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Jensen 5510042710 Operating Instructions Manual
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Jensen 5510042710 Operating Instructions Manual

Woodchipper
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WOODCHIPPER
Operating instructions
Type :
Machine Nr.:
Date of building :
List of spare parts
A530 DiXL V-1505 E 80km/h
5510042710
04/2010
Jensen Service GmbH
D- 24975 Maasbüll
Tel.: 04634 / 9370-0
Fax: 04634 / 1025
E-mail: info@jensen-service.de

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Summary of Contents for Jensen 5510042710

  • Page 1 WOODCHIPPER Operating instructions List of spare parts Type : A530 DiXL V-1505 E 80km/h Machine Nr.: 5510042710 Date of building : 04/2010 Jensen Service GmbH D- 24975 Maasbüll Tel.: 04634 / 9370-0 Fax: 04634 / 1025 E-mail: info@jensen-service.de...
  • Page 3 Before attempting any maintenance on the machines, read the instruction and safety manuel thouroughly. We are always striving to improve our product and we reserve the right to bring about any changes and improvements which we consider to be appropriate. An obligation to any previously delivered machines and extended apparatus is ínvalid.
  • Page 5 At the side of the instruction manual, on the application and on the insert there are binding regulations concerning accident prevention and the recognised technical rules for safety which must be complyed with. We wish you much success with the use of our machine in your work. Jensen Service.
  • Page 7 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen-Service GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.holzhackmaschinen.com...
  • Page 9 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen-Service GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.holzhackmaschinen.com...
  • Page 11 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen-Service GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.holzhackmaschinen.com...
  • Page 13 Konformitätserklärung Certificate of CE conformity Déclaration de conformité JENSEN - SERVICE GMBH Bahnhofstraße 20-22 D-24975 Maasbüll bestätigt hiermit, dass die von ihr hergestellte Maschine (Holzzerkleinerer) declares that the manufactured machine (wood chipper) déclare que la machine fabriquée (broyeur de branches)
  • Page 15 Specifications With Diesel engine Typ A530 Feed roller aperture 210 x 150 mm Feed roller width 210 mm Disc Ø 595 mm Disc thickness 25 mm Hopper (width x height) 1040 x 710 mm Max. chip capacity 150 mm Propulsion infeed rollers Hydraulic Cutting length adjustment Serial...

  • Page 16: Specifications

    Specifications A530 DiXL V-1505 E 80 km/h Order Nr.: BPW ZAF 1,0-2 41000 Towing hitch BPW AE 1,0-2 Permissible total weight 1500 kg Permitted towing hitch load 100 kg Order Nr.: BPW 200x50 20186 Jockey wheel LB 48 20187 Jockey wheel mounting plate plastic E 2275 20748 Fender...
  • Page 17 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogramm Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Vor Inbetriebnahme die Betriebs- anleitung und Sicherheitshinweise lesen und beachten. Service - Center Carefully read operator’s manual before Service - Center handling the machine.
  • Page 18 Bedeutung der Piktogramme Meaning of the Pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch sich drehende Maschinen- teile. Alle Maschinen je 1x Keep away from rotating machine parts. rechts u.
  • Page 19 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch fort schleudernde Teile bei laufendem Motor – Sicherheitsabstand halten. Trog rechts Danger –...
  • Page 20 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Schaltstellungen Stop – Einzug - Rückwärts Switch position Stop – Input – backwarts Trog rechts Right side from infeed chute Positionnement du commutateur...
  • Page 21 GENERAL SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS With variations in machines, some of these statements may be contradictory as regards the servicing. In these cases it is advisable to follow the standard guidelines! Basic rules: Before anyone starts up the wood chipper study the safety rules for commerce and operation! Pay attention to the references in this operations guide as they are general legal safety and accident prevention instructions.

