Jensen 560804147 Operating Instructions Manual
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Jensen 560804147 Operating Instructions Manual

Jensen 560804147 Operating Instructions Manual

Woodchipper
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WOODCHIPPER
Operating instructions
Type :
Machine Nr.:
Date of building :
List of spare parts
A540 DiXL D-1703 Track
560804147
04/2008
Jensen Service GmbH
D- 24975 Maasbüll
Tel.: 04634 / 9370-0
Fax: 04634 / 1025
E-mail: info@jensen-service.de

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  • Page 1 WOODCHIPPER Operating instructions List of spare parts Type : A540 DiXL D-1703 Track Machine Nr.: 560804147 Date of building : 04/2008 Jensen Service GmbH D- 24975 Maasbüll Tel.: 04634 / 9370-0 Fax: 04634 / 1025 E-mail: info@jensen-service.de...
  • Page 3 Before attempting any maintenance on the machines, read the instruction and safety manuel thouroughly. We are always striving to improve our product and we reserve the right to bring about any changes and improvements which we consider to be appropriate. An obligation to any previously delivered machines and extended apparatus is ínvalid.
  • Page 5 At the side of the instruction manual, on the application and on the insert there are binding regulations concerning accident prevention and the recognised technical rules for safety which must be complyed with. We wish you much success with the use of our machine in your work. Jensen Service.
  • Page 7 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen Holzhackmaschinen GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.holzhackmaschinen.com...
  • Page 9 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen Holzhackmaschinen GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.holzhackmaschinen.com...
  • Page 11 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen Holzhackmaschinen GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.holzhackmaschinen.com...
  • Page 13 Konformitätserklärung Certificate of CE conformity Déclaration de conformité JENSEN Holzhackmaschinen GMBH Bahnhofstraße 20-22 D-24975 Maasbüll bestätigt hiermit, dass die von ihr hergestellte Maschine (Holzzerkleinerer) declares that the manufactured machine (wood chipper) déclare que la machine fabriquée (broyeur de branches) A 540 Di...

  • Page 15: Specifications

    Specifications With Diesel engine Typ A540 210 x 190 mm Feed roller aperture Feed roller width 210 mm Disc Ø 650 mm Disc thickness 30 mm 210 x 190 mm Feed roller aperture 1170 x 800 mm Hopper (width x height) 190 mm Max.
  • Page 16 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogramm Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Vor Inbetriebnahme die Betriebs- anleitung und Sicherheitshinweise lesen und beachten. Service - Center Carefully read operator’s manual before Service - Center handling the machine.
  • Page 17 Bedeutung der Piktogramme Meaning of the Pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch sich drehende Maschinen- teile. Alle Maschinen je 1x Keep away from rotating machine parts. rechts u.
  • Page 18 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch fort schleudernde Teile bei laufendem Motor – Sicherheitsabstand halten. Trog rechts Danger –...
  • Page 19 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Schaltstellungen Stop – Einzug - Rückwärts Switch position Stop – Input – backwarts Trog rechts Right side from infeed chute Positionnement du commutateur...
  • Page 20 GENERAL SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS With variations in machines, some of these statements may be contradictory as regards the servicing. In these cases it is advisable to follow the standard guidelines! Basic rules: Before anyone starts up the wood chipper study the safety rules for commerce and operation! Pay attention to the references in this operations guide as they are general legal safety and accident prevention instructions.

  • Page 21: Starting Instructions

    On transport routes take precautionary safety measures to ensure that revolving pieces of equipment do not dangerously alter the area! Ensure that construction equipment/personnel are standing in a safe place! Additional weights In the construction of the Wood chipper, back and front propulsion is always sufficient for the load at the front and back respectively.
  • Page 22 Pay attention to the sliding clutch in the Cardan shaft and ensure that it is fully covered by the safety feature (machine and tractor) The covering of the safety features must be at least 50mm in total! Before turning on the PTO make sure that its high rotation speed power of the propulsion machine is equal to the permissible rotation speed of the Wood chipper! Before turning on the PTO take care that no one is in close enough proximity...

