Related Manuals for Wacker Neuson AR
Summary of Contents for Wacker Neuson AR
- Page 1 Operator's manual External vibrator AR, ARFU Model AR, ARFU Document 5100002209 Issue 08.2020 Version Language...
- Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
- Page 3 100_0000_0001.fm...
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Page 4: California Proposition 65 Warning
1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. -
Page 5: Table Of Contents
Storage location of the manual ....................8 Accident prevention regulations....................8 More information.......................... 8 Target group ..........................8 Explanation of symbols........................ 8 Wacker Neuson Contact partner ....................9 Disclaimer ............................ 9 Product identification of the machine................... 9 Safety ............................ 10 Principle ............................. 10 Proper use .......................... - Page 6 10.6 Switching off the machine......................27 10.7 Activities after use........................27 Maintenance .........................28 11.1 Safety ............................28 11.2 Maintenance personnel qualifications..................28 11.3 Maintenance schedule....................... 28 11.4 Cleaning the machine ........................ 29 11.5 Lubricate machine ........................29 Troubleshooting ........................30 12.1 Safety ............................30 12.2 Table –...
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Page 7: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 8: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 9: Wacker Neuson Contact Partner
3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual. -
Page 10: Safety
Especially the following are cases of structural modifications: Opening the machine and the permanent removal of components. Installing components that do not originate from Wacker Neuson and are not equivalent in terms of design and quality to the original components. -
Page 11: Personnel Qualification
4 Safety Train staff at regular intervals and inform them about potential hazards. Provide staff with the required protective gear. Personnel qualification This machine may only be operated and used by trained staff. Incorrect application, misuse or use by untrained staff threaten the health of the users and/or third parties and risk damaging the machine or causing a failure. -
Page 12: General Safety Information
4 Safety General safety information The safety information in this chapter contain the "General Safety Information", which must be listed in the manual in accordance with applicable standards. Information may be included that does not apply to this machine. NOTE All notes and safety information in this manual must be read and complied with. -
Page 13: Specific Safety Information - External Vibrators
4 Safety NOTE The rated voltage is located on the nameplate of this machine. Observe relevant national safety regulations! Machine connector plug must fit plug receptacle. Connector plug must not be altered in any way. Do not use adapter plugs with grounded machines. Unaltered plugs and plug receptacles minimize the risk of electric shock. -
Page 14: Safety When Using Formworks
Formwork and safety belt If an external vibrator is used in conjunction with fastening clamps, the fastening clamp must always be attached with a safety belt (Wacker Neuson accessory) to the formwork – Risk of falling! The following points must be observed: Securely attach the safety belt to the formwork above the external vibrator. -
Page 15: Safety Devices
4 Safety 4.13 Safety devices Safety devices protect the user of a product from exposure to existing risks. These safety devices are barriers (protective guards) or other technical measures. These prevent the user being exposed to a risk, or, in certain situations, eliminate or reduce the source of risk. WARNING Risk of injury due to missing or non-operational safety devices. -
Page 16: Safety And Information Labels
5 Safety and information labels Safety and information labels WARNUNG Illegible symbols. Over time stickers and signs on the machine can become dirty or otherwise unclear. Ensure that all safety and warning notices and operating instructions on the machine are in a legible condition. -
Page 17: Structure And Function
6 Structure and function Structure and function Standard package The standard package includes: External vibrator Operator's manual Field of application External vibrators are generally used when space for using an internal vibrator is restricted. External vibrators are also suitable for attaching to all types of vibratory tables and vibratory stands. Specific variants of this machine can even be mounted on conveyor belts (e.g. -
Page 18: Components And Operator's Controls
7 Components and operator's controls Components and operator's controls AR26 AR34 AR43 AR52 AR53 AR54 AR63 AR64 AR75 100_0102_cp_0002.fm... -
Page 19: Arfu
7 Components and operator's controls Item Description Item Description Motor case Screwed-on saddle clamp (optional) Hood Tapered zerk fitting Terminal box Power cable (optional) Cable gland ON/OFF switch (optional) Typenschild Plug (optional) Nameplate Control lamp (optional) ARFU ARFU26 Item Description Item Description Motor case... -
Page 20: Transport And Storage
8 Transport and storage Transport and storage Safety WARNING Incorrect transport Risk of injury and damage to the machine from incorrect transport. Perform all steps in accordance with the specifications of this manual. Observe notes when transporting machine. Use personal protective gear. -
Page 21: Installation
DANGER Danger to life from incorrect installation and initial operation. Installation and initial operation must only be carried out by a Wacker Neuson service engineer or qualified electrician. Errors made during installation and initial operation can lead to fatal situations and ... - Page 22 9 Installation Installation – cable to terminal board box Compliance with the following steps is required when installing the cable to the terminal board box: NOTE When attaching two external vibrators, ensure that they rotate in opposite directions. 1. Connect power cable as shown in wiring diagram. 2.
- Page 23 9 Installation Installation – cable to terminal board box Compliance with the following steps is required when installing the cable to the terminal board box: NOTE When attaching two external vibrators, ensure that they rotate in opposite directions. 1. Connect power cable as shown in wiring diagram. 2.
