ABB Endura ACA592-TC Operating Instructions Manual
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ABB Endura ACA592-TC Operating Instructions Manual

ABB Endura ACA592-TC Operating Instructions Manual

Toroidal conductivity transmitter
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A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N | O I/A C A 5 9 2 / TC - E N R E V. B
Endura ACA592
Toroidal conductivity transmitter
Introduction
—
Rugged design
transmitter for
industrial applications
The Endura ACA592 toroidal conductivity
transmitter is intended for toroidal conductivity
measurement in corrosive and heavy coating
applications.
The ACA592 transmitter is fully compatible with
ABB's comprehensive range of toroidal
conductivity transmitter options enabling users to
measure conductivity in applications from clean
water to harsh chemicals.
The ACA592 has automatic temperature sensor
recognition for both 2- and 3-wire RTD inputs from
common inputs such as Pt100 and Pt1000.
Measurement made easy
ACA592 transmitters are communication-ready
field devices with microprocessor-controlled
electronics. For bi-directional communication, an
FSK signal is superimposed on the 4 to 20 mA
output signal via the HART protocol.
The device type manager (DTM) can be used to
configure, poll and test devices on a PC. Handheld
terminals such as the DHH801 also support
communication.
The transmitter is equipped with an LCD display
used to show the current process data. The four
keys beneath the transmitter enable local
configuration.

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Summary of Contents for ABB Endura ACA592-TC

  • Page 1 FSK signal is superimposed on the 4 to 20 mA output signal via the HART protocol. The ACA592 transmitter is fully compatible with ABB’s comprehensive range of toroidal The device type manager (DTM) can be used to conductivity transmitter options enabling users to configure, poll and test devices on a PC.
  • Page 2 For more information Further publications for the Endura ACA592 toroidal conductivity transmitter are available for free download from: www.abb.com/analytical See links and reference numbers below or scan this code: Description Search for or click on Data Sheet Endura ACA592 DS/ACA592-EN...

  • Page 3: Table Of Contents

    Endura ACA592 Toroidal conductivity transmitter Contents Contents Safety ............................... 4 Technical Limits ........................4 Operator Liability ........................4 1.2.1 Operating Safety Information ..................4 1.2.2 Special Conditions of Use (FM Approval) ............... 4 Health & Safety ........................5 Electrical Safety – IEC / EN 61010-1 ..................5 1.4.1 Electrical Installation Safety Information .................
  • Page 4 Endura ACA592 Toroidal conductivity transmitter Contents Electrical Installation ........................26 Cable Glands and Plugs ......................26 4.1.1 ACA592–XX for Intrinsically Safe, Type n and Non-incendive Installations ....26 4.1.2 ACA592–XX Ex d Models without Cable Gland ............26 DC Power Supply Connections ....................28 Sensor Connections .......................
  • Page 5 Endura ACA592 Toroidal conductivity transmitter Contents HART Communication ........................72 HART Device Type Codes ..................... 72 HART Configuration Maps ..................... 73 HART Universal Commands ....................75 HART Common Practice Commands ..................77 10 Specification ..........................79 11 Spares and Accessories ........................ 84 Appendix A Permits and Certification ....................

  • Page 6: Safety

    1.2 Operator Liability When measuring corrosive and abrasive materials, the operator must examine the resistance of all parts that come into contact with the process being measured. ABB will assist with the selection but cannot, however, accept any liability. Operators must strictly observe the national regulations applicable in their countries with regards to installation, functional tests, repairs and maintenance of electrical devices.

  • Page 7: Health & Safety

    Endura ACA592 Toroidal conductivity transmitter 1 Safety 1.3 Health & Safety Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted:  The relevant sections of these instructions must be read carefully before proceeding. ...

  • Page 8: Symbols - En / Iec 61010-1

    Endura ACA592 Toroidal conductivity transmitter 1 Safety 1.5 Symbols – EN / IEC 61010-1 One or more of the following symbols may appear on the equipment labelling: Protective earth (ground) terminal. Functional earth (ground) terminal. Direct current supply only. Alternating current supply only. Both direct and alternating current supply.

