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Jensen A540 DiXL D-1703 E Operating Instructions Manual
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Jensen A540 DiXL D-1703 E Operating Instructions Manual

Woodchipper
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WOODCHIPPER
Operating instructions
Type :
Machine Nr.:
Date of building :
List of spare parts
A540 DiXL D-1703 E 80km/h
561105402
05/2011
Jensen Service GmbH
D- 24975 Maasbüll
Tel.: 04634 / 9370-0
Fax: 04634 / 1025
E-mail: info@jensen-service.de

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Summary of Contents for Jensen A540 DiXL D-1703 E

  • Page 1 WOODCHIPPER Operating instructions List of spare parts Type : A540 DiXL D-1703 E 80km/h Machine Nr.: 561105402 Date of building : 05/2011 Jensen Service GmbH D- 24975 Maasbüll Tel.: 04634 / 9370-0 Fax: 04634 / 1025 E-mail: info@jensen-service.de...
  • Page 3 Before attempting any maintenance on the machines, read the instruction and safety manuel thouroughly. We are always striving to improve our product and we reserve the right to bring about any changes and improvements which we consider to be appropriate. An obligation to any previously delivered machines and extended apparatus is ínvalid.
  • Page 5 At the side of the instruction manual, on the application and on the insert there are binding regulations concerning accident prevention and the recognised technical rules for safety which must be complyed with. We wish you much success with the use of our machine in your work. Jensen Service.
  • Page 7 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen-Service GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.jensen-service.de...
  • Page 9 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen-Service GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.jensen-service.de...
  • Page 11 (stamp / cachet) Datum Unterschrift (date) (signature) Vertrieb über: (distributed by / distribué par:) Jensen-Service GmbH . Bahnhofstraße 20-22 . D-24975 Maasbüll Tel.: +49 46 34 93 70 0 . Fax: +49 46 34 10 25 E-mail: info@jensen-service.de . Homepage: www.jensen-service.de...
  • Page 13 Konformitätserklärung Certificate of CE conformity Déclaration de conformité JENSEN - SERVICE GMBH Bahnhofstraße 20-22 D-24975 Maasbüll bestätigt hiermit, dass die von ihr hergestellte Maschine (Holzzerkleinerer) declares that the manufactured machine (wood chipper) déclare que la machine fabriquée (broyeur de branches)

  • Page 15: Hydraulic System

    Specifications Typ A540 With Diesel engine Feed roller aperture 210 x 190 mm Feed roller width 210 mm Disc Ø 650 mm Disc thickness 30 mm Hopper (width x height) 1170 x 800 mm Max. chip capacity 190 mm Propulsion infeed rollers Hydraulic Cutting length adjustment Serial...

