Weco Cruiser 402 T Instruction Manual
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Weco Cruiser 402 T Instruction Manual

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Cod.006.0001.1680
24/04/2014 v2.0
ENGLISH
WECO srl
Via S. Antonio, 22 - BELVEDERE
36050 TEZZE SUL BRENTA (VICENZA) ITALY
Tel.+39 0424 561943 - Fax +39 0424 561944
www.weco.it - E-mail info@weco.it
Cruiser 402 T - Cruiser 502 T
Power Pulse 402 T - Power Pulse 502 T
GB
Instruction manual

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  • Page 1 Via S. Antonio, 22 - BELVEDERE 36050 TEZZE SUL BRENTA (VICENZA) ITALY Tel.+39 0424 561943 - Fax +39 0424 561944 www.weco.it - E-mail info@weco.it Cruiser 402 T - Cruiser 502 T Power Pulse 402 T - Power Pulse 502 T Instruction manual...
  • Page 2 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 2/50...

  • Page 3: Table Of Contents

    4.8.3 DELETING A JOB ............................... 27 TECHNICAL DATA ..........................28 CRUISER 402 T – POWER PULSE 402 T ....................28 CRUISER 502 T – POWER PULSE 502 T ....................30 SPARE PARTS ............................32 CRUISER 402 T - CRUISER 502 T ......................32 POWER PULSE 402 T - POWER PULSE 502 T ..................

  • Page 4: Introduction

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH INTRODUCTION INTRODUCTION IMPORTANT! This professional and rugged welding power source for DC MMA and This handbook must be consigned to the user prior to TIG welding with exceptional arc characteristics is designed to installation and commissioning of the unit.

  • Page 5: Installation

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH INSTALLATION DANGER! REAR PANEL Lifting and positioning Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

  • Page 6: Preparing For Mma Welding

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 6. Connector for connection to the programmer. PREPARING FOR MMA WELDING (Programming connector for the "frontal logic" circuit board) 1. Set the welding power source ON/OFF switch to “O” (unit de- You can update the software of the equipment using the energized).
  • Page 7 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH (polarity to basic electrode) 7/50...

  • Page 8: Preparing For Tig Welding

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH PREPARING FOR TIG WELDING NOTE: For the cooler to power source assembly procedure refer to the cooler instruction manual. 1. Set the welding power source ON/OFF switch to “O” (unit de- energized).
  • Page 9 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH (polarity for tungsten electrode) 9/50...

  • Page 10: Commissioning

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH COMMISSIONING USER INTERFACE CODE SYMBOL DESCRIPTION This LED illuminates to confirm the presence of power on the output sockets. This LED illuminates to show an anomaly in the operating conditions.
  • Page 11 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH CODE SYMBOL DESCRIPTION When this LED illuminates the following parameter can be set: SECOND CURRENT B-LEVEL When this LED illuminates the following parameter can be set:...
  • Page 12 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH CODE SYMBOL DESCRIPTION This button selects the torch trigger procedure. See § 4.1 page 17. This button selects the welding mode.

  • Page 13: Unit Power-Up

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH UNIT POWER-UP Set the welding power source ON/OFF switch to “I” to switch on the unit. The message appears on the following displays: D2 x.x= software version...

  • Page 14: Set-Up (Initial Set-Up Of The Welding Power Source)

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE) Set the welding power source ON/OFF switch to “O” to switch the unit off.
  • Page 15 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH FINAL CURRENT The value of this parameter can be set as a percentage of the welding current or as an absolute value expressed in Amperes.

  • Page 16: Alarms Management

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH ALARMS MANAGEMENT This LED illuminates if an incorrect operating condition occurs. An alarm message appears on the following display: D2 Tab.

  • Page 17: Welding Settings

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH WELDING SETTINGS TORCH TRIGGER PROCEDURE 2 STROKE LIFT-ARC WELDING (2T) 1. Touch the workpiece with the torch electrode. 2. Press (1T) and keep the torch trigger pressed.
  • Page 18 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 4 STROKE B-LEVEL WELDING WITH HIGH FREQUENCY ARC STRIKE (4T B-L HF) 1. Bring the torch up to the work until the electrode tip is approximately 2 or 3 mm away.
  • Page 19 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH PILOT ARC WELDING The pilot arc can be activated in the following torch trigger procedures: - 4T WELDING - 4T HF WELDING...

  • Page 20: Selection Of The Welding Mode And Torch Trigger Procedure

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH SELECTION OF THE WELDING MODE AND TORCH TRIGGER PROCEDURE Specific torch trigger procedures are available in accordance with the selecting welding mode.

  • Page 21: Welding Parameters

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH WELDING PARAMETERS For a better understanding of the parameter functions described in the table, refer to the following diagram. (I1) WELDING CURRENT...
  • Page 22 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH Press the torch trigger again to resume the welding process. PULSED CURRENT FREQUENCY The result of this is a very precise, not oxidized welding spot without any plastic deformation of the sheet.