  • Page 9: Product Recycling Information

    Endura ACA592 Toroidal conductivity transmitter 1 Safety This symbol indicates the need for protective hand wear. Electrical equipment marked with this symbol may not be disposed of in European public disposal systems. In conformity with European local and national regulations, European electrical equipment users must now return old or end-of-life equipment to the manufacturer for disposal at no charge to the user.

  • Page 10: Product Disposal

    2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment correctly, ABB Service will accept and dispose of returns for a fee.

  • Page 11: Returning Transmitters

    Use the original packaging or suitably secure packaging for returning the transmitter for repair or recalibration. Contact the local ABB office or sales representative for return authorization number and address. All transmitters returned for service or repair to ABB must be free from any hazardous materials (acids, alkali, solvents, etc.). 1.8.1 Transport Safety Information Observe the following information: ...

  • Page 12: Safety Conventions

    Other than the serviceable items listed in Section 11, page 84, none of the transmitter's components can be serviced by the user. Only personnel from ABB or its approved representative(s) is (are) authorized to attempt repairs to the system and only components formally approved by the manufacturer should be used.

  • Page 13: Use In Areas Requiring Ignition Protection

    Endura ACA592 Toroidal conductivity transmitter 2 Use in Areas Requiring Ignition Protection 2 Use in Areas Requiring Ignition Protection Special regulations must be observed in explosion-protection zones for the auxiliary power connection, signal inputs/outputs and ground connection. Caution.  All parts must be installed in accordance with manufacturer information and relevant standards and regulations.

  • Page 14: Hazardous Area Relevant Information

    Endura ACA592 Toroidal conductivity transmitter 2 Use in Areas Requiring Ignition Protection 2.5 Hazardous Area Relevant Information Note. The explosion-proof or ignition-proof designation is displayed on the agency certification label. 2.5.1 ACA592-XX.A1… (Intrinsic Safety) ATEX/IECEx approved for use in zone 0/20. Ex ia (Zone 0): LCIE 11 ATEX 3058 X IECEx LCI 11.0050X...

  • Page 15: Aca592-Xx.a2

    Housing design: II 3 D Ex tD A22 IP66 T135 ºC, –20 ºC T 60ºC Note. Both type n and dust ratings are combined when ACA592-XX.A3… is ordered. ABB statement of conformity in accordance with ATEX directive. OI/ACA592/TC–EN Rev. B...

  • Page 16: Aca592-Xx.f1 Or .C1 (Intrinsic Safety)

    Endura ACA592 Toroidal conductivity transmitter 2 Use in Areas Requiring Ignition Protection 2.5.4 ACA592-XX.F1 or .C1 (Intrinsic Safety) Note. See installation drawings P0908 – FM (page 87), or P0910 – CSA (page 89) for allowable sensors. Agency Area Classification Class I, Div. 1, Groups A, B, C, D Class II/III, Div.

  • Page 17: Aca592-Xx.f2 Or .C2 (Explosion-Proof)

    Endura ACA592 Toroidal conductivity transmitter 2 Use in Areas Requiring Ignition Protection 2.5.5 ACA592-XX.F2 or .C2 (Explosion-proof) Agency Area Classification XP, Class I, Div. 1, Groups A, B, C, D Class II/III, Div. 1, Group F, G; T4 Ta = 60 ºC Class I, Div.
  • Page 18 Endura ACA592 Toroidal conductivity transmitter 2 Use in Areas Requiring Ignition Protection Output Parameters Open-circuit voltage (maximum) = 11.8 V Short-circuit current (maximum) = 5 mA Maximum output power = 15 mW Allowed inductance (total) = 1 H Allowed capacitance (total) = 1.45 µF Table 2.9 Non-incendive Field Wiring –...

  • Page 19: Mechanical Installation

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3 Mechanical Installation 3.1 Hazardous Area Installation For hazardous area designation, the Ex installation is described on a separate 'HazLoc' label mounted on the transmitter body – see Section 3.4.5, page 23. For protection in Ex d / explosion-proof installations, turn the 2 security screws (located beneath the covers on front and rear of the housing body) until they prevent both covers from being rotated (unscrewed) therefore preventing removal of the covers.