  • Page 16: Specifications

    Specifications A540 DiXL D-1703 E 80km/h Order Nr.: BPW CB 1505 20931 Axle Brake: S-2005-7 RASK Axle load: 1500 kg Wheel mount: 5x112 Wheel screw: M12x1,5 60° 850mm Order Nr.: BPW ZAF 1,5-2 20930 Towing hitch BPW AE 1,5-2 Permissible total weight...
  • Page 17 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogramm Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Vor Inbetriebnahme die Betriebs- anleitung und Sicherheitshinweise lesen und beachten. Service - Center Carefully read operator’s manual before Service - Center handling the machine.
  • Page 18 Bedeutung der Piktogramme Meaning of the Pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch sich drehende Maschinen- teile. Alle Maschinen je 1x Keep away from rotating machine parts. rechts u.
  • Page 19 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Gefahr durch fort schleudernde Teile bei laufendem Motor – Sicherheitsabstand halten. Trog rechts Danger –...
  • Page 20 Bedeutung der Piktogramme Meaning of the pictograms Signification des pictogrammes Betekenis van de pictogrammen Piktogramme Bedeutung Position Pictogram Meaning Place Pictogramme / Pictogrammen Signification / Betekenis Positionnement / Positie Schaltstellungen Stop – Einzug - Rückwärts Switch position Stop – Input – backwarts Trog rechts Right side from infeed chute Positionnement du commutateur...
  • Page 21 GENERAL SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS With variations in machines, some of these statements may be contradictory as regards the servicing. In these cases it is advisable to follow the standard guidelines! Basic rules: Before anyone starts up the wood chipper study the safety rules for commerce and operation! Pay attention to the references in this operations guide as they are general legal safety and accident prevention instructions.
  • Page 22 On transport routes take precautionary safety measures to ensure that revolving pieces of equipment do not dangerously alter the area! Ensure that construction equipment/personnel are standing in a safe place! Additional weights In the construction of the Wood chipper, back and front propulsion is always sufficient for the load at the front and back respectively.
  • Page 23 Pay attention to the sliding clutch in the Cardan shaft and ensure that it is fully covered by the safety feature (machine and tractor) The covering of the safety features must be at least 50mm in total! Before turning on the PTO make sure that its high rotation speed power of the propulsion machine is equal to the permissible rotation speed of the Wood chipper! Before turning on the PTO take care that no one is in close enough proximity...
  • Page 24 In the event of the cap of the knife falling off, the chimney on that side will shake and stop! Only attempt the laying and removal of the V-belt when there is no movement! Safety features must be fitted according to the regulations! Safety preparations such as welding, sharpening, drilling etc.
  • Page 25 Hydraulic construction. Stop the permitted opperations pressure! The hydraulic structure is kept under high pressure! Under the high pressure it is possible that some of the high pressure fluids may escape (hydraulic oil). This is able to penetrate the skin and can cause serious injuries.
  • Page 26 General work safety references. The wood chipper is built to the very highest standards of engineering and is totally reliable. Despite this however, this product can also be dangerous when it is not operated according to the instructions. Every person who handles the fitting, works on, and tests the wood chipper, must have read and understood the entire instruction manual.
  • Page 27 The Jensen Woodchipper is designed for reducing shrubs, bushes, branches, orchard and vineyard prunings etc., of unlimited length. The machine is for mounting an a tractor 3- point linkage and may also be supplied on a single or twin axle chassis for trailed use.