  • Page 23: Electrical Construction

    In the event of the cap of the knife falling off, the chimney on that side will shake and stop! Only attempt the laying and removal of the V-belt when there is no movement! Safety features must be fitted according to the regulations! Safety preparations such as welding, sharpening, drilling etc.
  • Page 24 Hydraulic construction. Stop the permitted opperations pressure! The hydraulic structure is kept under high pressure! Under the high pressure it is possible that some of the high pressure fluids may escape (hydraulic oil). This is able to penetrate the skin and can cause serious injuries.
  • Page 25 General work safety references. The wood chipper is built to the very highest standards of engineering and is totally reliable. Despite this however, this product can also be dangerous when it is not operated according to the instructions. Every person who handles the fitting, works on, and tests the wood chipper, must have read and understood the entire instruction manual.

  • Page 26: Important Safety Precautions

    The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
  • Page 27 Suitable clothing Always wear - Safety helmet with face visor - Ear defenders - Thick gloves (Avoiding tight fitting gloves) - Overalls Avoid - Loose clothing - Ties - Anoraks with loose cords Starting the machine Always start with the feed rollers disengaged (‚stop‘ position). Start the tractor, and engage the PTO, building up to 540rpm gradually.
  • Page 28 Chipping length The chipping length is adjustable between 5mm – 20mm by turning the regulator of the hydraulic valve (larger chip size on special request). Cutting length can also be affected by the temperature of the hydraulic fluid so that it will be necessary to re-adjust during work.
  • Page 29 The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
  • Page 30 Avoid from dirt when disassemble – mounting the counter-knife, clean the surfaces from dirt and chips. Attention: Use only spare parts origin JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine.
  • Page 31 Noise level L (dB) Type of Load No-load machine running running A 141 Di A 141 Z A 231 Di A 231 Z A 328 Di 115,8 A 328 Z A 328 ZUX A 425 Di A 425 Z A 540 Di A 530 Di A 530 Z...
  • Page 32 Operating instructions Start of the machine = for tractor pivot shafts at 1000/540 rpm clockwise rotation. Start machine at disengaged feeding and at slow pivot rotation. Operation of the stopbar Stop: push position infeed: middle position return: pull position Recommended instructions during operation Branch wood to be fed always with heavier end towards retraction rollers.
  • Page 33 Greasing Instruction A540 Both bearings of main shaft (pos.1) are filled with lithium-grease including anti-corrosive of penetration class 3. On normal working conditions this is sufficient for the lifetime of the bearing. The bearing must not be regreased to avoid substantiel decrease of lifetime of bearings. Greasing instructions for 8-working-hours-shift Quantity of lubricant, Pos.

  • Page 34: Moving The Machine

    Moving the machine Operating the undercarriage Straightforward translation. Push both levers forward to go straight- forward Pull both levers backward to go reverse. Right / left steering To steer right, push the left lever forward. To steer left, push the right lever forward.
  • Page 35 Moving the machine Maneuvering on soft ground Avoid driving on very soft grounds, which haven’t got enough resistance to bear the machine fast. Avoiding the maneuvering on inclined grounds Caution: maneuvering on inclined grounds is dangerous. Reduce the maneuvering speed in order to avoid inclinations or skiddings. As far as possiple avoid to turn on inclined grounds.
  • Page 36 Moving the machine Operating the machine on sloping ground Caution: The recommended limit of operation on sloping ground should not exceed an incline of 20°. Above 20° the machine can to overbalance. Only for tracks with tilting mechanism! Using the tilting mechanism on sloping ground Caution: The recommended limit of operation for use of the tilting mechanism on sloping ground should not exceed an...
  • Page 37 Moving the machine Transporting the machine Loading the machine on a low bed truck Always perform machine loading and unloading operation on a solid and level surface. IMPORTANT: Remember to use a ramp or a loading platform for loading and unloading the excavator.
  • Page 38 Moving the machine Put wedges before and behind the tracks. Fasten each corner of the machine and fasten the front arm to the trailer with a chain or a suitable anchor. During the transport, position the fulel valve to OFF and make sure that the engine is in a flat position, in order to avoid fuel leaks.