  • Page 20: Installation Conditions

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3.3 Installation Conditions Ensure the following installation conditions are met: 1. Install the transmitter with consideration to ambient conditions. 2. Locate the transmitter in a position where the temperature and humidity specifications are not exceeded and ensure the transmitter is protected from direct sunlight, rain, snow and hail.

  • Page 21: Dimensions

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3.4 Dimensions 3.4.1 Transmitter-only Dimensions (Excluding Mounting Bracket) Dimensions in mm (in.) 46.5 (5.91) (1.83) 60.5 (2.38) (3.58) (4.15) 29.4 (1.16) 46.5 Transmitter (1.83) Label – 'HazLoc' Label – in. NPT or M20 see Fig.

  • Page 22: Wall-Mount Transmitter Dimensions

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3.4.2 Wall-mount Transmitter Dimensions Warning. Install the wall-mounting bracket on a sufficiently stable wall. Dimensions in mm (in) (6.85) (6.85) (8.32) (9.42) Fig. 3.4 Wall Installation Wall-mounting an ACA592 transmitter Referring to Fig. 3.4: 1.

  • Page 23: Pipe-Mount Transmitter Dimensions

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3.4.3 Pipe-mount Transmitter Dimensions Dimensions in mm (in.) (5.45) (7.00) (9.08) Fig. 3.5 Pipe Installation Pipe-mounting an ACA592 transmitter Referring to Fig. 3.5: 1. Select a suitable pipe (maximum 50 mm [2 in.]) as close as possible to the sensor. 2.

  • Page 24: Transmitter Label

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3.4.4 Transmitter Label ACA592-TCxXXxXXxXxXx ACA592-TC\1A\30 CA592/TC-EN Key: Model number Product documentation (manual) Permissible power supply Product serial number Manufacturing location Permissible ambient temperature operating range Transmitter communication type CE Mark (EC conformity) Fig.

  • Page 25: Hazloc' Labels

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3.4.5 'HazLoc' Labels ATEX (Zone 0, Zone 1, Zone 2) Label 0344 Fig. 3.7 Example of ATEX (Zone 0, Zone 1, Zone 2) 'HazLoc' Label CSA / FM (Classes I, II, III; Div. 1 Intrinsic Safety and Div. 2 Non-incendive) Label Fig.
  • Page 26 Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation CSA / FM (Classes I, II and III; Div. 1 explosion- and ignition-proof) Label ® Fig. 3.9 Example of CSA / FM (Classes I, II and III; Div. 1 explosion- and ignition-proof) 'HazLoc' Label OI/ACA592/TC–EN Rev.

  • Page 27: Aligning The Cartridge Lcd Display

    Endura ACA592 Toroidal conductivity transmitter 3 Mechanical Installation 3.4.6 Aligning the Cartridge LCD Display Warning. Isolate the transmitter from power supplies before aligning the cartridge LCD display. Because the transmitter's mounting bracket enables the transmitter housing to be positioned in 90 ° steps only between 0 and 360 °, it may be necessary to re-position the cartridge to ensure the cartridge LCD display is readable when mounted.

  • Page 28: Electrical Installation

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4 Electrical Installation Warning.  Observe all local instructions and regulations governing electrical installation. Ensure the power supply and / or bus connections are switched off before making connections.  Use a maximum of 12 SWG (10 AWG) wire for connection of this transmitter. ...
  • Page 29 Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 18.3 14.5 (0.72) (0.57) 36.1 38.6 (1.42) (1.52) 14.2 20.3 (0.56) (0.80) 43.2 55.4 (1.70) (2.18) Fig. 4.1 Cable Glands and Plugs Item Description in. NPT nylon cable gland in. NPT nylon conduit plug M20 nylon cable gland M20 nylon conduit plug in.

  • Page 30: Dc Power Supply Connections

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.2 DC Power Supply Connections Connection Label* (inside End Cap) Transmitter Type Key: *DC Power Supply Requirements: Non-Intrinsically safe transmitters: Positive + 12 to 42 V DC, 4 to 20 mA Negative – Intrinsically safe transmitters: Earth (Ground) 12 to 30 V DC, 4 to 20 mA...

