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Jensen 5501011030 Operating Instructions Manual
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Jensen 5501011030 Operating Instructions Manual

Jensen 5501011030 Operating Instructions Manual

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Operating instructions
List of spare parts
Machine : Woodchipper „Angeln"
Type :
Machine Nr. :
Date of building :
Jensen Service
D – 24975 Maasbüll
A521/A528 Di XL D-1403 E 80km/h
5501011030
01/2001
Maasbüll
GmbH
Tel.: 04634 / 9370-0
Fax: 04634 / 1025
E-mail:jensenservicegmbh@t-online.de

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Summary of Contents for Jensen 5501011030

  • Page 1 Operating instructions List of spare parts Machine : Woodchipper „Angeln“ Type : A521/A528 Di XL D-1403 E 80km/h Machine Nr. : 5501011030 Date of building : 01/2001 Jensen Service Maasbüll GmbH D – 24975 Maasbüll Tel.: 04634 / 9370-0 Fax: 04634 / 1025...
  • Page 2 Before attempting any maintenance on the machines, read the instruction and safety manuel thouroughly. Jensen Service We are always striving to improve our product and we reserve the right to bring about any changes and improvements which we consider to be appropriate.
  • Page 3 At the side of the instruction manual, on the application and on the insert there are binding regulations concerning accident prevention and the recognised technical rules for safety which must be complyed with. We wish you much success with the use of our machine in your work. Jensen Service.
  • Page 4 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogramm Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Vor Inbetriebnahme die Betriebs- anleitung und Sicherheitshinweise lesen und beachten. Service - Center Carefully read operator’s manual before Service - Center handling the machine.
  • Page 5 Bedeutung der Piktogramme Meaning of the Pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch sich drehende Maschinen- teile. Alle Maschinen je 1x Keep away from rotating machine parts. rechts u.
  • Page 6 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch fort schleudernde Teile bei laufendem Motor – Sicherheitsabstand halten. Trog rechts Danger –...
  • Page 7 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Schaltstellungen Stop – Einzug - Rückwärts Switch position Stop – Input – backwarts Trog rechts Right side from infeed chute Positionnement du commutateur...
  • Page 8 GENERAL SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS With variations in machines, some of these statements may be contradictory as regards the servicing. In these cases it is advisable to follow the standard guidelines! Basic rules: Before anyone starts up the wood chipper study the safety rules for commerce and operation! Pay attention to the references in this operations guide as they are general legal safety and accident prevention instructions.

  • Page 9: Starting Instructions

    On transport routes take precautionary safety measures to ensure that revolving pieces of equipment do not dangerously alter the area! Ensure that construction equipment/personnel are standing in a safe place! Additional weights In the construction of the Wood chipper, back and front propulsion is always sufficient for the load at the front and back respectively.
  • Page 10 Pay attention to the sliding clutch in the Cardan shaft and ensure that it is fully covered by the safety feature (machine and tractor) The covering of the safety features must be at least 50mm in total! Before turning on the PTO make sure that its high rotation speed power of the propulsion machine is equal to the permissible rotation speed of the Wood chipper! Before turning on the PTO take care that no one is in close enough proximity...
  • Page 11 After the process of tipping the container lower it co mpletely. When it is elevated, do not leave it unsupervised! You must drive only when the containers are lowered! Conditioning, attendance and repairs When carrying out repairs the machine must not be in motion. Check the breaks and the under wedge and remove the keys to the machine! After turning off the propulsion, the wood reducer can continue to rotate.

  • Page 12: Wheels, Tyres

    Take care when moving with battery fluids as they are corrosive! Use only th e prescribed fuses. If any stronger than these are used then the electrical structure will be destroyed resulting in the risk of fire! Always administer the plus terminal with a covering. If all are turned off at once there is a risk of explosion! Hydraulic construction.
  • Page 13 General work safety references. The wood chipper is built to the very highest standards of engineering and is totally reliable. Despite this however, this product can also be dangerous when it is not operated according to the instructions. Every person who handles the fitting, works on, and tests the wood chipper, must have read and understood the entire instruction manual.

  • Page 14: Important Safety Precautions

    The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
  • Page 15 Suitable clothing Always wear - Safety helmet with face visor Ear defenders Thick gloves (Avoiding tight fitting gloves) Overalls Avoid Loose clothing Ties Anoraks with loose cords Starting the machine Always start with the feed rollers disengaged (‚stop‘ position). Start the tractor, and engage the PTO, building up to 540rpm gradually. When the tractor is running at 540rpm, engage the feed rollers by pulling lever to ‚forward‘...

  • Page 16: Service Procedure

    A425 / A328 / A325 = 35 Litres / minute A521 / A528 / A518 = 20 Litres / minute Greasing insructions Wood chipper Jensen – Lubricate spur gear teeth Aral 'SINIT III' – Lubricate UJ's and feed roller bearings with Shell 'RETINAX A'...
  • Page 17 Chipping length - Both rotor shaft bearings are grease filled for life (in normal working conditions) with Lithium grease including anti corrosive and anti penetration properties (Class 3). These bearings must not be re-greased or their working life will be significantly reduced.
  • Page 18 Knife grinding overview with wear limit...