  • Page 39: Technical Data

    Technical Data Woodchipper Max. wood diameter cm Chipping length mm 5-20 Hydraulic oil reservoir capacity l Length mm 2570 Width mm 1200 Height mm 2400 Weight kg 1450 Oil flow rate max. L/m Diesel Engine Type Kubota D-1703 Power KW/HP 27,5 / 37,3 3000 Motor nr.

  • Page 40: Checking Track Tension

    Rubber track maintenance Checking track tension Stop your machine on flat and solid surface. Lift it in safe conditions and put stable supports under the undercarriage frame to properly support it. Measure distance A at the central roller of the undercarriage from the bottom of the roller to the rigid inside surface of the rubber track.
  • Page 41 Rubber track maintenance DANGER It is not normal for the track to remain too tight after turning valve 1 counter-clockwise or for it to remain loose after introducting grease into grease nipple 2. Never try to remove the tracks or disassemble the track-stretching cylinder since pressure of the grease inside the track is extremely dangerous.
  • Page 42 Rubber track maintenance C) Detachment of metal cores The metal core functions as an adhesive for the rubber, especially between the core itself and the steel cables. Detachment can be caused by excess track tension or by cable breakage for the following reasons: -metal cores have been rolled by a worn sprocket as indicated in the figure.
  • Page 43 Rubber track maintenance Replacement of rubber tracks The grease contained in the hydraulic track is under pressure. Never loosen grease valve 1 for more than 1 turn. If the valve is DANGER loosened too much then pressurized grease may exit and cause severe injury to the machine operator.
  • Page 44 Rubber track maintenance 3.Mesh the track links in the sprocket and place the other end of the track on the track- stretching wheel. 4.Rotate the driving gear in erverse (7) and pull the track soles inside the frame (8) 5.Position the track using a steel tube and turn the driving gear again.
  • Page 45 Maintenance of drive geared motors Checking the oil level in the reduction unit Every 100 hours check the oil level in the reduction unit gearbox. Stop the hydraulic geared motor with plugs aligned horizontal. Remove the plugs as shown in fig. A and check that the oil level is up to their holes.

  • Page 46: Transport And Storage

    Operating Instructions for retraction roller gear General Read these instructions before you install, maintain or repair the gear boxes. Rotating shafts and hot parts could cause injury. All work has to be carried out by qualified personal only. Relevant safety regulations must be obeyed. Claims under guarantee can only be met if these instructions are complied with.
  • Page 47 Operating Instructions for retraction roller gear Lubrication The gear boxes are not filled with oil. Mineral or synthetic oils may be used as lubricant. During the first operating hours an oil film at shaft seals and around the vent valve may appear.
  • Page 48 KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: ®...
  • Page 49 KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: The clamping set is generally delivered in assembled condition.
  • Page 50 KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: Assembly...
  • Page 51 KTR-N 40818 E ® KTR Kupplungstechnik C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: Disassembly...
  • Page 52 Joint Clean PTO shaft. Operate quick- Connecting Actuate locking disconnect lock. Pull on the PTO drive or push depending shaft. on lock model. Wide-angle CV PTO For excessive Joint drive shaft articulations, articulation stop PTO shaft. Check joint articulation in operation and standstill 1.
  • Page 53 Joint Dismantling Remove retaining ring. Place joint as shown above and use light hammer blows to drive up bearing bush. As a function of size, fix bearing bush into spezial tool SW23 or SW27 and remove bearing bush by light hammer blows onto the yoke or by rotating it.
  • Page 54 Automatic overload regulator Accessories Rotational speed display for service and operation. You can connect an external display on the terminal block X4 to display the actual rotational speed. Technical Data Nominal voltage From 12V DC – or 24V DC – on-board system with diesel generator set running.