  • Page 31: Sensor Connections

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.3 Sensor Connections Caution.  The connection terminals accept cables up to a maximum peripheral wire cross section of 2.5 mm (12 SWG [10 AWG]).  Do not use a rigid conductor material as this can result in wire breaks. ...

  • Page 32: Aca592 Toroidal Conductivity Transmitter - Sensor Connections

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.3.1 ACA592 Toroidal Conductivity Transmitter – Sensor Connections To connect the sensor: 1. Refer to Table 4.2 to identify the correct cable wires for the ACA592–TC toroidal conductivity transmitter. 2. Route the sensor wiring through one of the three threaded connections and use an appropriate gland in the transmitter housing (refer to Fig.

  • Page 33: Integral Sensor Cable Connection

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.4 Integral Sensor Cable Connection For installations where the sensor is close to the transmitter, use an integral c cable. This design is preferred for submersible installations as there is no connector that could be affected by moisture. For ease of sensor replacement, keep the cable length to a minimum.

  • Page 34: Power Supply Requirements

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.6 Power Supply Requirements Warning.  The connection terminals accept cables with a maximum peripheral wire cross-section of 2.5 mm 12 SWG (10 AWG).  Switch off the power supply before connecting the transmitter. Notes.

  • Page 35: Standard Application With Hart Functionality

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.6.2 Standard Application with HART Functionality Adding resistance R increases the minimum supply voltage:  U + 0.022A x (R Smin Mmin Where: – Minimum operating voltage of transmitter Mmin (refer to technical data for transmitter) –...

  • Page 36: Electrical Connection In Hazardous Area

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.6.3 Electrical Connection in Hazardous Area Special interconnections are required for use in hazardous areas depending on the safety requirements. Caution. Refer to Section 2, page 11 and Section 10, page 79 for explosion risk area requirements. Intrinsic safety The power supply SPS inputs must have corresponding input protection circuits available to eliminate spark hazards.

  • Page 37: Installation In Hazardous Areas

    Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation 4.6.4 Installation in Hazardous Areas ACA592–XX transmitters can be installed in a wide variety of industrial sectors. Systems that require ignition protection are divided into zones. As a result, different instruments are also required. Note.
  • Page 38 Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation Type n (Non-sparking) – ATEX/IECEx II 3 G Ex nA IIC; T4 60 ºC II 3 D Ex tD A22 IP66 T135 ºC, –20 ºCT Hazardous Area Hazardous Area Safety Area Transmitter Power Supply Sensor Fig.
  • Page 39 Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation Non-Incendive (using Div. 2 field wiring) – FM and CSA Note. Local regulations for the power supply must be observed and approved wiring methods for Div. 2 hazardous classified locations must be used. Class I, Div.
  • Page 40 Endura ACA592 Toroidal conductivity transmitter 4 Electrical Installation Explosion-proof, Dust-Ignition-proof – FM and CSA Note. Local regulations governing the installation of the power supply and the sensor must be observed. Do not open the cover when circuits are live. XP, Class I, Div. 1, Groups A, B, C, D Class I, Div.

  • Page 41: Start-Up And Operation

    Endura ACA592 Toroidal conductivity transmitter 5 Start-up and Operation 5 Start-up and Operation 5.1 Navigating Menus and Parameters The four keys below the display are used to navigate menus and to execute all system commands and selections. Menu Easy Setup Exit Select Fig.

  • Page 42: Security Levels And Password Access

    Endura ACA592 Toroidal conductivity transmitter 5 Start-up and Operation 5.2 Security Levels and Password Access At power-up, the Start-up Display and process display (Operator Page) screens are activated in sequence. Note.  Passwords at Standard / Advanced level are disabled by default. They can be enabled and disabled independently by end-users via the Service level.