  • Page 22: Starting Instructions

    On transport routes take precautionary safety measures to ensure that revolving pieces of equipment do not dangerously alter the area! Ensure that construction equipment/personnel are standing in a safe place! Additional weights In the construction of the Wood chipper, back and front propulsion is always sufficient for the load at the front and back respectively.
  • Page 23 Pay attention to the sliding clutch in the Cardan shaft and ensure that it is fully covered by the safety feature (machine and tractor) The covering of the safety features must be at least 50mm in total! Before turning on the PTO make sure that its high rotation speed power of the propulsion machine is equal to the permissible rotation speed of the Wood chipper! Before turning on the PTO take care that no one is in close enough proximity...

  • Page 24: Electrical Construction

    In the event of the cap of the knife falling off, the chimney on that side will shake and stop! Only attempt the laying and removal of the V-belt when there is no movement! Safety features must be fitted according to the regulations! Safety preparations such as welding, sharpening, drilling etc.
  • Page 25 Hydraulic construction. Stop the permitted opperations pressure! The hydraulic structure is kept under high pressure! Under the high pressure it is possible that some of the high pressure fluids may escape (hydraulic oil). This is able to penetrate the skin and can cause serious injuries.
  • Page 26 General work safety references. The wood chipper is built to the very highest standards of engineering and is totally reliable. Despite this however, this product can also be dangerous when it is not operated according to the instructions. Every person who handles the fitting, works on, and tests the wood chipper, must have read and understood the entire instruction manual.

  • Page 27: Important Safety Precautions

    The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
  • Page 28 Suitable clothing Always wear - Safety helmet with face visor - Ear defenders - Thick gloves (Avoiding tight fitting gloves) - Overalls Avoid - Loose clothing - Ties - Anoraks with loose cords Starting the machine Always start with the feed rollers disengaged (‚stop‘ position). Start the tractor, and engage the PTO, building up to 540rpm gradually.
  • Page 29 A425 / A428 / A430 / A328 / A340 = 35 Litres / minute A521 / A528 / A518 / A530 = 20 Litres / minute Greasing instruction Wood chipper Jensen For detailed greasing instructions and intervals, please refer to the sheet 'Greasing instructions' which is part of this operating instructions.
  • Page 30 Operating instructions Start of the machine = for tractor pivot shafts at 540 rpm clockwise rotation. Start machine at disengaged feeding and at slow pivot rotation. Disengage feeding: Push disengaging lever in direction knives-disc (position „AUS“) Engage feeding: Pull disengaging lever in opposite direction (position „EIN“) Recommended instructions during operation Branch wood to be fed always with heavier end towards retraction rollers.
  • Page 31 Knife grinding overview with wear limit A 041 A 240 knife - wear limit knife - wear limit von 110mm - 95mm von 80mm - 60mm A 340 A 430 knife - wear limit knife - wear limit von 100mm - 70mm von 80mm - 60mm A 540 A 530...
  • Page 32 Depending from material to be chopped at minimum 9 HP (6,6 KW) Attention: Use only spare parts origin JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine.
  • Page 33 Noise level L (dB) Type of Load No-load machine running running A 141 Di A 141 Z A 231 Di A 231 Z A 328 Di A 328 Z A 328 ZUX A 425 Di A 425 Z A 540 Di A 530 Di A 530 Z...
  • Page 34 Greasing Instruction A530 Both bearings of main shaft (pos.1) are filled with lithium-grease including anti-corrosive of penetration class 3. On normal working conditions this is sufficient for the lifetime of the bearing. The bearing must not be regreased to avoid substantiel decrease of lifetime of bearings. Greasing instructions for 8-working-hours-shift Quantity of lubricant, Pos.