  • Page 19: Power Requirements

    Hydraulic capacity regulator = 5 up to 20mm (larger pieces on request). Attention: Use only spare parts origine JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine.
  • Page 20 dB(A) – ratings for different machine types Type of dB(A) at measuring point machine Last Leerlauf A 141 Di A 141 Z A 231 Di A 231 Z A 328 Di A 328 Z A 328 ZUX A 325 Di A 325 Z A 325 ZUX A 425 Di...
  • Page 21 Greasing Instruction A521/528 Both bearings of main shaft (pos.1) are filled with lithium-grease including anti-corrosive of penetration class 3. On normal working conditions this is sufficient for the lifetime of the bearing. The bearing must not be regreased to avoid substantiel decrease of lifetime of bearings. Greasing instructions for 8-working-hours-shift Quantity of lubricant, Pos.
  • Page 22 Operating Instructions for retraction roller gear General Read these instructions before you install, maintain or repair the gear boxes. Rotating shafts and hot parts could cause injury. All work has to be carried out by qualified personal only. Relevant safety regulations must be obeyed. Claims under guarantee can only be met if these instructions are complied with.
  • Page 23 Operating Instructions for retraction roller gear Lubrication The gear boxes are not filled with oil. Mineral or synthetic oils may be used as lubricant. During the first operating hours an oil film at shaft seals and around the vent valve may appear.
  • Page 24 Bushing Taper Lock Mount the pulley Make sure that all Put the pulley on the surfaces are clean and shaft, push it to the free from grease. Put correct position and the kone into the pulley fasten the screws tight and rotate to match the and even.
  • Page 25 Mounting the locking element – KTR 400 Torque All screwshave to be tightened to the proper torque by using a torque-wrench. Fastening the screws below or above the proper value decteases the maximum torque-transmission. Due to different values of surface-friction even a proberly set locking element might differ up to +/- 25% in ist torque-transmission.
  • Page 26 Joint Clean PTO shaft. Operate quick- Connecting Actuate locking disconnect lock. Pull on the PTO drive or push depending shaft. on lock model. For excessive Wide-angle CV PTO Joint articulations, drive shaft articulation stop PTO shaft. Check joint articulation in operation and standstill 1.
  • Page 27 Joint Dismantling Remove retaining ring. Place joint as shown above and use light hammer blows to drive up bearing bush. As a function of size, fix bearing bush into spezial tool SW23 or SW27 and remove bearing bush by light hammer blows onto the yoke or by rotating it.