  • Page 23: Parameters Activation

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH PARAMETERS ACTIVATION The welding parameters are available in accordance with the selected welding mode and procedure. Certain parameters are available only after other parameters or functions of the unit have been enabled or set.

  • Page 24: Parameters Setting: (1St Level)

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH PARAMETERS SETTING: (1ST LEVEL) Press this button to scroll the list of settings to edit. The acronym relative to the setting to be edited appears on the following displays: D1 The value relative to the selected setting appears on the following displays: D2 Using the encoder, edit the value of the selected setting.
  • Page 25 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH Tab. 7 - Parameters of the 1st level menu: SYNERGIC DC TIG mode ACRONYM PARAMETER MIN DEFAULT MAX Pr.G. PRE-GAS TIME 0.0 s...

  • Page 26: Parameters Setting: (2Nd Level)

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH PARAMETERS SETTING: (2ND LEVEL) Hold down the button for 3 seconds to gain access to the 2nd level menu. The acronym relative to the setting to be edited appears on the following displays: D1 The value relative to the selected setting appears on the following displays: D2 Press this button to scroll the list of settings to edit.

  • Page 27: Jobs Management

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH JOBS MANAGEMENT Personalised welding settings, or JOBs, can be saved in memory locations and subsequently uploaded. Up to 50 JOBS can be saved (j01-j50).

  • Page 28: Technical Data

    Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH TECHNICAL DATA CRUISER 402 T – POWER PULSE 402 T Waste electrical and electronic equipment (WEEE) Electromagnetic compatibility (EMC) Directives applied Low voltage (LVD)
  • Page 29 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 95 V No-load voltage (U 85 V MIG/MAG 85 V Reduced no-load voltage (U MIG/MAG 10.8 kV Rated HF peak voltage (U Arc striking device designed to work with manual guided torch.

  • Page 30: Cruiser 502 T - Power Pulse 502 T

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH CRUISER 502 T – POWER PULSE 502 T Waste electrical and electronic equipment (WEEE) Electromagnetic compatibility (EMC) Directives applied Low voltage (LVD)
  • Page 31 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 50 % (40° C) 24.8 A 60 % (40° C) 23.3 A 100 % (40° C) 25.5 A 50 % (40° C) 18.6 A...

  • Page 32: Spare Parts

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH SPARE PARTS CRUISER 402 T - CRUISER 502 T 32/50...
  • Page 33 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH N° CODE DESCRIPTION N° CODE DESCRIPTION 014.0002.0010 KNOB WITH CAP 011.0000.0901 UPPER COVER 013.0011.0901 FRONT PANEL LABEL (402T) 050.0001.0052 SUPPLIES BOARD 013.0011.1001...

  • Page 34: Power Pulse 402 T - Power Pulse 502 T

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH POWER PULSE 402 T - POWER PULSE 502 T 34/50...
  • Page 35 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH N° CODE DESCRIPTION N° CODE DESCRIPTION 014.0002.0010 KNOB WITH CAP 011.0000.0901 UPPER COVER 013.0011.0901 FRONT PANEL LABEL (402T) 050.0001.0052 SUPPLIES BOARD 013.0011.1001...

  • Page 36: Electrical Diagram

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH ELECTRICAL DIAGRAM CRUISER 402 T - CRUISER 502 T 36/50...
  • Page 37 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 37/50...
  • Page 38 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 38/50...
  • Page 39 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 39/50...
  • Page 40 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 40/50...

  • Page 41: Power Pulse 402 T - Power Pulse 502 T

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH POWER PULSE 402 T - POWER PULSE 502 T 41/50...
  • Page 42 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 42/50...
  • Page 43 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 43/50...
  • Page 44 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 44/50...
  • Page 45 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 45/50...

  • Page 46: Connector For "Remote1

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH CONNECTOR FOR "REMOTE1" Welding side Cod.021.0004.1509 CONNECTOR FOR "REMOTE2" Welding side Cod.021.0004.1502 46/50...
  • Page 47 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH LEGEND: = output signal coming out of RC, = input signal going into RC. IN/OUT SIGNAL FUNCTION NOTES +10 V-ISO...

  • Page 48: Torch Connector

    Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH TORCH CONNECTOR REMOTE CONTROLLER CONNECTOR Welding side Welding side cod. 021.0004.3360 cod. 021.0004.0602 Torch Torch with potentiometer Up & Down Torch...
  • Page 49 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 49/50...
  • Page 50 Cod.006.0001.1680 Cruiser 402 T - Cruiser 502 T 24/04/2014 v2.0 Power Pulse 402 T - Power Pulse 502 T ENGLISH 50/50...

This manual is also suitable for:

Cruiser 502 tPower pulse 402 tPower pulse 502 t

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