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Summary of Contents for Jensen Angeln
- Page 1 Operating Instructions List of spare parts Machine : Woodchipper „Angeln“ Type : A141 Z Machine Nr.: 110212354 Date of building : 12/2002 Jensen Service Maasbüll GmbH Tel.: 04634 / 9370-0 D – 24975 Maasbüll Fax: 04634 / 1025 E-mail: jensenservicegmbh@t-online.de...
- Page 2 Before attempting any maintenance on the machines, read the instruction and safety manuel thouroughly. Jensen Service We are always striving to improve our product and we reserve the right to bring about any changes and improvements which we consider to be appropriate.
- Page 3 At the side of the instruction manual, on the application and on the insert there are binding regulations concerning accident prevention and the recognised technical rules for safety which must be complyed with. We wish you much success with the use of our machine in your work. Jensen Service.
- Page 4 Jensen Service GmbH Konformitätserklärung Certificate of CE Conformity Déclaration de conformité JENSEN SERVICE GMBH Bahnhofstraße 20-22 D-24975 Maasbüll bestätigt hiermit, dass die von ihr hergestellte Maschine (Holzzerkleinerer) declares that the machine (wood chipper) déclare que la machine (broyeur de branches)
- Page 5 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogramm Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Vor Inbetriebnahme die Betriebs- anleitung und Sicherheitshinweise lesen und beachten. Service - Center Carefully read operator’s manual before Service - Center handling the machine.
- Page 6 Bedeutung der Piktogramme Meaning of the Pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch sich drehende Maschinen- teile. Alle Maschinen je 1x Keep away from rotating machine parts. rechts u.
- Page 7 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch fort schleudernde Teile bei laufendem Motor – Sicherheitsabstand halten. Trog rechts Danger –...
- Page 8 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Schaltstellungen Stop – Einzug - Rückwärts Switch position Stop – Input – backwarts Trog rechts Right side from infeed chute Positionnement du commutateur...
- Page 9 GENERAL SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS With variations in machines, some of these statements may be contradictory as regards the servicing. In these cases it is advisable to follow the standard guidelines! Basic rules: Before anyone starts up the wood chipper study the safety rules for commerce and operation! Pay attention to the references in this operations guide as they are general legal safety and accident prevention instructions.
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Page 10: Starting Instructions
On transport routes take precautionary safety measures to ensure that revolving pieces of equipment do not dangerously alter the area! Ensure that construction equipment/personnel are standing in a safe place! Additional weights In the construction of the Wood chipper, back and front propulsion is always sufficient for the load at the front and back respectively. - Page 11 Pay attention to the sliding clutch in the Cardan shaft and ensure that it is fully covered by the safety feature (machine and tractor) The covering of the safety features must be at least 50mm in total! Before turning on the PTO make sure that its high rotation speed power of the propulsion machine is equal to the permissible rotation speed of the Wood chipper! Before turning on the PTO take care that no one is in close enough proximity...
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Page 12: Electrical Construction
After the process of tipping the container lower it completely. When it is elevated, do not leave it unsupervised! You must drive only when the containers are lowered! Conditioning, attendance and repairs When carrying out repairs the machine must not be in motion. Check the breaks and the under wedge and remove the keys to the machine! After turning off the propulsion, the wood reducer can continue to rotate. - Page 13 Take care when moving with battery fluids as they are corrosive! Use only the prescribed fuses. If any stronger than these are used then the electrical structure will be destroyed resulting in the risk of fire! Always administer the plus terminal with a covering. If all are turned off at once there is a risk of explosion! Hydraulic construction.
- Page 14 General work safety references. The wood chipper is built to the very highest standards of engineering and is totally reliable. Despite this however, this product can also be dangerous when it is not operated according to the instructions. Every person who handles the fitting, works on, and tests the wood chipper, must have read and understood the entire instruction manual.
- Page 15 The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
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Page 16: Routine Maintenance
Suitable clothing Always wear - Safety helmet with face visor Ear defenders Thick gloves (Avoiding tight fitting gloves) Overalls Avoid - Loose clothing Ties Anoraks with loose cords Starting the machine Always start with the feed rollers disengaged (‚stop‘ position). Start the tractor, and engage the PTO, building up to 540rpm gradually. -
Page 17: Service Procedure
A425 / A328 / A325 = 35 Litres / minute A521 / A528 / A518 = 20 Litres / minute Greasing insructions Wood chipper Jensen – Lubricate spur gear teeth Aral 'SINIT III' – Lubricate UJ's and feed roller bearings with Shell 'RETINAX A'... - Page 18 Chipping length - Both rotor shaft bearings are grease filled for life (in normal working conditions) with Lithium grease including anti corrosive and anti penetration properties (Class 3). These bearings must not be re-greased or their working life will be significantly reduced.
- Page 19 Knife grinding overview with wear limit...
