Weco Cruiser Power Pulse Instruction Manual
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Weco Cruiser Power Pulse Instruction Manual

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Translation of original instructions
Cruiser
Power Pulse
Instruction manual
Cod. 006.0001.1680
09/06/2020 V.2.10
322T
402T
502T
ENG

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Summary of Contents for Weco Cruiser Power Pulse

  • Page 1 Cod. 006.0001.1680 09/06/2020 V.2.10 Cruiser 322T Power Pulse 402T 502T Instruction manual Translation of original instructions...
  • Page 2 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D...

  • Page 3: Table Of Contents

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D INDEX INTRODUCTION ............................4 INTRODUCTION ............................5 INSTALLATION ............................6 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK ..............6 FRONT PANEL ............................. 6 REAR PANEL ...............................

  • Page 4: Introduction

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D INTRODUCTION IMPORTANT! This handbook must be consigned to the user prior to installation and commissioning of the unit. Read the "General prescriptions for use" handbook supplied separately from this handbook before installing and commissioning the unit.

  • Page 5: Introduction

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 1.1 INTRODUCTION This professional and rugged welding power source for DC MMA and TIG welding with exceptional arc characteristics is designed to operate in harsh environmental conditions in the fields of professional maintenance, shipyards and offshore, building construction and heavy fabrication. The ARC AIR function allows perfect de-seaming with carbon electrodes of up to 10mm in diameter. Up to 6 mm diameter electrode welding is possible in MMA. In MMA welding the Hot Start and Arc Force functions are adjustable and they allow improved arc strik- ing, a flatter bead and more uniform weld. The Anti Sticking function makes it possible to detach the electrode rapidly from the workpiece in the event of accidental sticking.

  • Page 6: Installation

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D INSTALLATION DANGER! Lifting and positioning Read the warnings highlighted by the following symbols in the “General prescriptions for use”. 2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK The mains power supply features to which the equipment should be connected are given in chapter “12 TECHNICAL DATA”...

  • Page 7: Rear Panel

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 2.3 REAR PANEL ○ Auxiliary power supply transformer safety fuse [Item 1]. • Type: Delayed acting (T) • Amperage: 2 A (3.15 A for 322T) • Voltage: 500 V a.c. ○...

  • Page 8: Preparing For Mma Welding

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D • Number and cross section of wires: 4 x 6 mm (4 mm on 322T) • Power plug type: not supplied ○ Socket for connecting the power cable between the power source and the remote control device [Item 9]. ○ (Only Power Pulse 322/402/502T) Connector for connection to the programmer [Item 10]. Pro- gramming connector for the “pulsed” circuit board. You can update the software of the equipment using the programming kit. 2.4 PREPARING FOR MMA WELDING 1. Set the welding power source ON/OFF switch to “O” (unit switched off). 2. Plug the power cable plug into a mains socket outlet.

  • Page 9: Preparing For Tig Welding

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 2.5 PREPARING FOR TIG WELDING NOTE: For the cooler to power source assembly procedure refer to the cooler instruction man- ual. 1. Set the welding power source ON/OFF switch to “O” (unit de-energized). 2. Plug the power cable plug into a mains socket outlet.

  • Page 10: User Interface

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D USER INTERFACE Cruiser 322T - Power Pulse 322T L4 L5 L12 L13L14 L20 L21 Cruiser 402-502T - Power Pulse 402-502T L4 L5 L12 L13L14 L20 L21 CODE...
  • Page 11 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D CODE SYMBOL DESCRIPTION Illumination shows that the following function has been activated: HIGH FREQUENCY ARC STRIKE (HF) Illumination shows that the following function has been activated: VRD (reduced output volt- age). The no-load voltage between the welding sockets is switched from U0 to Ur (see technical data).
  • Page 12 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D CODE SYMBOL DESCRIPTION When this LED illuminates the following parameter can be set: BASE TIME(s) When this LED illuminates the following parameter can be set: SLOPE DOWN (s) When this LED illuminates the following parameter can be set: /STARTING CURRENT (%/A) When this LED illuminates the following parameter can be set: POST-GAS (s) REMOT E Illuminates to signal activation of a connected remote control unit, if available. This LED indicates that the current reference setting is imposed by the remote controller. Illumination shows that the following function has been activated: 4 stroke B-level procedure + high frequency arc strike (HF).