  • Page 35: Drive Components

    Operating Instructions for retraction roller gear General Read these instructions before you install, maintain or repair the gear boxes. Rotating shafts and hot parts could cause injury. All work has to be carried out by qualified personal only. Relevant safety regulations must be obeyed. Claims under guarantee can only be met if these instructions are complied with.
  • Page 36 Operating Instructions for retraction roller gear Lubrication The gear boxes are not filled with oil. Mineral or synthetic oils may be used as lubricant. During the first operating hours an oil film at shaft seals and around the vent valve may appear.
  • Page 37 Bushing Taper Lock Mount the pulley 1. Clean and de-grease the bore and taper surfaces of the bush and the tapered bore of the pulley. Insert the bush in the pulley. Hub and line up the holes (half threade holes must line up with up with half straight holes). 2.
  • Page 38 Schrauben-Anzugs- Schrauben moment (Nm) Screw Buchse Screw tightening Bush torques (Nm) Anzahl Größe Douille Couple de Quantity Size serage (Nm) Quantite Taille 1008 1/4“ 5.6 2 1108 1310 3/8“ 20 2 1315 1210 3/8“ 20 2 1215 1610 3/8“ 20 2 1615 7/16“...
  • Page 39 Joint Clean PTO shaft. Operate quick- Connecting Actuate locking disconnect lock. Pull on the PTO drive or push depending shaft. on lock model. Wide-angle CV PTO For excessive Joint drive shaft articulations, articulation stop PTO shaft. Check joint articulation in operation and standstill 1.
  • Page 40 Joint Dismantling Remove retaining ring. Place joint as shown above and use light hammer blows to drive up bearing bush. As a function of size, fix bearing bush into spezial tool SW23 or SW27 and remove bearing bush by light hammer blows onto the yoke or by rotating it.
  • Page 41 Automatic overload regulator Accessories Rotational speed display for service and operation. You can connect an external display on the terminal block X4 to display the actual rotational speed. Technical Data Nominal voltage From 12V DC – or 24V DC – on-board system with diesel generator set running.
  • Page 42 Automatic overload regulator Mounting of the pulse pick-up: For optimum functioning the following mounting dimensions should be adhered to: max. 2mm Setting must always be greater than D Operation Check the safe functioning of the unit. If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep.
  • Page 43 Electrical connexion for automatic overload regulator With magnetic valve closed when de-energised With the Jumper (1) the electric re-set bottons Jumper (1) bridged, without Jumper (1) non-bridged, with or pushbuttons can be activated or disactivated. electric re-set button or pushbuttons electric re-set button or pushbuttons (Connexions X4-Stop and X5-Reset) Information...