  • Page 28 Suitable clothing Always wear - Safety helmet with face visor - Ear defenders - Thick gloves (Avoiding tight fitting gloves) - Overalls Avoid - Loose clothing - Ties - Anoraks with loose cords Starting the machine Always start with the feed rollers disengaged (‚stop‘ position). Start the tractor, and engage the PTO, building up to 540rpm gradually.
  • Page 29 Chipping length The chipping length is adjustable between 5mm – 20mm by turning the regulator of the hydraulic valve (larger chip size on special request). Cutting length can also be affected by the temperature of the hydraulic fluid so that it will be necessary to re-adjust during work.
  • Page 30 Operating instructions Start of the machine = for tractor pivot shafts at 540 rpm clockwise rotation. Start machine at disengaged feeding and at slow pivot rotation. Disengage feeding: Push disengaging lever in direction knives-disc (position „AUS“) Engage feeding: Pull disengaging lever in opposite direction (position „EIN“) Recommended instructions during operation Branch wood to be fed always with heavier end towards retraction rollers.
  • Page 31 Avoid from dirt when disassemble – mounting the counter-knife, clean the surfaces from dirt and chips. Attention: Use only spare parts origin JENSEN. No warranty in case of using other products. In case of spare part order always mention the number of this machine.
  • Page 32 Noise level L (dB) Type of Load No-load machine running running A 141 Di A 141 Z A 231 Di A 231 Z A 328 Di A 328 Z A 328 ZUX A 425 Di A 425 Z A 540 Di A 530 Di A 530 Z...
  • Page 33 Greasing Instruction A540 Both bearings of main shaft (pos.1) are filled with lithium-grease including anti-corrosive of penetration class 3. On normal working conditions this is sufficient for the lifetime of the bearing. The bearing must not be regreased to avoid substantiel decrease of lifetime of bearings. Greasing instructions for 8-working-hours-shift Quantity of lubricant, Pos.
  • Page 34 Operating Instructions for retraction roller gear General Read these instructions before you install, maintain or repair the gear boxes. Rotating shafts and hot parts could cause injury. All work has to be carried out by qualified personal only. Relevant safety regulations must be obeyed. Claims under guarantee can only be met if these instructions are complied with.
  • Page 35 Operating Instructions for retraction roller gear Lubrication The gear boxes are not filled with oil. Mineral or synthetic oils may be used as lubricant. During the first operating hours an oil film at shaft seals and around the vent valve may appear.
  • Page 36 KTR-N 40818 E KTR Kupplungstechnik ® C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: ®...
  • Page 37 KTR-N 40818 E KTR Kupplungstechnik ® C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: The clamping set is generally delivered in assembled condition.
  • Page 38 KTR-N 40818 E KTR Kupplungstechnik ® C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: Assembly...
  • Page 39 KTR-N 40818 E KTR Kupplungstechnik ® C L A M P E X K T R 4 0 0 sheet: GmbH m o u n t i n g i n s t r u c t i o n s D-48407 Rheine edition: Disassembly...
  • Page 40 Joint Clean PTO shaft. Operate quick- Connecting Actuate locking disconnect lock. Pull on the PTO drive or push depending shaft. on lock model. For excessive Wide-angle CV PTO Joint articulations, drive shaft articulation stop PTO shaft. Check joint articulation in operation and standstill 1.
  • Page 41 Joint Dismantling Remove retaining ring. Place joint as shown above and use light hammer blows to drive up bearing bush. As a function of size, fix bearing bush into spezial tool SW23 or SW27 and remove bearing bush by light hammer blows onto the yoke or by rotating it.