  • Page 13: Unit Power-Up

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D CODE SYMBOL DESCRIPTION Press and release: the button opens the JOBs upload menu. Hold down for 3 seconds: the button opens the JOBs save and delete menu. Press and release: the button enables the device to receive the welding current control signal from a remote controller. Hold down for 3 seconds: the button activates a connected remote controller, if available, which is then used to manage all functions of the welding power source from a distance. TIG DC / TIG AC mode: This button selects the torch trigger procedure. MMA mode: Press the button to show the selected electrode type for MMA welding.

  • Page 14: Reset (Load Factory Settings)

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D RESET (LOAD FACTORY SETTINGS) L4 L5 L12 L13L14 SETTING L20 L21 ACTIVATION/ EXIT ACTIVATION SELECTION The reset procedure involves complete restoration of the default values, parameters and memory set- tings set in the factory. The reset procedure is useful in the following cases: - Too many changes made to the welding parameters so user finds it difficult to restore defaults.

  • Page 15: Set-Up (Initial Set-Up Of The Welding Power Source)

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D ○ Exit with confirmation - Press the S3 button. - Wait for the memory clear procedure to terminate. This action will automatically close the menu. ○ Exit without confirmation - Press any button (except S3). - This action will automatically close the menu.
  • Page 16 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D Tab. 1 - Setup settings ACRONYM SETTING DEFAULT COOLER ACTIVATION St.C. STARTING CURRENT F.Cu. FINAL CURRENT HF.C. HF CURRENT 20 A 250 A HF.t.
  • Page 17 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - St.C. [STARTING CURRENT] ○ The value of this parameter can be set as a percentage of the welding current or as an absolute value expressed in Amperes. F.C. [FINAL CURRENT] ○ The value of this parameter can be set as a percentage of the welding current or as an absolute value expressed in Amperes. - HF.C. [HF CURRENT] ○ This parameter establishes the current value during HF discharge. The value of this parameter can be set as an absolute value or in SYN. ○ With SYN setting the HF current value is calculated automatically on the basis of the pre-set weld- ing current value.

  • Page 18: Alarm Management

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D ○ The parameter selects the type of pedal used: • RC02 standard pedal type • RC09 special pedal type. This type of pedal recognises the pressure applied to the foot pedal or the torch button, switching automatically from internal adjustment to external control using the pedal.
  • Page 19 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D MESSAGE MEANING EVENT CHECKS All functions disabled. Exceptions: • Cooling fan. The alarm message persists on • Check that the connection to the display until the first operation the cooler is correct.
  • Page 20 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D MESSAGE MEANING EVENT CHECKS Mode alarm It indicates that the combination All functions disabled. with mode selection pins does not Exceptions: • Make sure that the selected E.

  • Page 21: Mma Welding

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D MMA WELDING 8.1 TIG WELDING/GOUGING - FIRST LEVEL MENU L4 L5 L12 L13L14 70.0 SETTING L20 L21 SELECTION ACTIVATION ○ Press the S6 button to activate the MMA or GOUGING mode.

  • Page 22: Mma /Gouging Welding -Second Level Menu

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - WELDING CURRENT ○ This parameter regulates the primary welding current value. - MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ The maximum output current value that can be achieved with foot pedal controller external refer- ence. - HOT-START ○ This parameter aids electrode melting at the time of arc striking. It is set as a percentage referred to the value of the following parameter: WELDING CURRENT. The value is limited to 250A max. - Consequences of a higher value: •...

  • Page 23: Menu

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D ○ Hold down the S2 button for 3 seconds to access the 2nd level menu. Menu - The acronym relative to the setting to be edited appears on the following displays: D1. - The value relative to the selected setting appears on the following displays: D2. ○ Press the S2 button to scroll the list of settings to edit. Menu ○...

  • Page 24: Mma Welding - Special Functions

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 8.3 MMA WELDING - SPECIAL FUNCTIONS L4 L5 L12 L13L14 d.Ar SETTING L20 L21 ACTIVATION ○ Press the S1 button to activate the special function. - The acronym relative to the setting to be edited appears on the following displays: D1. - The value relative to the selected setting appears on the following displays: D2.

