Jensen A430 Di Operating Instructions Manual

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Operating Instructions

List of spare Parts

Machine : Woodchipper „Angeln"

Type :

Machine Nr.:

Date of building :

Jensen Service

D – 24975 Maasbüll

A430 DiXL V-2203 Raupe

330505823

05/2005

Maasbüll

GmbH

Tel.: 04634 / 9370-0

Fax: 04634 / 1025

E-mail: info@jensen-service.de

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Summary of Contents for Jensen A430 Di

Page 1 List of spare Parts Machine : Woodchipper „Angeln“ Type : A430 DiXL V-2203 Raupe Machine Nr.: 330505823 Date of building : 05/2005 Jensen Service Maasbüll GmbH D – 24975 Maasbüll Tel.: 04634 / 9370-0 Fax: 04634 / 1025 E-mail: info@jensen-service.de...
Page 2 Before attempting any maintenance on the machines, read the instruction and safety manuel thouroughly. Jensen Service We are always striving to improve our product and we reserve the right to bring about any changes and improvements which we consider to be appropriate.
Page 3 At the side of the instruction manual, on the application and on the insert there are binding regulations concerning accident prevention and the recognised technical rules for safety which must be complyed with. We wish you much success with the use of our machine in your work. Jensen Service.
Page 4 (wood chipper) déclare que la machine (broyeur de branches) Typ/type/type : A430 Di tracked chipper Seriennummer/serial number/numéro de série : 330505823 den wesentlichen Sicherheits- und Gesundheitsschutz Anforderungen entspricht, gemäss der Bestimmung 89/392/EWG, und nachfolgenden Änderungen 91/368/EWG – 93/44/EWG –...
Page 5 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogramm Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Vor Inbetriebnahme die Betriebs- anleitung und Sicherheitshinweise lesen und beachten. Service - Center Carefully read operator’s manual before Service - Center handling the machine.
Page 6 Bedeutung der Piktogramme Meaning of the Pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch sich drehende Maschinen- teile. Alle Maschinen je 1x Keep away from rotating machine parts. rechts u.
Page 7 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch fort schleudernde Teile bei laufendem Motor – Sicherheitsabstand halten. Trog rechts Danger –...
Page 8 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Schaltstellungen Stop – Einzug - Rückwärts Switch position Stop – Input – backwarts Trog rechts Right side from infeed chute Positionnement du commutateur...
Page 9 GENERAL SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS With variations in machines, some of these statements may be contradictory as regards the servicing. In these cases it is advisable to follow the standard guidelines! Basic rules: Before anyone starts up the wood chipper study the safety rules for commerce and operation! Pay attention to the references in this operations guide as they are general legal safety and accident prevention instructions.
Page 10 On transport routes take precautionary safety measures to ensure that revolving pieces of equipment do not dangerously alter the area! Ensure that construction equipment/personnel are standing in a safe place! Additional weights In the construction of the Wood chipper, back and front propulsion is always sufficient for the load at the front and back respectively.
Page 11 Pay attention to the sliding clutch in the Cardan shaft and ensure that it is fully covered by the safety feature (machine and tractor) The covering of the safety features must be at least 50mm in total! Before turning on the PTO make sure that its high rotation speed power of the propulsion machine is equal to the permissible rotation speed of the Wood chipper! Before turning on the PTO take care that no one is in close enough proximity...
Page 12 In the event of the cap of the knife falling off, the chimney on that side will shake and stop! Only attempt the laying and removal of the V-belt when there is no movement! Safety features must be fitted according to the regulations! Safety preparations such as welding, sharpening, drilling etc.
Page 13 Hydraulic construction. Stop the permitted opperations pressure! The hydraulic structure is kept under high pressure! Under the high pressure it is possible that some of the high pressure fluids may escape (hydraulic oil). This is able to penetrate the skin and can cause serious injuries.