  • Page 43: Security Permissions

    Endura ACA592 Toroidal conductivity transmitter 5 Start-up and Operation 5.2.1 Security Permissions Table 5.1 (below) provides an overview of the permissions enabled at each access level: Access Level Read / Write Read-only Read-only None All levels and sub-levels   Standard* Calibrate Easy Setup...

  • Page 44: Configuration Menus Overview

    Endura ACA592 Toroidal conductivity transmitter 5 Start-up and Operation 5.3 Configuration Menus Overview Note. Parameters displayed are dependent on the option selected at the Analyzer Type parameter. The following measurement-specific parameters are available:  Toroidal / Conductivity – see Section 7.2.1, page 50 ...
  • Page 45 Used to configure the transmitter's HART communication support. Select Exit Service Menu Service Note Service level parameters are reserved for ABB factory-trained personnel – contact the Company for support. Select Exit Table 5.2 Operating Menus Overview (Continued) OI/ACA592/TC–EN Rev. B...

  • Page 46: Configuration

    Configuration can be performed with any FDT network applications that are approved for use with the DTM (for example, ABB AssetVision Basic / Professional). The bus can be connected via FSK modem as well as HART + USB or HART Multiplexer.

  • Page 47: Configuration Dip Switch

    Endura ACA592 Toroidal conductivity transmitter 6 Configuration 6.2 Configuration DIP Switch Warning. Isolate the transmitter from power supplies before accessing / setting the DIP switch. A 6-pin DIP switch located behind the transmitter cartridge is used to enable / protect configuration settings (see Fig.

  • Page 48: Operator Pages And Menus

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7 Operator Pages and Menus 7.1 Process Display At power-up (if startup is successful) the startup screen is displayed momentarily after approximately 3 seconds. The display is then blank for the next 6 seconds (while the transmitter performs a self-check). Next the startup screen is displayed again, followed by the Operator Page.

  • Page 49: Operator

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.1.1 Operator Pages The Operator Pages are accessed from the Operator Menu by Operator Menu Diagnostics using the to scroll to the required page and pressing the key. Operator Page 1 Operator Page 2 Four Operator pages are available to monitor operation.
  • Page 50 Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus Display Example Title and Function Diagnostics Configuration –– S010.047 –– Diagnostic screen – used to display active diagnostic system data Temp Comp in (NAMUR icon, diagnostic code and diagnostic message). MANUAL mode Use the keys to scroll through all active diagnostics.
  • Page 51 Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus Display Example Title and Function Operator Page 4 ACA592XX X.XX Primary value (plus associated unit) on the first line, a temperature 77.0 °F value (plus associated unit) on the second line and the calculated XX.X current output value (and associated unit) on the third line.

  • Page 52: Parameter Maps

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.2 Parameter Maps 7.2.1 ACA592 Toroidal Conductivity Transmitter – Conductivity Parameter Map Refer to Section 7.3.2, page 53 Refer to Section 7.3.1, page 52 Refer to Section 7.3.3, page 55 Menu Menu Menu...

  • Page 53: Aca592 Toroidal Conductivity Transmitter - Concentration Parameter Map

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.2.2 ACA592 Toroidal Conductivity Transmitter – Concentration Parameter Map Refer to Section 7.3.2, page 53 Refer to Section 7.3.1, page 52 Refer to Section 7.3.3, page 55 Menu Menu Menu Calibrate Easy Setup Device Setup...

  • Page 54: Aca592 Toroidal Conductivity Transmitter Parameters

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3 ACA592 Toroidal Conductivity Transmitter Parameters 7.3.1 Easy Setup Users with Advanced level access have read and write Menu Easy Setup privileges to the parameters listed. Users with Standard and Read Only access have read-only privileges to parameters at Easy Setup level.

  • Page 55: Calibrate

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3.2 Calibrate Used to calibrate the sensor and transmitter. Menu Calibrate Select Exit Calibrate Level Parameter Description PV Zero Cal The process value's zero calibration value (reference procedure). PV Span Cal The process value's maximum calibration value (reference procedure).
  • Page 56 Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus Temperature Calibration Step Procedure Screen At the Temperature Cal parameter, wait for the message 'Continue When Stable' to be displayed then press the key to continue. Enter the new temperature using the keys to select the new value then press the key to continue display the...