  • Page 25: Tig Welding

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D TIG WELDING 9.1 TIG WELDING - FIRST LEVEL MENU L4 L5 L12 L13L14 11.3 SETTING L20 L21 SELECTION ACTIVATION ○ Press the S6 button to activate the TIG mode.
  • Page 26 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D Tab. 6 - Parameters of the 1st level menu: TIG DC, CONTINUOUS and TIG AC mode: ACRONYM SETTING DEFAULT MAX USEFUL ADVICE Pr.G.
  • Page 27 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D For a better understanding of the parameter functions described in the table, refer to the following diagram. (I1) WELDING CURRENT (I2) BASE CURRENT (I3) FINAL CURRENT (I4) STARTING CURRENT (t1) UP SLOPE TIME...
  • Page 28 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - SECOND CURRENT B-LEVEL ○ With a rapid press and release (less than 0.5 seconds) of the torch trigger during welding, the out- put current value switches to the value set by means of the “B-level second current” parameter. ○ This function makes it possible to avoid interrupting the welding process when the geometry of the workpiece changes; alternatively, the welding current can be reduced to decrease heating of the part if it becomes too hot during execution of the welding process. ○ In DC TIG welding, the parameter is useful when welding different gauge workpieces during the same pass; when moving between different gauges the output current can be changed simply by pressing the torch trigger. - BASE CURRENT ○ Pulsed wave minimum current. - Consequences of a higher value: •...
  • Page 29 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D ○ The value of this parameter can be set as a percentage of the welding current or as an absolute value expressed in Amperes. ○ The parameter is displayed but it is not used during the welding process when the following set- ting is present: MULTI TACK = ON ○ By keeping the torch trigger pressed during the 3rd time, the crater filler current is maintained thereby ensuring optimal crater filling, until the post gas time is started by releasing the torch trig- ger (4th time). - POST GAS TIME ○ Time of post gas delivery when the welding arc is extinguished. - Consequences of a higher value: •...

  • Page 30: Tig Welding - Second Level Menu

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 9.2 TIG WELDING - SECOND LEVEL MENU L4 L5 L12 L13L14 SETTING L20 L21 3 sec ACTIVATION/ SELECTION ○ Hold down the S2 button for 3 seconds to access the 2nd level menu. Menu - The acronym relative to the setting to be edited appears on the following displays: D1.
  • Page 31 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - SPOT TIG TIME ○ Only available with 2 STROKE SPOT When the torch trigger is pressed the welding arc persists for the time set in the parameter. Press the torch trigger again to resume the welding process. ○ The result of this is a very precise, non-oxidized welding spot without any plastic deformation of the sheet. - PAUSE TIME ○ Available only with 2 Stroke SPOT and arc strike with HF activated. It causes a pre-set pause time between two spot-welding times. Press the torch trigger to obtain the welding arc for the time set with the parameter SPOT-WELDING TIME. The arc then remains extinguished for the time set by PAUSE TIME and then starts again. This process continues until the torch trigger is released. When the parameter is set to OFF, the operating mode of the Q-SPOT is standard.

  • Page 32: Tig Dc Welding - Special Functions Menu

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D Lift the torch to strike the arc. - MINIMUM PEDAL CURRENT ○ Minimum output current value with foot pedal controller external reference. The current is set as a percentage with respect to the "maximum foot pedal current" parameter. 9.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU L4 L5 L12 L13L14 q.St SETTING L20 L21 ACTIVATION ○...
  • Page 33 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - Q-START ○ This parameter allows the unit to start in synergic pulsed TIG mode for the pre-set time interval, before switching automatically to the welding procedure selected on the interface panel. The pa- rameter creates the weld pool more quickly than a standard starting time of the material because it creates a movement of the two flaps up to speed up the join. ○ This parameter is useful when spot welding thin gauge sheet. Tab. 12 - Recommended Q-START parameters CORNER/BUTT JOINT Sheet thickness (mm) Current (A) Q start value (seconds) 1.0mm 35A - 50A...
  • Page 34 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D Volts Ampere Tab. 13 - Recommended DYNAMIC ARC parameters ANY TYPE OF JOINT Sheet thickness (mm) Current (A) DnyArc Value (Amperes) 1.0 mm 35A - 50A 5 - 10 2.0 mm...