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Page 20: Power Requirements
Hydraulic capacity regulator = 5 up to 20mm (larger pieces on request). Attention: Use only spare parts origine JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine. -
Page 21: Important! Additional Information
IMPORTANT! ADDITIONAL INFORMATION Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities of the tractor. The front axle of the tractor must always to be loaded with at least 20% of the unladen weight of the tractor. - Page 22 IMPORTANT! ADDITIONAL INFORMATION Combination of tractor and mounted implement CALCULATION OF THE REAL FRONT AXLE LOAD T F real (If with the front mounted implement (I ) the required minimum front ballasting (I ) cannot be reached, F min the weight of the front mounted implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
- Page 23 dB(A) – ratings for different machine types Type of dB(A) at measuring point machine Last Leerlauf A 141 Di A 141 Z A 231 Di A 231 Z A 328 Di A 328 Z A 328 ZUX A 325 Di A 325 Z A 325 ZUX A 425 Di...
- Page 24 Greasing Insructions A141, A231, A328, A325, A425 In order to maintain spur gears the grease type RETINAX G (Schell) is to be used. Use it to lubricate teeth of spur gears. A521, A518 In order to maintain spur gears the grease type ARAL SINIT III is to be used. Use it to lubricate teeth of spur gears.
- Page 25 Mounting the locking element – KTR 400 Torque All screwshave to be tightened to the proper torque by using a torque-wrench. Fastening the screws below or above the proper value decteases the maximum torque-transmission. Due to different values of surface-friction even a proberly set locking element might differ up to +/- 25% in ist torque-transmission.
- Page 26 Joint Clean PTO shaft. Operate quick- Connecting Actuate locking disconnect lock. Pull on the PTO drive or push depending shaft. on lock model. Wide-angle CV PTO For excessive Joint drive shaft articulations, articulation stop PTO shaft. Check joint articulation in operation and standstill 1.
- Page 27 Joint Dismantling Place joint as shown above and use light hammer blows to drive Remove retaining ring. up bearing bush. As a function of size, fix bearing bush into spezial tool SW23 or SW27 and remove bearing bush by light hammer blows onto the yoke or by rotating it.
- Page 28 Automatic overload regulator Accessories Rotational speed display for service and operation. You can connect an external display on the terminal block X4 to display the actual rotational speed. Technical Data Nominal voltage From 12V DC – or 24V DC – on-board system with diesel generator set running.
- Page 29 Automatic overload regulator Mounting of the pulse pick-up: For optimum functioning the following mounting dimensions should be adhered to: max. 2mm Setting must always be greater than D Operation Check the safe functioning of the unit. If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep.
- Page 31 A141 Z(K)X Hydraulic system Pos. Nr. Order Nr. Designation pcs. 19391 tube 28 R/RL 800 9617 hydr. pump, Bosch 0510645004 19261 tube 15 R/RL 1600 19442 hydr. Filter Hydac MFM BN/HC 55 Na 19443 cartridge for filter 19192 gauge slide VKA 3/15 16304 magnetic valve...
- Page 32 A141 Z(K)X Hydraulic Pump Drive Pos. Nr. Order Nr. Designation pcs. -------- hydr. pump (see extra sheet) 7072 screw M8x20 2175 spring ring 2346 spring ring 2348 10297 Mounting plate EL 81.001.1 10067 pulley 2x17/Bx125 2031 v-belt 17x1500 li 5187 screw M12x50 2347...
- Page 33 A141 Z(K)X Main shaft...
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Page 34: Main Shaft
A141 Z(K)X Main shaft Fig.- Nr.: Order Nr.: Designation pcs. 16191 screw M12x40 3054 washer 10237 shaft EL 4.1.10 2377 locking element KTR 400 14605 pulley 6x17Bx180 1399 bushing 10mm DL 4.9.1 14621 pulley 2x17Bx280 6207 fitting key A12x8x30 2053 bushing L 4.25 10531... - Page 35 A141 Chipper disc - 2 knifes, window type Fig.- Nr.: Order Nr.: Designation pcs. 10337 2-knife-disc EL 32.001.7 1999 screw M16x50 1998 3/4" 9183 washer 10220 knife's washer 0,5mm EL 3.3.13.2 A 10221 knife's washer 1,0mm EL 3.3.13.2 B 10222 knife's washer 1,5mm EL 3.3.13.2 C...
- Page 36 A141 Propulsion for retraction roller drive Fig.- Nr. Order Nr. Designation pcs. 16831 gear 16829 quick-disconnect yoke 10012 cross and bearing kit 10017 inboard yoke 10299 telescopic section, outside 10015 telescopic section, inside 10013 inboard yoke 10012 cross and bearing kit 10011 hub yoke 10014...
- Page 37 A141 Upper retraction roller drive Fig.- Nr. Order Nr. Designation 3418 fitting key 10324 roller bearing left 10325 roller bearing right 3087 fitting key 10007 upper roller shaft 10544 upper roller collar 10447 spring with nut 10178 screw for roller bearing Parts marked "+"...
- Page 38 A141 Lower retraction roller drive Fig.- Nr. Order Nr. Designation pcs. 10055 bearing cpl. 10054 bearing 6083 fitting key screw 10054 bearing 3418 fitting key 10108 lower roller flage bearing 10543 lower roller shaft Parts marked "+" are not shown in figures!
- Page 39 A141 / 231 Ejector - not tiltable Fig.- Nr. Order Nr. Designation pcs. 16355 adjustable trab 16103 spring 16356 ejector cplt. 16352 wire rope 16348 adjustment lever for trap cplt. 16347 nut for 16147 16147 clamp with counterpart 1812a bearing Parts marked "+"...