  • Page 57: Device Setup

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3.3 Device Setup Used to set the sensor / sensor input, run temperature sensor Menu / sensor recognition and obtain transmitter information. Device Setup Note. Required level of access = Advanced. Exit Select Device Setup Level...
  • Page 58 Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus Device Setup Level Parameter Description Temp. Sensor Temperature sensor parameters. Temp. unit Sets the temperature unit (°C or °F) applied to all transmitter temperature parameters and values. Temp. Comp. Type Temperature compensation type.
  • Page 59 Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus Device Setup Level Parameter Description Device Info Device Type The type of transmitter, for example ACA592–TC (toroidal conductivity transmitter) – read-only. Device Serial No. The device-specific serial number – read-only. Software Version The transmitter's software version number –...

  • Page 60: Input/Output

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3.4 Input/Output Used to setup process value high / low ranges, damping and Menu alarm current settings. Input/Output Select Exit Input Output Level Parameter Description PV Rng Units Enables conductivity units selection for the purpose of editing the PV range values (PV Lo / Hi Rng Val).

  • Page 61: Display

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3.5 Display Used to configure and format the information displayed, Menu including: language, data displayed on Operator Pages 3 and Display 4 and screen contrast. Select Exit Display Level Parameter Description Conductivity units Selects the conductivity unit displayed on HMI only (not displayed on the transmitter):...

  • Page 62: Diagnostics

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3.6 Diagnostics Used to perform a loop test (output verification) and indicate Menu the diagnostic status (actual / simulated). Diagnostics Select Exit Diagnostics Level Parameter Description Loop Test The current output of the transmitter can be adjusted between 3.8 and 21.5 mA. This feature is useful to verify that the transmitter output matches the current in the control room.

  • Page 63: Communication

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3.7 Communication Used to configure HART communication parameters – see Menu Section 9, page 72. Communication Select Exit Communication Level Parameter Description Poll Addr The Poll Addr. (poll address) is used by a HART communication master to communicate with a HART device.

  • Page 64: Service

    Endura ACA592 Toroidal conductivity transmitter 7 Operator Pages and Menus 7.3.8 Service Service level parameters are read-only and reserved for ABB Menu factory-trained personnel. Service Exit Select Service Level Parameter Description Standard access Enables / disables password protection to the Standard Access level.

  • Page 65: Troubleshooting And Diagnostics

    Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics 8 Troubleshooting and Diagnostics During operation, the transmitter performs continuous diagnostic checks on hardware, software and sensor functions. If a non-conformance condition is detected the an alert is displayed in the lower portion of the Operator screen.

  • Page 66: Diagnostic Messages

    Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics 8.1 Diagnostic Messages Diagnostic messages are related to 5 conditions: 1. Process diagnostics – the process setup or sensor connected to the ACA592–XX transmitter. 2. Sensor diagnostics – the sensor, its connections or calibration. 3.
  • Page 67 Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics Diagnostic Message Possible Cause(s) Corrective Action [Sub-error Message] [Related Condition] F088.016 Data exchange with sensor Power cycle the device and check if the problem is electronics board has failed. corrected. Sensor electronics failure or wrong sensor board If the error persists, replace electronics.
  • Page 68 Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics Diagnostic Message Possible Cause(s) Corrective Action [Sub-error Message] [Related Condition] F116.023 Electronic memory corrupted. Replace electronics. Memory Failure [ELECTRONICS] Contact factory. M023.036 Sensor electronics related Check sensor wiring. malfunction. Sensor electronics If problem persists, contact factory.
  • Page 69 Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics Diagnostic Message Possible Cause(s) Corrective Action [Sub-error Message] [Related Condition] S010.039 The device is in Manual TC mode If a temperature sensor is connected, activate a and not measuring process Run TC Recognition. If recognition fails, check the Temp comp in temperature.

  • Page 70: Diagnosis Screens

    Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics 8.2 Diagnosis Screens Diagnosis screens can be viewed using the DTM or the EDD graphical user interface (they cannot be viewed on the transmitter's display). 8.2.1 ACA592 Toroidal Conductivity Transmitter – Diagnosis Overview Screen An overview of active / inactive diagnostic conditions can be viewed on the diagnosis Overview screen –...