  • Page 35: Torch Trigger Procedure

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 1.5 mm 90A - 110A 1.0 - 1.5 110A - 130A 1.0 - 1.5 2.0 mm 130A - 150A 1.5 - 2.0 150A - 160A 1.0 - 1.5 2.5 mm...
  • Page 36 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D ○ Press the S5 button to select the desired PULSED TORCH mode. L 32 2 STROKE L 33 4 STROKE L 34 4 STROKE BI-LEVEL L 35 2 STROKE SPOT (Q-SPOT)
  • Page 37 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - 2 STROKE LIFT: ○ Touch the workpiece with the torch electrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowly lift the torch to strike the arc. ○ The welding current reaches the pre-set value, by way of an up slope time, if programmed. ○ Release (2T) the trigger to start the weld completion procedure. ○ The current reaches the end current value in the time set in the down slope time parameter. ○ The arc is extinguished. ○ Gas delivery continues for the time set in the post gas parameter. 1St TIME 2nd TIME WELDING CURRENT...
  • Page 38 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - 2 STROKE + HF ○ Bring the torch up to the work until the electrode tip is approximately 2 or 3 mm away. ○ Press (1T) and keep the torch trigger pressed. ○ The arc strikes without contact with the workpiece and the voltage discharges (HF) cease auto- matically. ○ The welding current reaches the pre-set value, by way of an up slope time, if programmed. ○ Release (2T) the trigger to start the weld completion procedure. ○ The current reaches the end current value in the time set in the down slope time parameter. ○ The arc is extinguished. ○ Gas delivery continues for the time set in the post gas parameter. 1St TIME 2nd TIME WELDING...
  • Page 39 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - 4 STROKE LIFT: ○ Touch the workpiece with the torch electrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowly lift the torch to strike the arc. ○ The arc strikes, the welding current assumes the pilot current value. (if activated from the SET UP menu.) ○ Release (2T) the torch trigger. ○ The welding current reaches the pre-set value, by way of an up slope time, if programmed. ○...
  • Page 40 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - 4 STROKE + HF ○ Bring the torch up to the work until the electrode tip is approximately 2 or 3 mm away. ○ Press (1T) and keep the torch trigger pressed. ○ The arc strikes without contact with the part and the voltage discharges (HF) cease automatically, the welding current will assume the pilot current value. (if activated from the SET UP menu.) ○ Release (2T) the torch trigger. ○ The welding current reaches the pre-set value, by way of an up slope time, if programmed. ○ Press (3T) the trigger and keep it pressed to start the weld completion procedure. ○...
  • Page 41 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 4 STROKE B-LEVEL LIFT: ○ Touch the workpiece with the torch electrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowly lift the torch to strike the arc. ○ The arc strikes, the welding current assumes the pilot current value. (if activated from the SET UP menu.) ○ Release (2T) the torch trigger. ○ The welding current reaches the pre-set value, by way of an up slope time, if programmed. ○ Press and immediately release the torch trigger to switch to the second welding current. ○...
  • Page 42 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - 4 STROKE B-LEVEL: ○ Bring the torch up to the work until the electrode tip is approximately 2 or 3 mm away. ○ Press (1T) and keep the torch trigger pressed. ○ The arc strikes without contact with the part and the voltage discharges (HF) cease automatical- ly, the welding current will assume the pilot current value. (if activated from the SET UP menu.) ○ Release (2T) the torch trigger. ○ The arc strikes without contact with the workpiece and the voltage discharges (HF) cease automatically.