Page 14 General work safety references. The wood chipper is built to the very highest standards of engineering and is totally reliable. Despite this however, this product can also be dangerous when it is not operated according to the instructions. Every person who handles the fitting, works on, and tests the wood chipper, must have read and understood the entire instruction manual.
Page 15 The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
Page 16 Suitable clothing Always wear - Safety helmet with face visor - Ear defenders - Thick gloves (Avoiding tight fitting gloves) - Overalls Avoid - Loose clothing - Ties - Anoraks with loose cords Starting the machine Always start with the feed rollers disengaged (‚stop‘ position). Start the tractor, and engage the PTO, building up to 540rpm gradually.
Page 17 A425 / A428 / A430 / A328 / A340 = 35 Litres / minute A521 / A528 / A518 / A530 = 20 Litres / minute Greasing instruction Wood chipper Jensen For detailed greasing instructions and intervals, please refer to the sheet 'Greasing instructions' which is part of this operating instructions.
Page 18 Operating instructions Start of the machine = for tractor pivot shafts at 540 rpm clockwise rotation. Start machine at disengaged feeding and at slow pivot rotation. Push disengaging lever in direction knives – disc (position Disengage feeding: „AUS“) Pull disengaging lever in opposite direction (position „EIN“) Engage feeding: Recommended instructions during operation Branch wood to be fed always with heavier end towards retraction rollers.
Page 19 Avoid from dirt when disassemble – mounting the counter-knife, clean the surfaces from dirt and chips. Attention: Use only spare parts origin JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine.
Page 20 Hydraulic capacity regulator = 5 up to 20mm (larger pieces on request). Attention: Use only spare parts origin JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine.
Page 21 dB(A) – ratings for different machine types Type of dB(A) at measuring point machine Last Leerlauf A 141 Di A 141 Z A 231 Di A 231 Z A 328 Di A 328 Z A 328 ZUX A 340 Di A 340 Z A 340 ZUX A 425 Di...
Page 22 A425 Lubrication Instruction Both bearings of main shaft (pos. 1) are filled with lithium-grease including anti-corrosive of penetration class 3. On normal working conditions this is sufficient for the lifetime of the bearing. The bearing must not be regreased to avoid substantiel decrease of lifetime of bearings! Lubrication for 8-working-hours-shift Fig.
Page 23 Knife grinding overview with wear limit...
Page 24 Moving the machine Operating the undercarriage Straightforward translation Push both levers forward to go straightforward. Pull both levers backward to go reverse. Differences in type of construction are possible Right / left steering To steer right, push the left lever forward.
Page 25 Moving the machine Maneuvering on soft ground Avoid driving on very soft grounds, which haven’t got enough resistance to bear the machine fast. Avoiding the maneuvering on inclined grounds Caution: maneuvering on inclined grounds is dangerous. Reduce the maneuvering speed in order to avoid inclinations or skiddings. As far as possiple avoid to turn on inclined grounds.
Page 26 Moving the machine The ramp must be strong enough to support the weight of the machine. Make sure the slope of the ramp is less than 15°. Loading platforms must be wide and strong enough and must have slopes suited so that the machine can travel to them.
Page 27 Moving the machine When you transport a machine equipped with rubber tracks, keep in mind to fix the chassis of both right and left tracks to the flat-bed of the lorry using metal cables and soft protections. Do not allow metal cables to get in contact with the rubber tracks. Moving the machine Use of rubber tracks Avoid the following situations when working with an undercarriage with rubber tracks:...
Page 28 Rubber track maintenance Checking track tension Stop your machine on flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track.
Page 29 Rubber track maintenance DANGER It is not normal for the track to remain too tight after turning valve 1 counter-clockwise or for it to remain loose after introducting grease into grease nipple 2. Never try to remove the tracks or disassemble the track-stretching cylinder since pressure of the grease inside the track is extremely dangerous.