  • Page 73: Service Schedule

    Service Schedule...
  • Page 74 Service Schedule every every every every every Internal combustion Internal combustion after first after first after first every after first 100 hours Wood chipper 8 hours 50 hours 200 hours 250 hours engine HATZ engine KUBOTA 5 hours 10 hours 20 hours 20 hours 50 hours...
  • Page 75 Service Schedule every every every every every every every every every every Internal combustion Internal combustion Wood chipper 1000 1500 2000 3000 engine HATZ engine KUBOTA hours hours hours hours hours hours hours months years years Change oil filter Change fuel filter Change fuel pre filter Maintenance of the air filter...
  • Page 76 Jensen Service GmbH Bahnhofstraße 20-22 D-24975 Maasbüll Tel.: 04634 / 9370-0 Telefax: 04634 / 1025 eMail: info@jensen-service.de http://www.jensen-service.de...
  • Page 77 Original – Ersatzteile Original - spare parts Pièces de rechange d’origine...
  • Page 78 Hydraulikanlage Hydraulic system Circuit hydraulique Die mit einem "+" gekennzeichneten Teile sind nicht abgebildet! Parts marked "+" are not shown in figures! Les positons précédées du signe "+" ne sont pas représentées!
  • Page 79 Hydraulikanlage Hydraulic system Circuit hydraulique Pos. Nr.: Bestell Nr.: Bezeichnung Anzahl Designation Designation Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9916 Verschraubung screwing joint de tuyeau 19304 Pumpenanschluß screwing joint de tuyeau 82101 Verschraubung screwing joint de tuyeau 19418 Schlauch tube...
  • Page 80 Motorantrieb Engine drive Propulsion moteur Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 16720 Keilscheiben Adapter pulley adapter adapteur pour poulie 3054 Schnorrsicherung washer rondelle 16191 Inbusschraube cylinder screw vis à téte cylindrique 14728 Keilscheibe pulley...
  • Page 81 Hauptwelle Main shaft Arbre principal Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 65011 Hauptwelle main shaft arbre principal 2595 Paßfeder fitting key clavette plate chipper disc Messerscheibe volant à fenêtres -------- (see chipper (siehe Messerscheibe)
  • Page 82 Messerscheibe Chipper disk Volant à fenêtres Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 65010 Messerscheibe knife disc disque a deux couteaux 2665 Messer knife couteau Z-Messer Z-knife Z-couteau 23149 Z-Messer Z-knife Z-couteau...
  • Page 83 Gegenmesser Counter knife Contre couteau Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9416 Gegenmesser counter knife contre couteau 9162 Spannpratze fixing device griffe d'arret 22022 Scheibe washer rondelle 5158 Sechskantschraube hexagon screw vis hexagonale 65009...
  • Page 84 Walzeneinzug Retraction roller drive Transmission a rouleau Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 9496 Walzengetriebe roller transmission roleau transmission 66010 obere Einzugswalze upper roller rouleau superieure 66009 obere Walzenwelle upper shaft arbre 65021...
  • Page 85 Auswerfer ejector Goulotte d' Ejection Pos. Nr.: Bestell Nr.: Bezeichnung Designation Designation Anzahl Fig. Nr.: Order Nr.: pcs. Fig. Nr.: Ordre Nr.: pcs. 66049 Auswerfer ejector Goulotte d' ejection 16535 Auswerferklappe adjustable trab Clapet articulé pour goulotte 16538 Verstellstange adjustment lever levier d' articulation 20021 Unterlegscheibe...
  • Page 87 Lichtbrett / Light-set / Set éclairage Pos. Nr. Artikelnummer Beschreibung Fig. No. Order No. Designation Pcs. Fig. Nr. Ordre No. Designation Pcs. Lichtbrett 20760 Light-set Set éclairage Beleuchtungseinheit, links 40192 Illuminator, left Unité d`éclairage, gauche Lichtscheibe, links 40095 Light lens, left Verre lumineux, gauche Beleuchtungseinheit, rechts 40193...
  • Page 88 Zugvorrichtung - ZAF 1,5-2 Frein á inertie - ZAF 1,5-2 Overrunning brake - ZAF 1,5-2 Pos./ Best.- Nr.:/ Rep./ Ordre Nr.:/ Bezeichnung Designation Designation Intem/ Order Nr.:/ 20932 Kupplung Coupling Accouplement 20933 Zugstange lose Pull rod loose Barre de traction séparée 20934 Stoßdämpfer Shock absorber...
  • Page 89 Zugvorrichtung - ZAF 1,5-2 Frein á inertie - ZAF 1,5-2 Overrunning brake - ZAF 1,5-2 Pos./ Best.- Nr.:/ Rep./ Ordre Nr.:/ Bezeichnung Designation Designation Intem/ Order Nr.:/ 20945 Handbremshebel Hand brake lever Levier de frein manuel pour timon 20946 Bolzen und Sicherung Bolt and lock Boulon et pièce de sûreté...
  • Page 90 Radbremse - S 2005 - 7 RASK Frein - S 2005 - 7 RASK Brake - S 2005 - 7 RASK Bauartbedingte Bildabweichungen möglich! De légéres différences clûes á la construction peuctent apparaitre sur l' image! Differences between construction and picture are possible!
  • Page 91 Radbremse - S 2005 - 7 RASK Frein - S 2005 - 7 RASK Brake - S 2005 - 7 RASK Pos./ Best.- Nr.:/ Stch./ Rep./ Ordre Nr.:/ Qte'/ Bezeichnung Designation Designation Intem/ Order Nr.:/ Qty/ 20639 Sicherungsmutter M24x1,5 écrou courronné M24x1,5 crowned nut M24x1,5 20640 Bremsbacken - Teilekit...
  • Page 92 Jensen Service GmbH Bahnhofstraße 20-22 D-24975 Maasbüll Tel.: 04634 / 9370-0 Telefax: 04634 / 1025 eMail: info@jensen-service.de http://www.jensen-service.de...

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561105402