  • Page 43: Stroke Spot - Q-Spot Function

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 10.1 2 STROKE SPOT - Q-SPOT FUNCTION L4 L5 L12 L13L14 SP.t 0.01 SETTING L20 L21 3 sec ACTIVATION/ ACTIVATION SELECTION ○ Press the S5 button to select the PULSED TORCH 2 STROKE SPOT mode.
  • Page 44 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D ○ This function is ideally suited to the welding of thinner gauges, head to head position and the pipes. Place the torch with the electrode on the precise point to be fixed. • Press the torch trigger and then lift. • After lifting the torch, a precise trigger will follow. ○...
  • Page 45 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D - 2 STROKE SPOT HF: ○ Bring the torch up to the work until the electrode tip is approximately 2 or 3 mm away. ○ Press (1T) the torch trigger. ○ The arc strikes without contact with the workpiece and the voltage discharges (HF) cease auto- matically. ○ Release (2T) the torch trigger. ○...
  • Page 46 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 1. Position the torch 2. Press the torch Lift torch 4. The arc ignites for 5. The result of this with the electrode on trigger and keep it slightly.
  • Page 47 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D Tab. 18 - Table showing enabled Welding Parameters MODE AI R → MENU PROCEDURE SPOT SPOT SPOT ↓ → PARAMETER ↓ WELDING 1°...

  • Page 48: Jobs Management

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 11 JOBS MANAGEMENT Personalised welding settings, or JOBs, can be saved in memory locations and subsequently uploaded. Up to 50 JOBS can be saved (j01-j50). JOBs can be managed only when the unit is not in welding mode. The SETUP menu settings cannot be saved by means of the JOBs. When a JOB is loaded and an UP/DOWN torch is installed, press the torch triggers to select the saved JOBS. If there are no JOBS loaded, the UP/DOWN buttons on the torch serve to adjust the welding current. 11.1 SAVING A JOB L12 L13L14 L4 L5 SELECTION L20 L21 3 sec ACTIVATION CONFIRM BACKUP ○...

  • Page 49: Deleting A Job

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 11.2 DELETING A JOB L12 L13L14 L4 L5 SELECTION L20 L21 3 sec ACTIVATION/ CONFIRM CANCEL ○ Hold down the S3 button for 3 seconds to gain access to the JOB save/delete menu. - SA. Job : The message appears on the following displays: D1-D2. ○...

  • Page 50: Loading A Job

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 11.3 LOADING A JOB L4 L5 L12 L13L14 J.01 SELECTION L20 L21 ACTIVATION CONFIRM ○ Press the S3 button to activate the LOAD JOB menu. - LO. JXX : Only when the jobs have been uploaded, the message is shown on the following displays: D1-D2.

  • Page 51: Selecting Jobs Using The Torch Buttons

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 11.4 SELECTING JOBS USING THE TORCH BUTTONS When an UP/DOWN torch is installed you can select the JOBs in a JOB sequence using the buttons on the welding torch. To create the JOBs sequence, leave a free memory slot before and after the group of JOBs to be included in the sequence.

  • Page 52: Cruiser 322T - Power Pulse 322T

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 12.1 CRUISER 322T – POWER PULSE 322T Supply voltage 3 x 400 Va.c. ± 15 % / 50-60 Hz Mains protection 25 A 500 V Delayed This equipment complies with IEC 61000-3-12 provided that the maximum permis- sible system impedance is less than or equal to 27 mΩ at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user Zmax of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with maximum permis- sible system impedance less than or equal to 27 mΩ.

  • Page 53: Cruiser 402T - Power Pulse 402T

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 12.2 CRUISER 402T – POWER PULSE 402T Supply voltage 3 x 400 Va.c. ± 15 % / 50-60 Hz Mains protection 32 A 500 V Delayed This equipment complies with IEC 61000-3-12 provided that the maximum permis- sible system impedance is less than or equal to 27 mΩ at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user Zmax of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with maximum permis- sible system impedance less than or equal to 27 mΩ.

  • Page 54: Cruiser 502T - Power Pulse 502T

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 12.3 CRUISER 502T – POWER PULSE 502T Supply voltage 3 x 400 Va.c. ± 15 % / 50-60 Hz Mains protection 40 A 500 V Delayed This equipment complies with IEC 61000-3-12 provided that the maximum permis- sible system impedance is less than or equal to 49 mΩ at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user Zmax of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with maximum permis- sible system impedance less than or equal to 49 mΩ.

