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Jensen A240 ZKX Operating Instructions Manual
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Jensen A240 ZKX Operating Instructions Manual

Jensen A240 ZKX Operating Instructions Manual

Wood chipper
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WOODCHIPPER
Operating instructions
Type :
Machine Nr.:
Date of building :
All manuals and user guides at all-guides.com
List of spare parts
A240 ZKX
220703541
03/2007
Jensen Service GmbH
D- 24975 Maasbüll
Tel.: 04634 / 9370-0
Fax: 04634 / 1025
E-mail: info@jensen-service.de

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Summary of Contents for Jensen A240 ZKX

  • Page 1 All manuals and user guides at all-guides.com WOODCHIPPER Operating instructions List of spare parts Type : A240 ZKX Machine Nr.: 220703541 Date of building : 03/2007 Jensen Service GmbH D- 24975 Maasbüll Tel.: 04634 / 9370-0 Fax: 04634 / 1025...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 All manuals and user guides at all-guides.com Before attempting any maintenance on the machines, read the instruction and safety manuel thouroughly. We are always striving to improve our product and we reserve the right to bring about any changes and improvements which we consider to be appropriate.
  • Page 4 All manuals and user guides at all-guides.com...
  • Page 5 At the side of the instruction manual, on the application and on the insert there are binding regulations concerning accident prevention and the recognised technical rules for safety which must be complyed with. We wish you much success with the use of our machine in your work. Jensen Service.
  • Page 6 All manuals and user guides at all-guides.com...
  • Page 7 All manuals and user guides at all-guides.com Konformitätserklärung Certificate of CE conformity Déclaration de conformité JENSEN Holzhackmaschinen GMBH Bahnhofstraße 20-22 D-24975 Maasbüll bestätigt hiermit, dass die von ihr hergestellte Maschine (Holzzerkleinerer) declares that the manufactured machine (wood chipper) déclare que la machine fabriquée (broyeur de branches)
  • Page 8 All manuals and user guides at all-guides.com...
  • Page 9 All manuals and user guides at all-guides.com Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogramm Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Vor Inbetriebnahme die Betriebs- anleitung und Sicherheitshinweise lesen und beachten.
  • Page 10 All manuals and user guides at all-guides.com Bedeutung der Piktogramme Meaning of the Pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch sich drehende Maschinen- teile.
  • Page 11 All manuals and user guides at all-guides.com Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch fort schleudernde Teile bei laufendem Motor –...
  • Page 12 All manuals and user guides at all-guides.com Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Schaltstellungen Stop – Einzug - Rückwärts Switch position Stop –...
  • Page 13 All manuals and user guides at all-guides.com GENERAL SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS With variations in machines, some of these statements may be contradictory as regards the servicing. In these cases it is advisable to follow the standard guidelines! Basic rules: Before anyone starts up the wood chipper study the safety rules for commerce and operation! Pay attention to the references in this operations guide as they are general...

  • Page 14: Starting Instructions

    All manuals and user guides at all-guides.com On transport routes take precautionary safety measures to ensure that revolving pieces of equipment do not dangerously alter the area! Ensure that construction equipment/personnel are standing in a safe place! Additional weights In the construction of the Wood chipper, back and front propulsion is always sufficient for the load at the front and back respectively.
  • Page 15 All manuals and user guides at all-guides.com Pay attention to the sliding clutch in the Cardan shaft and ensure that it is fully covered by the safety feature (machine and tractor) The covering of the safety features must be at least 50mm in total! Before turning on the PTO make sure that its high rotation speed power of the propulsion machine is equal to the permissible rotation speed of the Wood chipper!