  • Page 45: Service Schedule

    Service Schedule...
  • Page 46 Service Schedule every every every every every Internal combustion Internal combustion after first after first after first every after first 100 hours Wood chipper 8 hours 50 hours 200 hours 250 hours engine HATZ engine KUBOTA 5 hours 10 hours 20 hours 20 hours 50 hours...
  • Page 47 Service Schedule every every every every every every every every every every Internal combustion Internal combustion Wood chipper 1000 1500 2000 3000 engine HATZ engine KUBOTA hours hours hours hours hours hours hours months years years Change oil filter Change fuel filter Change fuel pre filter Maintenance of the air filter...
  • Page 48 Jensen Service GmbH Bahnhofstraße 20-22 D-24975 Maasbüll Tel.: 04634 / 9370-0 Telefax: 04634 / 1025 eMail: info@jensen-service.de http://www.Holzhackmaschinen.com...
  • Page 49 Original – Ersatzteile Original - spare parts Pièces de rechange d’origine...
  • Page 51 Hydraulikanlage Hydraulic system Circuit hydraulique Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 52 Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 19343 Schlauch tube tuyeau 19235 Schlauch tube tuyeau 9695 Schlauch tube tuyeau 9730 Schlauch tube tuyeau 9730 Schlauch tube tuyeau...
  • Page 53 Pumpenantrieb hydraulic pump drive Propulsion pour pompe hydraulique Bauartbedingte Bildabweichung möglich! Deviations from figures possible! Differences symboliques possibles!
  • Page 54 Pumpenantrieb hydraulic pump drive Propulsion pour pompe hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 2346 Federring washer rondelle elastique 2348 Mutter ecrou 2256 Keilscheibe pulley poulie 9201 Keilriemen v - belt courroie 2345...
  • Page 55 Motorantrieb Engine drive Propulsiur moteor Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 56 Motorantrieb Engine drive Propulsiur moteor Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 40000 Keilscheiben Adapter pulley adapter adapteur pour poulie 3054 Schnorrsicherung spring ring rondelle elastique 22072 Schraube screw 16719 Keilscheibe pulley...
  • Page 57 Hauptwelle Main shaft Arbre principal Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 58 Hauptwelle Main shaft Arbre principal Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 7926 Gewindestift screw boulon 10431 Spannbuchse kpl. bushing cpl. manchons de serrage cplt. (Pos. 1 - 2) (Fig.
  • Page 59 Messerscheibe Chipper disk Volant à fenêtres Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 60 Messerscheibe Chipper disk Volant à fenêtres Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 11511 Messerscheibe knife disc disque a deux couteaux 9440 Messerunterlage 0,5mm knife's washer 0,5mm rondelle pour couteau 0,5mm 9441 Messerunterlage 1,0mm knife's washer 1,0 mm rondelle pour couteau 1,0mm...
  • Page 61 Gegenmesser Counter knife Contre couteau Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 62 Gegenmesser Counter knife Contre couteau Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9416 Gegenmesser counter knife contre couteau 9162 Spannpratze fixing device griffe d'arret 22022 Scheibe washer rondelle 5158 Schraube screw 9406...
  • Page 63 Oberer Walzenantrieb Upper roller drive Rouleau superieure Bauartbedingte Bildabweichung möglich! Deviations from figures possible! Differences symboliques possibles!
  • Page 64 Oberer Walzenantrieb Upper roller drive Rouleau superieure Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9496 Getriebe transmission transmission 9155 Flanschgabel flange yoke tourillon a flange 9139 Schraube screw boulon 3082 Kreuzgarnitur cross and bearing kit...
  • Page 66 Untere Walze Lower roller Rouleau interieure Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9496 Getriebe transmission transmission 3124 Paßfeder fitting key clavette plate 11519 untere Walzenwelle lower shaft arbre inferieur 9285 untere Einzugswalze lower roller...
  • Page 67 Auswerfer Ejector Goulotte d'éjection Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 68 Auswerfer Ejector Goulotte d'éjection Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9060 Auswerfer kpl. ejector cpl. Goulotte d'éjection compléte 16535 Auswurfklappe adjustable trab clapet articulé 16234 Schraube screw 9240 Scheibe washer rondelle...
  • Page 70 BPW ZAF 1,0-2 Zugverbindende Einrichtung BPW ZAF 1,0-2 connection towing attachments Dispositif d´attelage BPW ZAF 1,0-2 Pos. Benennung Artikelnummer: Pos. Benennung Artikelnummer: Pos. Designation Order Nr.: Pos. Designation Order Nr.: Pos. Désignation Ordre Nr.: Pos. Désignation Ordre Nr.: 41032 41041 Kupplung Gewindebolzen Coupling...
  • Page 71 Radbremse - S 2005 - 7 RASK Frein - S 2005 - 7 RASK Brake - S 2005 - 7 RASK Bauartbedingte Bildabweichungen möglich! De légéres différences clûes á la construction peuctent apparaitre sur l' image! Differences between construction and picture are possible!
  • Page 72 Radbremse - S 2005 - 7 RASK Frein - S 2005 - 7 RASK Brake - S 2005 - 7 RASK Pos./ Best.- Nr.:/ Stch./ Rep./ Ordre Nr.:/ Qte'/ Bezeichnung Designation Designation Intem/ Order Nr.:/ Qty/ 20639 Sicherungsmutter M24x1,5 écrou courronné M24x1,5 crowned nut M24x1,5 20640 Bremsbacken - Teilekit...
  • Page 73 A530 Lichbrett / Light- set / Set éclairage Pos. Nr. Artikelnummer Beschreibung Fig. No. Order No. Designation Pcs. Fig. Nr. Ordre No. Designation Pcs. Lichtbrett, komplett Light-set,cpl. 20767 Pare-chocs, complet Beleuchtungseinheit, links Light unit, left 40192 Unité d`éclairage, gauche Lichtscheibe, links Light lens, left 40095 Verre lumineux, gauche...
  • Page 74 Jensen Service GmbH Bahnhofstraße 20-22 D-24975 Maasbüll Tel.: 04634 / 9370-0 Telefax: 04634 / 1025 eMail: info@jensen-service.de http://www.Holzhackmaschinen.com...

This manual is also suitable for:

A530 dixl v-1505 e