANALYSIS - data logger MODE 15/01/14 15/01/14 10:00 10:00 Memory Combustion analysis Save Mode data logger Memory λ,n Samples 1.25 Interval T flue 190.1 °C T air 15.4 °C ΔT 74.7 °C ηs 91.4 15/01/14 15/01/14 10:02 10:00 Combustion analysis...
  • Page 158 15/01/14 10:00 Print Report Memory Analysis Average WARNING Model partial Printing. Please wait... Date/Time auto F1: stop NOTE: If, while configuring the tightness test the automatic printing mode has been selected, the tightness test is printed automatically. Instead, if the manual printing mode has been selected (exemplified case), at the end of the tightness test the results are displayed and they can be saved and/or printed.

  • Page 159: Sensors

    15.0 SENSORS 15.1 Sensors arrangement SENSORS ARRANGEMENT INSIDE THE SENSORS GRAPHICAL DISPLAY OF ARRANGEMENT COMPARTMENT 04/03/16 10:00 Information Sensors S1: O S2: CO+H2 S3: NO S4: SO S5: CO S6: H POSITION POSITION POSITION POSITION POSITION POSITION K600000000SE 030804 011018...

  • Page 160: Sensor Types And Relevant Positioning

    Sensor characteristics diminish as the reagents are consumed and when these have been used up completely the sensor must be replaced. The sensors must be recalibrated on a regular basis to assure measuring accuracy: recalibration can only be performed by a qualified SEITRON service centre. Table 15.4 illustrates the characteristics inherent to each sensor.
  • Page 161 15.4 Table gas sensors life IDENTIFYING CODE MEASURED GAS AVERAGE LIFE RECALIBRATION COLOR Flex-Sensor O 48 months Not necessary Cod. AACSE43 Oxygen Flex-Sensor CO+H 48 months Yearly Cod. AACSE12 Carbon Monoxide Flex-Sensor CO+H range 48 months Yearly Carbon Monoxide Cod. AACSE24 Flex-Sensor CO 100.000 Purple 48 months...

  • Page 162: Expandability To 6 Sensors

    15.2 'Sensor types and relevant positioning' the sensor(s) which must be added to the existing configuration (Seitron delivers all FLEX-series sensors already pre-calibrated and ready to use). - To install the new sensors follow all the steps described in the paragraph...

  • Page 163: Cxhy Sensor For Measurement Of The Unburnt Hydrocarbons

    15.6 CxHy sensor for measurement of the unburnt hydrocarbons The unburnt hydrocarbons are chemicals produced by an incomplete combustion of molecules (hydrocarbons) made of Carbon and Hydrogen. These are usually named as HC or (better) CxHy: when this is filled with the actual values for the number of C and H atoms, the actual type of fuel is exactly defined.

  • Page 164: Installing The Co

    When the CO (position S1 - S6) is mounted in the CHEMIST 600, it is mandatory to configure the autozero by setting it at 60 seconds, in order to allow for a proper pre-heating of the sensor itself. Configuration→Analysis→Autozero (SEE SECTION 10.2.6)
  • Page 165 15.8 NH sensor for ammonia gas measurement in combustion processes This sensor measures the presence of ammonia (NH ) in combustion gases and, since this gas is easily soluble in H O some precautions are necessary; the measure must be performed: - For short periods of time (1-2 hours) - Using only the flue gas sampling probe for AASX02 industrial engines as it is equipped with a filter on the tip, suitable to perform this measurement.

  • Page 166: Preventive Maintenance

    At least once a year send the instrument to a SERVICE CENTER for a recalibration of the analyzer and maintenance check-up SEITRON’s highly qualified staff is always at your disposal and will provide you with all the sales, technical, application and maintenance details required.

  • Page 167: Maintaining The Water Trap / Filter Unit

    16.4 Maintaining the water trap / filter unit To remove the water trap, just rotate the cover and unhook the filter holder body; remove the internal cup and then replace the filter (see figure on the side). Clean all the filter parts using water only, dry the components and reassemble the filter. 16.5 Replacing the particulate filter If the filter is wet or has any cracks or significant build-up of dust/ash/particulates on it, especially on the inner surface (see adjacent example), it has to be replaced immediately.