  • Page 16: Electrical Construction

    All manuals and user guides at all-guides.com In the event of the cap of the knife falling off, the chimney on that side will shake and stop! Only attempt the laying and removal of the V-belt when there is no movement! Safety features must be fitted according to the regulations! Safety preparations such as welding, sharpening, drilling etc.
  • Page 17 All manuals and user guides at all-guides.com Hydraulic construction. Stop the permitted opperations pressure! The hydraulic structure is kept under high pressure! Under the high pressure it is possible that some of the high pressure fluids may escape (hydraulic oil). This is able to penetrate the skin and can cause serious injuries.
  • Page 18 All manuals and user guides at all-guides.com General work safety references. The wood chipper is built to the very highest standards of engineering and is totally reliable. Despite this however, this product can also be dangerous when it is not operated according to the instructions.
  • Page 19 All manuals and user guides at all-guides.com The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
  • Page 20 All manuals and user guides at all-guides.com Suitable clothing Always wear - Safety helmet with face visor - Ear defenders - Thick gloves (Avoiding tight fitting gloves) - Overalls Avoid - Loose clothing - Ties - Anoraks with loose cords Starting the machine Always start with the feed rollers disengaged (‚stop‘...
  • Page 21 All manuals and user guides at all-guides.com Caution! Take care! The machine has 60 liter Hydraulic oil in. Fuchs DEA Plantosyn 3268 ECO...
  • Page 22 A425 / A428 / A430 / A328 / A340 = 35 Litres / minute A521 / A528 / A518 / A530 = 20 Litres / minute Greasing instruction Wood chipper Jensen For detailed greasing instructions and intervals, please refer to the sheet 'Greasing instructions' which is part of this operating instructions.
  • Page 23 All manuals and user guides at all-guides.com Operating instructions Start of the machine = for tractor pivot shafts at 540 rpm clockwise rotation. Start machine at disengaged feeding and at slow pivot rotation. Disengage feeding: Push disengaging lever in direction knives-disc (position „AUS“) Engage feeding: Pull disengaging lever in opposite direction (position „EIN“)
  • Page 24 All manuals and user guides at all-guides.com Knife grinding overview with wear limit...
  • Page 25 Depending from material to be chopped at minimum 9 HP (6,6 KW) Attention: Use only spare parts origin JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine.

  • Page 26: Important! Additional Information

    All manuals and user guides at all-guides.com IMPORTANT! ADDITIONAL INFORMATION Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities of the tractor.
  • Page 27 All manuals and user guides at all-guides.com IMPORTANT! ADDITIONAL INFORMATION Combination of tractor and mounted implement CALCULATION OF THE REAL FRONT AXLE LOAD T F real (If with the front mounted implement (I ) the required minimum front ballasting (I ) cannot be reached, F min the weight of the front mounted implement has to be increased to the weight of the minimum ballasting at...
  • Page 28 All manuals and user guides at all-guides.com dB(A) – ratings for different machine types Type of dB(A) at measuring point machine Last Leerlauf A 041/141 Di A 041/141 Z A 231/240 Di A 231/240 Z A 328/340 Di A 328/340 Z A 328/340 ZUX 103 A 325 Di A 325 Z...
  • Page 29 All manuals and user guides at all-guides.com Greasing Instruction A231/A240 Greasing instructions for 8-working-hours-shift Frequency of Quantity of lubricant, Pos. No. Designation Quantity lubrication strokes of grease gun Main shaft bearing monthly 3-4, Retinax A free of spur gears SAE 85 W 140 maintenance joint every 16 hours...

  • Page 30: General Hints

    All manuals and user guides at all-guides.com KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: ®...
  • Page 31 All manuals and user guides at all-guides.com KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: The clamping set is generally delivered in assembled condition.
  • Page 32 All manuals and user guides at all-guides.com KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: Assembly...
  • Page 33 All manuals and user guides at all-guides.com KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: Disassembly...
  • Page 34 All manuals and user guides at all-guides.com Joint Clean PTO shaft. Operate quick- Connecting Actuate locking disconnect lock. Pull on the PTO drive or push depending shaft. on lock model. Wide-angle CV PTO For excessive Joint drive shaft articulations, articulation stop PTO shaft.
  • Page 35 All manuals and user guides at all-guides.com Joint Dismantling Place joint as shown above and use light hammer blows to drive Remove retaining ring. up bearing bush. As a function of size, fix bearing bush into spezial tool SW23 or SW27 and remove bearing bush by light hammer blows onto the yoke or by rotating it.
  • Page 36 All manuals and user guides at all-guides.com Automatic overload regulator Accessories Rotational speed display for service and operation. You can connect an external display on the terminal block X4 to display the actual rotational speed. Technical Data Nominal voltage From 12V DC – or 24V DC – on-board system with diesel generator set running.