  • Page 55: Electrical Diagram

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 13 ELECTRICAL DIAGRAM 13.1 CRUISER 322T - POWER PULSE 322T 022.0002.0255 022.0002.0190 022.0002.0227 022.0002.0223 050.XXXX.0044 BLACK 050.XXXX.0057 BLACK BLACK H.F. 022.0002.0218 MAINS SWITCH BROWN BROWN BROWN...
  • Page 56 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 050.XXXX.0044 H.F. 022.0002.0218 HALL 1 2 3 4 050.XXXX.0036 JP4-FLAT 7 8 9 JP1-FLAT 10VIE VOUT 050.XXXX.0112 GND_ISO N.C. +24V_ISO 050.XXXX.0027 OK-FAN SIGNAL-4 EXT-REF -15V...
  • Page 57 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 022.0002.0255 022.0002.0190 022.0002.0227 022.0002.0223 BLACK 050.XXXX.0057 BLACK BLACK MAINS SWITCH BROWN BROWN BROWN BLACK BLACK 050.XXXX.0147 BLACK 050.XXXX.0036 YELLOW-GREEN YELLOW-GREEN 050.XXXX.0068 022.0002.0156 022.0002.0312 022.0002.0073 JP14...
  • Page 58 JP4-FLAT 7 8 9 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D JP1-FLAT 10VIE VOUT 050.XXXX.0112 GND_ISO N.C. +24V_ISO 050.XXXX.0027 OK-FAN SIGNAL-4 EXT-REF -15V RIC-PED +15V PULS-TORCIA COM HF PULS-DOWN 050.XXXX.0139 PULS-UP SIGNAL-3...
  • Page 59 Cruiser 322/402/502T Cod. 006.0001.1680 022.0002.0312 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH 022.0002.0073 WELD TH E W O R L D JP14 18VAC-2 18VAC-1 33VAC-2 18VAC-1 33VAC-1 33VAC-2 0VAC 24VAC-2 24VAC-1 33VAC-1 24VAC-2 F1 6X32 230VAC 230VAC-2 18VAC-2 2A 500V @ 24VAC-1 24VAC-3 24VAC-3...
  • Page 60 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D...

  • Page 61: Cruiser 402/502T - Power Pulse 402/502T

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 13.2 CRUISER 402/502T - POWER PULSE 402/502T...
  • Page 62 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D...
  • Page 63 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D...
  • Page 64 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D...
  • Page 65 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D...

  • Page 66: Remote 1" Connector

    Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 13.3 “REMOTE 1” CONNECTOR Cod.021.0004.1509 13.4 “IR” CONNECTOR Cod.021.0004.1001 13.5 TORCH CONNECTOR (front panel) INTERNAL VIEW cod. 021.0004.3360 Torch Up/Down Torch GN D GN D P.

  • Page 67: Spare Parts

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 14 SPARE PARTS 14.1 CRUISER 322T - POWER PULSE 322T...
  • Page 68 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D N° CODE DESCRIPTION N° CODE DESCRIPTION 014.0002.0010 KNOB WITH CAP 43 016.0010.0001 BOARDS SUPPORT GUIDE 013.0023.0451 FRONT PANEL LABEL 44 050.0001.0140 BUS BOARD 050.5138.0000 COMPLETE LOGIC FRONT PANEL 45 050.0001.0112...

  • Page 69: Cruiser 402/502T - Power Pulse 402/502T

    Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D 14.2 CRUISER 402/502T - POWER PULSE 402/502T...
  • Page 70 Cod. 006.0001.1680 Cruiser 322/402/502T 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D N° CODE DESCRIPTION N° CODE DESCRIPTION 014.0002.0010 KNOB WITH CAP 41 050.0002.0054 COMPLETE POWER BOARD 13.0011.0901 FRONT PANEL LABEL (402T) 42 021.0004.2994 17 PIN CONNECTOR CAP 013.0011.1001 FRONT PANEL LABEL (502T)
  • Page 71 Cruiser 322/402/502T Cod. 006.0001.1680 09/06/2020 V.2.10 Power Pulse 322/402/502T ENGLISH WELD TH E W O R L D N° CODE DESCRIPTION 82 040.0007.1200 FUSE N° CODE DESCRIPTION TORCH CONNECTORS COMPLE- 021.0000.0001 TE KIT SLEEVE HOSE ADAPTER FOR 016.5001.0822 RUBBER HOSE 016.0007.0001 HOSE CLAMP Ø=11-13 016.0007.0709...
  • Page 72 Cod. 006.0001.1680 09/06/2020 V.2.10 www.weco.it...

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