  • Page 71: Aca592 Toroidal Conductivity Transmitter - Diagnosis Masking

    Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics 8.2.2 ACA592 Toroidal Conductivity Transmitter – Diagnosis Masking Certain non-critical diagnoses can be masked using the DTM or the EDD. This feature is not accessible via the transmitter's display and a masked diagnosis is not reported when it occurs. The list of maskable diagnoses is available on the DTM and EDD graphical user interface only.

  • Page 72: Aca592 Toroidal Conductivity Transmitter - Diagnosis Simulation

    Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics 8.2.3 ACA592 Toroidal Conductivity Transmitter – Diagnosis Simulation All diagnosis conditions except Loop test (see page 64) can be simulated individually using the DTM or EDD. To simulate a diagnosis, turn diagnosis simulation ON, select a diagnosis and send it to the transmitter. In Simulated Diagnosis mode, all active diagnoses are suppressed and only the simulated diagnosis is reported.
  • Page 73 Endura ACA592 Toroidal conductivity transmitter 8 Troubleshooting and Diagnostics The diagnosis Simulation screen is shown in Fig. 8.4. Fig. 8.4 ACA592 Toroidal Conductivity Transmitter – Diagnosis Simulation Screen OI/ACA592/TC–EN Rev. B...

  • Page 74: Hart Communication

    Endura ACA592 Toroidal conductivity transmitter 9 HART Communication 9 HART Communication For ease of identification, each HART device features a configurable 8-character HART tag. In addition to the HART tag, each device has a HART address (set to the default value 0). At this address the device operates in HART standard communication mode (point-to-point operation).

  • Page 75: Hart Configuration Maps

    Endura ACA592 Toroidal conductivity transmitter 9 HART Communication 9.2 HART Configuration Maps Manufacturer Device Type Device ID Device Serial No. Device Revision HART Revision Poll Address Write protect Hardware revision Installation Date Software revision HART Tag Device Final Assembly Number Additional Device Revision Identify Descriptor...
  • Page 76 Endura ACA592 Toroidal conductivity transmitter 9 HART Communication ... Continued from Fig. 9.1, page 73 Primary Value Temperature (SV) Operate Process Values Uncomp. Conductivity (TV) Comp. Conductivity (QV) PV Loop current PV Zero Cal Start PV Zero Cal PV Span Cal Start PV Span Cal PV Slope Temperature Cal...

  • Page 77: Hart Universal Commands

    Endura ACA592 Toroidal conductivity transmitter 9 HART Communication 9.3 HART Universal Commands Command Description Details Expanded device type code. Manufacturer identification code. Manufacturer device type code. Number of preambles. Read Transmitter Unique Revision level of HART Universal Command set implemented. Identifier Revision level of device-specific command set implemented.
  • Page 78 Endura ACA592 Toroidal conductivity transmitter 9 HART Communication Command Description Details When set to 0 Current Output is active and provides an analog output proportional to the Primary Value. Write Polling Address HART operates in point-to-point mode. When set between 1 to 15, Current Output is fixed at 4 mA and HART operates in multi-drop mode.

  • Page 79: Hart Common Practice Commands

    Endura ACA592 Toroidal conductivity transmitter 9 HART Communication 9.4 HART Common Practice Commands Command Description Details Write Damping Enables the user to alter the PV damping value in seconds Enables the low and high range values to be set for the Write the PV Range range.
  • Page 80 Endura ACA592 Toroidal conductivity transmitter 9 HART Communication Command Description Details The status of the device, determined from results of the continuous self-diagnostics, is reported every time communications with the device are established. Read Device Status If the device indicates there is additional status information, it can be obtained via this command.