  • Page 168: Replacing The Gas Sensors

    16.6 Replacing the gas sensors The gas sensors of the instrument shall be periodically replaced (see the following table) with new or recalibrated sensors. The user can easily perform this replacement operation according to the following instructions. Access to sensors in positions S1 - S2 - S3 - S4 Extract the cover to have access to the sensor Undo the two fixing screws on the sensor compartment.
  • Page 169 Unscrew the instrument base fastening screws and remove the base. K600000000SE 030804 011018...
  • Page 170 Locate the sensor to be replaced; here is an example of a connected sensor to be replaced. Electrical connection Disconnect the sensor to be replaced; here is an example of a disconnected sensor to be replaced. K600000000SE 030804 011018...
  • Page 171 The sensor is bayonet-connected to its socket; rotate it counter-clockwise to remove it. Here is an example of a rotated sensor. While rotating the sensor, take care not to exert any pressure on the printed circuit board mounted on the top of the sensor: exert pressure only onto the plastic body. After rotating the sensor, pull it upward;...
  • Page 172 Rotate the sensor clockwise until hearing a click (See point 4). While rotating the sensor, take care not to exert any pressure onto the printed circuit above: exert pressure onto the plastic body only. Reconnect the sensor (See point 3). To close the instrument logically reverse the procedure described in the section "Access to sensors in positions S1 - S2 - S3 - S4"...

  • Page 173: Replacing The Battery Pack

    16.7 Replacing the battery pack Follow these instructions to replace the battery pack: Remove the battery compartment cover. Extract the battery pack. Remove the battery pack connector, and replace the pack with a new one following the reverse procedure described above. Battery pack connector K600000000SE 030804 011018...

  • Page 174: Replacing The Printer Paper Roll

    16.8 Replacing the printer paper Follow these instructions to change the paper roll in the printer. Lift the shiny tile, indicated by the arrow. Lift the whole block of the lid completely. Insert the roll of printing paper as shown in the following figures. Close the whole block of the lid of the printer, At this point it is possible to use the printer.

  • Page 175: Firmware Update

    PC is updated to a version compatible with the firmware version installed on the instrument. Instructions to update the combustion analyzer with a new firmware: 1. Log in to the website www.seitron.it and download the firmware file available in the "combustion analyzers" section. This file is in a compressed version .zip.

  • Page 176: Troubleshooting

    17.0 TROUBLESHOOTING 17.1 Troubleshooting guide SYMPTOM PROBABLE CAUSES AND REMEDIES The instrument does not work at all. When the On/Off a. Keep the On/Off key depressed for at least 2 pushbutton is pressed the instrument does not come seconds. b. The battery is low; connect the battery charger to the instrument.
  • Page 177 Troubleshooting guide SYMPTOM PROBABLE CAUSES AND REMEDIES The rear lighting of the display is not on. The backlighting LED’s are faulty. Contact the nearest service center to replace the display. The battery operating time is less than 9 hours. a. Battery capacity is limited by low temperatures. To achieve a longer battery life it is recommended to store the instrument at higher temperatures.

  • Page 178: Spare Parts And Technical Assistance

    18.0 SPARE PARTS AND SERVICING 18.1 Spare parts CODICE CODE DESCRIZIONE DESCRIPTION AACPB06 AACPB06 Li-Ion 7,2V 2,4Ah battery pack Li-Ion 7,2V 2,4Ah battery pack AARC05 AARC05 Unerasable thermal polyester paper rolls for printer, h=57mm Diam.=35mm Inerasable thermal polyester paper rolls for printer, h=57mm Diam.=35mm AARC06 AARC06 Unerasable thermal paper roll for printer, h=58mm Diam.=35mm...

  • Page 179: Accessories

    18.2 Accessories CODE DESCRIPTION AAAL05 100-240V~/12 VDC 2A power plug with 2 m cable AASI01 Italian plug AACA02 Power supply with car adapter AACR07 Rigid plastic case AAZN01 Back-pack AACCT01 Case with shoulder strap AACDP02 Deprimometer for Draft test AACSO01 Probe for measuring the ionization current AASA08 200 mm air temperature probe (cable length 2 mt)

  • Page 180: Service Centers

    18.3 Service Centers Headquarters: Seitron S.p.A. Via del Commercio, 9/11 36065 Mussolente (VI) Tel.: +39.0424.567842 Fax.: +39.0424.567849 E-mail: info@seitron.it http://www.seitron.it Servicing for North-West Italy Seitron S.p.A. Via Leonardo da Vinci, 1 20090 Segrate (MI) Tel.: +39.02.83647671 Fax.: +39.02.83647671 E-mail: service.milano@seitron.it http://www.seitron.it...