  • Page 55: Operation

    Automatic overload regulator Mounting of the pulse pick-up: For optimum functioning the following mounting dimensions should be adhered to: max. 2mm Setting must always be greater than D Operation Check the safe functioning of the unit. If operation is correct no special measures need to be taken nor any measures for maintenance an upkeep.
  • Page 56 DC 104 - 12V DC 104 - 12V Electrical connexion for automatic overload regulator Electrical connexion for automatic overload regulator With magnetic valve closed when de-energised With the Jumper (1) the electric re-set Jumper (1) bridged, without Jumper (1) non-bridged, with bottons or pushbuttons can be activated or electric re-set button or pushbuttons electric re-set button or pushbuttons...

  • Page 58: Service Schedule

    Service Schedule every every every every every Internal combustion Internal combustion after first after first after first every after first 100 hours Wood chipper 8 hours 50 hours 200 hours 250 hours engine HATZ engine KUBOTA 5 hours 10 hours 20 hours 20 hours 50 hours...
  • Page 59 Service Schedule every every every every every every every every every every Internal combustion Internal combustion Wood chipper 1000 1500 2000 3000 engine HATZ engine KUBOTA hours hours hours hours hours hours hours months years years Change oil filter Change fuel filter Change fuel pre filter Maintenance of the air filter...
  • Page 60 Jensen Service GmbH Bahnhofstraße 20-22 D-24975 Maasbüll Tel.: 04634 / 9370-0 Telefax: 04634 / 1025 eMail: info@jensen-service.de http://www.Holzhackmaschinen.com...
  • Page 61 Original – Ersatzteile Original - spare parts Pièces de rechange d’origine...
  • Page 62 Hydraulikanlage Hydraulic system Circuit hydraulique Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 63 Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. Hydraulikschlauch tube tube 19155 Hydraulikschlauch tube tube 21117 Hydraulikschlauch tube tube 19181 Hydraulikschlauch tube tuyeau 21256 Hydraulikschlauch tube tuyeau 21253...
  • Page 64 Motorantrieb Engine drive Propulsion moteur Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 16720 Keilscheiben Adapter pulley adapter adapteur pour poulie 3054 Schnorrsicherung washer rondelle 16191 Inbusschraube cylinder screw vis à téte cylindrique 14728 Keilscheibe pulley...
  • Page 65 Hauptwelle Main shaft Arbre principal Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 65011 Hauptwelle main shaft arbre principal 2595 Paßfeder fitting key clavette plate chipper disc Messerscheibe volant à fenêtres -------- (see chipper (siehe Messerscheibe)
  • Page 66 Messerscheibe Chipper disk Volant à fenêtres Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 65010 Messerscheibe knife disc disque a deux couteaux 2665 Messer knife couteau Z-Messer Z-knife Z-couteau 23149 Z-Messer Z-knife Z-couteau...
  • Page 67 Gegenmesser Counter knife Contre couteau Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9416 Gegenmesser counter knife contre couteau 9162 Spannpratze fixing device griffe d'arret 22022 Scheibe washer rondelle 5158 Sechskantschraube hexagon screw vis hexagonale 65009...
  • Page 68 Walzeneinzug Retraction roller drive Transmission a rouleau Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9496 Walzengetriebe roller transmission roleau transmission 66010 obere Einzugswalze upper roller rouleau superieure 66009 obere Walzenwelle upper shaft arbre 65021...
  • Page 69 Auswerfer ejector Goulotte d' Ejection Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 66049 Auswerfer ejector Goulotte d' ejection 16535 Auswerferklappe adjustable trab Clapet articulé pour goulotte 16538 Verstellstange adjustment lever levier d' articulation 20021 Unterlegscheibe...
  • Page 70 Jensen Service GmbH Bahnhofstraße 20-22 D-24975 Maasbüll Tel.: 04634 / 9370-0 Telefax: 04634 / 1025 eMail: info@jensen-service.de http://www.Holzhackmaschinen.com...

This manual is also suitable for:

A540 dixl d-1703

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