  • Page 28: Technical Data

    Technical Data A521 Di transportation axle for 80 kn/h Coupling: Overrunning brakes Brend: KNOTT KR 13 HV KHV 13 max. weight: 1300kg support weight: 75kg Axle: KNOTT VGB 10 M Braks: 20-2425/1 Axle load: 1050kg Wheel - mount: 112 x 5 Wheel - screw: M12x1,5 Wheel:...
  • Page 29 Automatic overload regulator Accessories Rotational speed display for service and operation. You can connect an external display on the terminal block X4 to display the actual rotational speed. Technical Data Nominal voltage From 12V DC – or 24V DC – on-board system with diesel generator set running.
  • Page 30 Automatic overload regulator Mounting of the pulse pick-up: For optimum functioning the following mounting dimensions should be adhered to: max. 2mm Setting must always be greater than D Operation Check the safe functioning of the unit. If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep.
  • Page 31 Art. Nr.: 16678 Art. Nr.: 19312 Art. Nr.: 16467 Art. Nr.: 16875 Art. Nr.: 16875 Art. Nr.: 16876...
  • Page 32 Motorantrieb Engine drive Propulsiur moteor Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 33 Motorantrieb Engine drive Propulsiur moteor Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 16720 Keilscheiben Adapter pulley adapter adapteur pour poulie 3054 Schnorrsicherung spring ring rondelle elastique 16191 Schraube screw 16719 Keilscheibe pulley...
  • Page 34 Hauptwelle Main shaft Arbre principal Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 35 Hauptwelle Main shaft Arbre principal Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 7273 Gewindestift screw boulon 10431 Spannbuchse kpl. bushing cpl. manchons de serrage cplt. (Pos. 1 - 2) (Fig.
  • Page 36 Messerscheibe Chipper disk Volant à fenêtres Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 37 Messerscheibe Chipper disk Volant à fenêtres Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 11511 Messerscheibe knife disc disque a deux couteaux 9440 Messerunterlage 0,5mm knife's washer 0,5mm rondelle pour couteau 0,5mm 9441 Messerunterlage 1,0mm knife's washer 1,0 mm rondelle pour couteau 1,0mm...
  • Page 38 Gegenmesser Counter knife Contre couteau Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 39 Gegenmesser Counter knife Contre couteau Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9416 Gegenmesser counter knife contre couteau 9162 Spannpratze fixing device griffe d'arret 22022 Scheibe washer rondelle 5158 Schraube screw 9406...
  • Page 40 Untere Walze Lower roller Rouleau interieure Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 41 Untere Walze Lower roller Rouleau interieure Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 7910 Paßfeder fitting key clavette plate 9420 untere Walzenwelle lower shaft arbre inferieur Schraube screw 9285 untere Einzugswalze lower roller rouleau interieure...
  • Page 42 Obere Walze Upper roller Roleau superieure Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 43 Obere Walze Upper roller Roleau superieure Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9418 Getriebe Transmission Transmission 9434 Distanzscheibe Shim rondelle d' écartement 16852 Aufsteckgabel quick disconnect yoke mâchoire à verrouillage rapide 3082 Kreuzgelenk cross and bearing kit...
  • Page 44 Druckbalken Pressure bar Bouterolle de pression Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 45 Druckbalken Pressure bar Bouterolle de pression Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9421 Druckbalken pressure bar bouterolle de pression 10077 Schraube screw 7804 Mutter écrou 22020 Schmiernippel graiseur Labricating nipple 9422 Federwippe...
  • Page 46 Einführtrichter, klappbar Infeed chute Tremie d'alimentation Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 47 Einführtrichter, klappbar Infeed chute Tremie d'alimentation Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 2174 Schraube screw 2175 Federring spring ring rondelle élastique 22024 Scheibe washer rondelle 9407 Schraubleiste threaded flange plaque à...
  • Page 48 Schaltgestänge Control rod Tige de commande Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 49 Schaltgestänge Control rod Tige de commande Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 16150 Gabelkopf fork fourche 7128 Mutter écrou 23082 Arretierungsbuchse locking device dispositif d'arrêt 22008 Druckschraube thrust bolt vis de pression 5107 Mutter...
  • Page 50 Hydraulikanlage Hydraulic system Circuit hydraulique Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 51 Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9896 Verschraubung screwing joint de tuyeau 9561 Schlauch tube tuyeau 9753 Verschraubung screwing joint de tuyeau 19304 Pumpenanschluß...
  • Page 52 Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9922 Tankverschluß closure for reservoir capsule verrou 16066 Hydraulik - Öl, 20 Liter hydraulic oil, 20 liter l'huile hydraulique, 20 litre ---- Die mit einem "+"...
  • Page 53 Motorverkleidung Engine housing Protection moteur Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 54 Motorverkleidung Engine housing Protection moteur Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9452 Motorhaube bonnet capot 16309 Handgriff handle poignée 16218 Schraube screw boulon 22021 Scheibe washer rondelle 22067 Scheibe washer rondelle...
  • Page 55 Motorverkleidung Engine housing Protection moteur Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9417 Gasfeder throttle control ressort de pression à gaz 15149 Schraube screw boulon Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+"...
  • Page 56 Auswerfer Ejector Goulotte d'éjection Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 57 Auswerfer Ejector Goulotte d'éjection Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9060 Auswerfer kpl. ejector cpl. Goulotte d'éjection compléte 16535 Auswurfklappe adjustable trab clapet articulé 16234 Schraube screw 9240 Scheibe washer rondelle...
  • Page 58 Lichtbrett Light - set Planche èlectrique Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 59 Lichtbrett Light - set Planche èlectrique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 20304 Lichtbrett kpl. Light - set cpl. planche èlectrique cplt. (Pos. 1 - 12) (Fig. 1 - 12) (Fig.
  • Page 60 Auflaufeinrichtung - KHV 13-B Frein á inertie - KHV 13-B Overrunning brake - KHV 13-B Bauartbedingte Bildabweichungen möglich! De légéres différences clûes á la construction peuctent apparaitre sur l' image! Differences between construction and picture are possible!
  • Page 61 Auflaufeinrichtung - KHV 13-B Frein á inertie - KHV 13-B Overrunning brake - KHV 13-B Pos./ Best.- Nr.:/ Stch./ Rep./ Ordre Nr.:/ Qte'/ Bezeichnung Designation Designation Intem/ Order Nr.:/ Qty/ 20252 Zugrohr geschw. tuyau d'actionnement traction tube 20253 Führungsrohr Le tube conducteur guide tube 20254 Sechskantschraube kpl.
  • Page 62 Radbremse - 20-2425/1 Frein - 20-2425/1 Brake - 20-2425/1 Bauartbedingte Bildabweichungen möglich! De légéres différences clûes á la construction peuctent apparaitre sur l' image! Differences between construction and picture are possible!
  • Page 63 Radbremse - 20-2425/1 Frein - 20-2425/1 Brake - 20-2425/1 Pos./ Best.- Nr.:/ Stch./ Rep./ Ordre Nr.:/ Qte'/ Bezeichnung Designation Designation Intem/ Order Nr.:/ Qty/ 20224 Kugelbundschraube Vis a' embase convexe Spherical collar screw 20225 Kugelbundschraube Vis a' embase convexe Spherical collar screw 20226 Kappe Capouchon...

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