Page 30 Rubber track maintenance C) Detachment of metal cores The metal core functions as an adhesive for the rubber, especially between the core itself and the steel cables. Detachment can be caused by excess track tension or by cable breakage for the following reasons: -metal cores have been rolled by a worn sprocket as indicated in the figure.
Page 31 Rubber track maintenance Replacement of rubber tracks The grease contained in the hydraulic track is under pressure. Never loosen grease valve 1 for more than 1 turn. If the valve is loosened too much then pressurized grease may exit and cause DANGER severe injury to the machine operator.
Page 32 Rubber track maintenance 3.Mesh the track links in the sprocket and place the other end of the track on the track- stretching wheel. 4.Rotate the driving gear in erverse (7) and pull the track soles inside the frame (8) 5.Position the track using a steel tube and turn the driving gear again.
Page 33 Maintenance of drive geared motors Checking the oil level in the reduction unit Every 100 hours check the oil level in the reduction unit gearbox. Stop the hydraulic geared motor with plugs aligned horizontal. Remove the plugs as shown in fig. A and check that the oil level is up to their holes.
Page 34 Maintenance of drive geared motors Checking the oil level in the reduction unit Every 100 hours check the oil level in the reduction unit gearbox. Stop the hydraulic geared motor with plugs aligned horizontal. Remove the plugs as shown in fig. A and check that the oil level is up to their holes.
Page 35 Technical Data A430 tracked chipper Woodchipper Max. wood diameter cm Chipping length mm 5-20 Hydraulic oil reservoir capacity l 30 – Woodchipper / 48 – undercarriage Oil flow rate max. L/m Diesel Engine Type Kubota V-2203 Power KW/HP 36,9 / 49,5 3000 Motor nr.
Page 36 Checking bolt tightness for undercarriage Checking bolt tightness Check the tightness of bolts and components which may become loose depending on the tracked undercarriage’s type of use Pay particular attention to frame components such as track-stretching wheels, drive geared motors, driving gears and guide rollers. Make sure these are sdequately tightened according to the following table.
Page 37 Diesel and hydraulic tank 1 = Diesel tank about 48 Liters ( For any details about Diesel please have a look into the attached leaflet from the engine supplier!) 2 = Gauge for Diesel 3 = Filler pipe for Diesel 4 = Hydraulic tank about 48 Liters ( For any details and hydraulic oil specifications please have a look on “Start-up of the hydraulic system”...
Page 38 Greasing Instruction A328/A340 Both bearings of main shaft (pos.1) are filled with lithium-grease including anti- corrosive of penetration class 3. On normal working conditions this is sufficient for the lifetime of the bearing. The bearing must not be regreased to avoid substantiel decrease of lifetime of bearings.
Page 39 Rubber track maintenance Checking track tension Stop your machine on flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track.
Page 40 Rubber track maintenance DANGER It is not normal for the track to remain too tight after turning valve 1 counter-clockwise or for it to remain loose after introducting grease into grease nipple 2. Never try to remove the tracks or disassemble the track-stretching cylinder since pressure of the grease inside the track is extremely dangerous.
Page 41 Rubber track maintenance C) Detachment of metal cores The metal core functions as an adhesive for the rubber, especially between the core itself and the steel cables. Detachment can be caused by excess track tension or by cable breakage for the following reasons: -metal cores have been rolled by a worn sprocket as indicated in the figure.
Page 42 Rubber track maintenance Replacement of rubber tracks The grease contained in the hydraulic track is under pressure. Never loosen grease valve 1 for more than 1 turn. If the valve is loosened too much then pressurized grease may exit and cause DANGER severe injury to the machine operator.
Page 43 Rubber track maintenance 3.Mesh the track links in the sprocket and place the other end of the track on the track- stretching wheel. 4.Rotate the driving gear in erverse (7) and pull the track soles inside the frame (8) 5.Position the track using a steel tube and turn the driving gear again.