  • Page 37: Operation

    All manuals and user guides at all-guides.com Automatic overload regulator Mounting of the pulse pick-up: For optimum functioning the following mounting dimensions should be adhered to: max. 2mm Setting must always be greater than D Operation Check the safe functioning of the unit. If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep.
  • Page 38 All manuals and user guides at all-guides.com DC 104 - 12V DC 104 - 12V Electrical connexion for automatic overload regulator Electrical connexion for automatic overload regulator With magnetic valve closed when de-energised With the Jumper (1) the electric re-set Jumper (1) bridged, without Jumper (1) non-bridged, with bottons or pushbuttons can be activated or...
  • Page 39 All manuals and user guides at all-guides.com Original – Ersatzteile Original - spare parts Pièces de rechange d’origine...
  • Page 40 All manuals and user guides at all-guides.com Hydraulikanlage Hydraulic system Circuit hydraulique Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 41 All manuals and user guides at all-guides.com Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 21199 Hydraulik - Schlauch tube tuyeau 19198 Hydraulik - Schlauch tube tuyeau 19040...
  • Page 42 All manuals and user guides at all-guides.com Pumpenantrieb hydraulic pump drive Propulsion pour pompe hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. -------- Hydraulik Pumpe hydraulic pump Pompe hydraulique (Siehe Hydraulikplan) (see hydraulic sheet) (voyez plan hydr.s.v.p) 7072...
  • Page 43 All manuals and user guides at all-guides.com A231 Vorgelege Reduction Gear Reducteur Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 44 All manuals and user guides at all-guides.com A231 Vorgelege Reduction Gear Reducteur Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 15129 Schraube screw boulon 2175 Federring spring ring rondelle elastique Endscheibe plate disque d' extremite...
  • Page 45 All manuals and user guides at all-guides.com Keilriemenberuhigungsrolle Roller for V-belts Galet tendeur pour courroies Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 25039 Sechskantschraube Screw 3054 Sicherungsscheibe Retaining washer Joint d'arret Endscheibe End disc...
  • Page 46 All manuals and user guides at all-guides.com Hauptwelle Main Shaft Arbre Principal 08.03.2006 Hauptwelle A231 ZKX 6-rillig 200ter 3_Sprachen.xls...
  • Page 47 All manuals and user guides at all-guides.com Hauptwelle Main Shaft Arbre Principal Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 2377 Spannsatz clamping set elément de serrage 40085 Keilscheibe pulley poulie 2053 Buchse...
  • Page 48 All manuals and user guides at all-guides.com 2-Messerscheibe chipper disc Volant Bauartbedingte Bildabweichung möglich! Deviations from figures possible! Differences symboliques possibles!
  • Page 49 All manuals and user guides at all-guides.com 2-Messerscheibe chipper disc Volant Pos. Nr.: Bestell Nr. Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 17114 2-Messer-Fensterscheibe Window disc Volant à fenêtres 1999 Schraube screw boulon 1998 Mutter ecrou...
  • Page 50 All manuals and user guides at all-guides.com Walzenantrieb Roller drive Transmission à rouleau Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 16831 Getriebe Transmission Transmission 16987 Gelenk kpl. joint cplt. fourche d' articulation cpl.
  • Page 51 All manuals and user guides at all-guides.com Obere Walze Upper roller Roleau superieure Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 10447 base spring ressort de traction Zugfeder hexagon nut écrou six-pans 3305 Skt.-Mutter...
  • Page 52 All manuals and user guides at all-guides.com Untere Walze Upper roller Roleau supérieur Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. pillow block palier Stehlager 6155 paralell key clavette plate Passfeder inferior roller rouleau inferieure...
  • Page 53 All manuals and user guides at all-guides.com A231 Auswerfer, starr Ejector Goulotte d' éjection Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 16356 Auswerfer, kpl. ejector cpl. Goulotte d' éjection complète 16978 Auswurfklappe adjustable trab...
  • Page 54 All manuals and user guides at all-guides.com Jensen Service GmbH Bahnhofstraße 20-22 D-24975 Maasbüll Tel.: 04634 / 9370-0 Telefax: 04634 / 1025 eMail: info@jensen-service.de http://www.Holzhackmaschinen.com...

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220703541