  • Page 181: Annex A - Data Management With "Smartflue Lite Mobile" App

    15.4 °C ΔT 74.7 °C ηs 91.4 SCAN THE QR CODE USING SEITRON APP “SMARTFLUE LITE MOBILE”, TO DOWNLOAD THE ACQUIRED DATA. 603 B THE ACQUIRED DATA ARE SAVED IN THE INSTRUMENT MEMORY. APP settings. Insert a default email address.
  • Page 182 Select one of the two modes of data sharing. Select the file format to share. Select the application to use for sending. Example of the exported csv file and imported in an excel file: Chemist 600 Serial number 1100 Date 15/12/2017 Time 12:00...

  • Page 183: Annex B - Analysis Report Examples

    Ref. O D.Lgs. 192/2005 and s.m.i. 90.0 ٪ ηs ref.: 60 ppm 0.0 ٪ ηc Draft 4.5 Pa Chemist 600 X 90.0 ٪ T ext. 10.0 °C ηt Serial: 999989 23 ppm 14 ppm Memory: 01 15 ppm Analysis: Average 0.0 ٪...
  • Page 184 λ,n 4.01 L. 10/1991 and s.m.i. T flue 95.4 °C D.Lgs. 192/2005 and s.m.i. T air 26.9 °C 68.5 ٪ ΔT Chemist 600 X 9.3 % Serial: 999989 90.7 ٪ ηs ηc 0.0 ٪ Memory: 01 90.7 ٪ ηt Analysis: Average...
  • Page 185 Park Road, 9 Park Road, 9 Tel.02/12345678 Tel.02/12345678 Oper.: John Smith Oper.: John Smith Sign.: ______________ Sign.: ______________ Chemist 600 X Test according to Serial: 999989 UNI 11137: 2012 standard Memory: 01 Indirect method Date: 04/04/14 Chemist 600 X Time: 10.30...

  • Page 187: Annex C - Coefficients Of The Fuels And Formulas

    ANNEX C Coefficients of the fuels and Formulas The following chart, derived from standard UNI 10389-1, lists the coefficients of the memorised fuels, used for calculating losses and efficiencies. Coefficients for calculating combustion efficiency Fuel CO2t M air V dry gas (KJ/Kg) (KJ/Kg) (Kg/Kg)

  • Page 189: Annex D - Normative References

    Legislative Decree 192/2005 and the UNI 10389-1 standard Preamble It is Seitron intention, by means of this compact guide, to provide boiler installers/service technicians with a quick and easy way to understand whether a boiler conforms to the requirements of Italian Law no. 10 dated January 1991, and subsequent modifications and supplements, and Legislative Decree 192/2005.
  • Page 190 Stack loss is calculated by applying a simple formula which relates it to other easily measurable parameters: Qs = A2 + B Tf-Ta Where: A2, B = factor that depends on the fuel used Tf = flue gas temperature Ta = combustion air temperature = % carbon dioxide in the flue gas Thus in order to calculate the stack loss and hence the thermal efficiency of a plant, one must measure the two temperatures (flue gas and air) and the level of carbon dioxide contained in the flue gas (% CO...
  • Page 191 Instructions for accurate testing In order to achieve a certain degree of accuracy when conducting flue gas analysis, the following should be respected:  the boiler being checked should be running in steady state conditions.  the flue gas analyzer should be switched on at least 3 minutes before testing (time to auto-calibrate) with the probe located in fresh air.

  • Page 193: Annex E - Optional Measures List

    ANNEX E Optional measures list: MEASURE DEFINITION λ, n Air index (defined as λ, sometimes also indicated as n). Air excess. Expressed as a percentage according to the formula in the appendix B, is the ratio between the volume of air actually entering the combustion chamber and the one theoretically needed.
  • Page 194 MEASURE DEFINITION Total efficiency in relation to the Higher Heating Value: ηt (HHV) Total efficiency. It is the sum of sensible efficiency and condensation efficiency. It is re- ferred to HHV (Higher Heating Value) and can not exceed 100%. Total stack losses: Qt (HHV) It is the total heat percentage dissipated through the stack.

  • Page 195: Annex F - Declaration Of Conformity

    ANNEX F K600000000SE 030804 011018...

  • Page 197: Warranty Certificate

    24 months from purchasing date. Seitron undertakes to repair or replace, free of charge, those parts that, in its opinion, are found to be faulty during the warranty period. The products which are found defective during the above mentioned periods of time have to be delivered to Seitron Laboratories carriage paid.
  • Page 200 SEITRON S.p.A. a socio unico Indirizzo: Via del Commercio, 9/11 36065 - Mussolente (VI) Tel.: +39.0424.567842 Fax: +39.0424.567849 E-mail: info@seitron.it Sito Web: www.seitron.com...

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