Page 44 Bushing Taper Lock Mount the pulley Make sure that all Put the pulley on the surfaces are clean and shaft, push it to the free from grease. Put correct position and the kone into the pulley fasten the screws tight and rotate to match the and even.
Page 45 Mounting the locking element – KTR 400 Torque All screwshave to be tightened to the proper torque by using a torque-wrench. Fastening the screws below or above the proper value decteases the maximum torque-transmission. Due to different values of surface-friction even a proberly set locking element might differ up to +/- 25% in ist torque-transmission.
Page 46 Joint Dismantling Place joint as shown above and use light hammer blows to drive Remove retaining ring. up bearing bush. As a function of size, fix bearing bush into spezial tool SW23 or SW27 and remove bearing bush by light hammer blows onto the yoke or by rotating it.
Page 47 Automatic overload regulator Accessories Rotational speed display for service and operation. You can connect an external display on the terminal block X4 to display the actual rotational speed. Technical Data Nominal voltage From 12V DC – or 24V DC – on-board system with diesel generator set running.
Page 48 Automatic overload regulator Mounting of the pulse pick-up: For optimum functioning the following mounting dimensions should be adhered to: max. 2mm Setting must always be greater than D Operation Check the safe functioning of the unit. If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep.
Page 49: Main Shaft
Main shaft A425/A430 DiXL V-2203 03.09.2004 Haupwelle_Di_Motor_vorne_Kubota_Raupe eng...
Page 50 Main shaft A425/A430 DiXL V-2203 Fig.- No.: Order No.: Designation pcs. 2017 L 4.08 2015 srew M6x20 DIN 933 2016 srpring ring 2586 tension ring L 47.002.1 2010 grooved ball bearing 6311 2RS 2611 Schutzring L 47.006.1 siehe E.-Blatt Nr.: ALM 2593 protection ring L 47.005.1...
Page 51 Free - Wheel Stieber Fig.- No.: Order No.: Designation pcs. 26007 V-belt 15576 srew 2103 washer plate 16554 Free-wheel Stieber Ø48 mit 4x17 / bx 160 2383 bushing 15137 fitting key 5039 screw 2103 washer 2104 plate 16964 bearing journal Parts marked "+"...
Page 52 2-Knives Chipper disc A430 Fig. No.: Order No.: Designation pcs. 29012 knife disc 1999 screw M 16x50 1998 9182 9183 washer 2675 knife´s washer 0,5 mm L35.001.3A 2676 knife´s washer 1,0 mm L35.001.3B 2677 knife´s washer 1,5 mm L35.001.3C 2678 knife´s washer 2,0 mm L35.001.3D...
Page 53 A425/A430 Propulsion for retraction roller drive Fig No. Order No. Designation pcs. 16832 gear 16830 quick disconnect yoke 10012 cross and bearing kit 10011 hub yoke 10014 strain pin 3082 cross and bearing kit 2301 inboard yoke 2590 telescopic section, inside 3082 cross and bearing kit 10014...
Page 54 A425/A430 Upper and lower retraction roller drive 03.09.2004 Seite 2 Ouwalz_ eng...
Page 55 A425/A430 Upper and lower retraction roller drive Fig No. Order No. Designation pcs. 23133 Holder for pressure bar 23148 pressure bar spring 2673 upper roller shaft 5027 collar 7097 spring ring 23143 bearing housing 2086 bearing 6207 fitting key 2673 upper roller 16242 screw...
Page 56 Hydraulikanlage Hydraulic system Circuit hydraulique Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
Page 57 Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 19030 Hydraulik - Schlauch hydraulic tube tuyeau 9925 Hydraulik - Schlauch hydraulic tube tuyeau 19072 Hydraulik - Schlauch hydraulic tube tuyeau 19424...
Page 58 Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9807 Kombinationsverschraubung screwing joint de tuyeau 9661 Kombinationsverschraubung screwing joint de tuyeau 9795 Kombinationsverschraubung screwing joint de tuyeau 9657 Kombinationsverschraubung screwing...
Page 59 Regular maintenance plan every every every every every Internal combustion Internal combustion after first after first after first every after first 100 hours Wood chipper 8 hours 50 hours 200 hours 250 hours engine HATZ engine KUBOTA 5 hours 10 hours 20 hours 20 hours 50 hours...
Page 60 Regular maintenance plan every every every every every every every every every every Internal combustion Internal combustion Wood chipper 1000 1500 2000 3000 engine HATZ engine KUBOTA hours hours hours hours hours hours hours months years years Change oil filter Change fuel filter Change fuel pre filter Maintenance...

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