  • Page 81: Specification

    Endura ACA592 Toroidal conductivity transmitter 10 Specification 10 Specification Input Sensor Types ACA592–TC ABB toroidal sensors Measurement Range and Resolution ACA592–TC (toroidal conductivity transmitter): Sensor Measurement Range Resolution / Accuracy / Linearity / Stability ABB toroidal 0 to 2000 mS/cm 1.0 µS/cm...
  • Page 82 Endura ACA592 Toroidal conductivity transmitter 10 Specification Output Signal Configurable 4 to 20 mA (standard with HART) User-programmable linear and non-linear across the entire range Dynamic range 3.9 to 20.75 mA (3.8 mA = low alarm level, 21.5 mA = high alarm level) Minimum Span Sensor Type ACA592–TC...
  • Page 83 Endura ACA592 Toroidal conductivity transmitter 10 Specification General Information Display Update Speed < 250 milliseconds Environmental (Temperature) Operating: –20 to 60 °C (–4 to 140 °F) Storage: –40 to 80 °C (–40 to 176 °F) Humidity < 95 % RH non-condensing Enclosure Protection Aluminum, die cast, chromized inside / outside, 70 µm epoxy powdercoat (aluminum, magnesium content <...
  • Page 84 Endura ACA592 Toroidal conductivity transmitter 10 Specification Equipment Markings Intrinsic Safety – FM and CSA Class I, Div. 1, Groups A, B, C, D Class II/III, Div. 1, Group E, F, G; T4 Ta = 60 ºC Class I, Div. 1, Groups A, B, C, D Class II, Div.
  • Page 85 Endura ACA592 Toroidal conductivity transmitter 10 Specification Agency Enclosure Ratings IP66 and IP67 NEMA 4X Approvals CE Mark The ACA592–TC including type B LCD display / configuration software meets all requirements for the CE mark in accordance with the applicable directives 2004/108/EC (EMC), 2006/95/EC (LVD) and 94/9/EC (ATEX). DS/ACA592-EN OI/ACA592/TC–EN Rev.

  • Page 86: Spares And Accessories

    Endura ACA592 Toroidal conductivity transmitter 11 Spares and Accessories 11 Spares and Accessories Part Number Description Item 4TB9515-0281 LCD display 4TB9515-0282 Window cover 4TB9515-0283 Wall / pipe mounting kit in. NPT nylon cable gland 4TB9515-0285 (I.S./Non-Incendive) in. NPT nylon conduit plug 4TB9515-0286 (I.S./Non-Incendive) M20 nylon cable gland...
  • Page 87 Endura ACA592 Toroidal conductivity transmitter 11 Spares and Accessories Part Number Description Item in. NPT 316 stainless steel Ex d 4TB9515-0290 (Explosion-proof) conduit plug M20 316 stainless steel Ex d 4TB9515-0291 (Explosion-proof) cable gland M20 316 stainless steel Ex d 4TB9515-0292 (Explosion-proof) conduit plug Rear blind cover, plus 3 terminal block...

  • Page 88: Appendix A Permits And Certification

    – EMC directive 2004/108/EC, Low Voltage directive 2006/95/EC, CE mark ATEX directive 94/9/EC  For ignition-protection applications: – Conforms with hazardous area directive 94/9/EC By placing the CE mark on its devices, ABB declares its conformance with these directives. Table A.1 Permits and Certification OI/ACA592/TC–EN Rev. B...

  • Page 89: Appendix B Installation Drawings

    Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings Appendix B Installation Drawings B.1 Drawing P0908 Fig. B.1 Installation Drawing P0908 OI/ACA592/TC–EN Rev. B...

  • Page 90: Drawing P0909

    Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings B.2 Drawing P0909 Fig. B.2 Installation Drawing P0909 OI/ACA592/TC–EN Rev. B...

  • Page 91: Drawing P0910

    Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings B.3 Drawing P0910 Fig. B.3 Installation Drawing P0910 OI/ACA592/TC–EN Rev. B...

  • Page 92: Drawing P0911

    Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings B.4 Drawing P0911 Fig. B.4 Installation Drawing P0911 OI/ACA592/TC–EN Rev. B...
  • Page 93 Acknowledgements • HART is a registered trademark of the HART Communication Foundation. • Siemens is a copyright of Siemens AG. Sales Service Software...
  • Page 94 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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