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Page 24: Use And Operation
Inspect the machine and its components for damage. If there is visible damage, do not operate machine but contact a Wacker Neuson representative immediately. Check that all parts belonging to the machine (according to the delivery) have been delivered. - Page 25 10 Use and operation 10.3.2 Hole pattern Machine types Item AR26 AR34 AR43 AR52 AR53 125 mm 120 mm 154 mm 120 mm 154 mm 90 mm 120 mm 90 mm 120 mm 90 mm 12 mm 18 mm 18 mm 17 mm 16,5 mm Machine types...
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Page 26: Electrical Connection
10 Use and operation 10.4 Electrical connection 10.4.1 Connecting to a generator CAUTION Improper handling can cause damage. Unplug other electrical devices from the generator before switching on the machine. The remaining power output from the generator must not be exceeded for the ... -
Page 27: Switching Off The Machine
10 Use and operation ARFU Item Designation Item Designation Control lamp ON/OFF switch 1. Switch on the machine via the ON/OFF switch. If the machine is ready for operation, the control lamp on the inverter lights green. 10.6 Switching off the machine In the following situations, switch off the machine immediately using the ON/OFF switch and remove the plug from the plug receptacle: Before work breaks. -
Page 28: Maintenance
Observe maintenance schedule. Missed maintenance work can lead to machine damage. Always replace worn or damaged parts immediately. Only use spare parts from Wacker Neuson. Keep the machine clean. -
Page 29: Cleaning The Machine
Do not use gasoline or any other solvents to clean the machine. Wacker Neuson recommends cleaning the machine after each use for long, trouble-free running times. The following points must be observed and complied with: Do not use high pressure washers for cleaning – danger from electric shock. -
Page 30: Troubleshooting
Have the machine repaired.* Plug defective. Indicator light defective. Indicator light does not go out with Test button or Bodyguard® Have the machine repaired.* function testing. defective. Have these tasks carried out by the service department of your Wacker Neuson representative person. 100_0102_ts_0003.fm... -
Page 31: Inverter
12 Troubleshooting 12.4 Inverter Malfunction Cause Remedy Control lamp lights red. Line voltage is interrupted. Inverter starts automatically as Incorrect line voltage. soon as the correct line voltage is available (again). Control lamp flashes red. Defect in the vibrator head. Have the machine repaired.* Control lamp flashes red twice. -
Page 32: Disposal
13 Disposal 13 Disposal 13.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws. -
Page 33: Accessories
For more information on the individual accessories, visit the following website: www.wackerneuson.com. 14.1 Fastening clamps Only use accessories from Wacker Neuson. Observe the safety information in this operator's manual and the assembly instructions supplied with the fastening clamp. CAUTION Insufficient attachment of the external vibrators with fastening clamp and safety belt. -
Page 34: Technical Data
80 (176) 80 (176) 80 (176) temperature Sound pressure level L dB(A) < 70 < 70 < 70 EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0002.fm... - Page 35 80 (176) 80 (176) temperature Sound pressure level L dB(A) < 70 < 70 < 70 < 70 EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0002.fm...
- Page 36 15 Technical data 15.1.1 Extension cable WARNING Warning about voltage. Serious injuries from electric shock. Check power cable and extension cable for signs of damage. Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of protection class I + III, see chapter "Technical data").
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Page 37: Technical Data
Housing external °C (°F) 80 (176) 80 (176) temperature Sound pressure level L dB(A) < 70 < 70 EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0004.fm... - Page 38 Sound pressure level L dB(A) < 70 < 70 EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 16.1.1 Extension cable WARNING Warning about voltage. Serious injuries from electric shock.
- Page 39 16 Technical data The following points must be observed: Only use permitted extension cables. Refer to nameplate for details of type designation and voltage of this machine. Refer to the following table for the required cross-section area. Machine type Voltage Extension...
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Page 40: Technical Data
Housing external °C (°F) 80 (176) 80 (176) 80 (176) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0007.fm... - Page 41 17 Technical data 17.1.1 Extension cable WARNING Warning about voltage. Serious injuries from electric shock. Check power cable and extension cable for signs of damage. Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of protection class I + III, see chapter "Technical data").
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Page 42: Technical Data
(+14 – +122) Housing external °C (°F) 80 (176) 80 (176) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0005.fm... -
Page 43: Ar53
(+14 – +122) Housing external °C (°F) 80 (176) 80 (176) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0005.fm... - Page 44 (+14 – +122) Housing external °C (°F) 80 (176) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0005.fm...
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Page 45: Ar54
80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 18.3.1 Extension cable WARNING Warning about voltage. Serious injuries from electric shock. - Page 46 18 Technical data The following points must be observed: Only use permitted extension cables. Refer to nameplate for details of type designation and voltage of this machine. Refer to the following table for the required cross-section area. Machine type Voltage Extension...
- Page 47 18 Technical data Machine type Voltage Extension Cross-section area of [m] (ft) cable [AWG] AR52/6/042 42 3~ < 9 (29.5) < 15 (49.2) < 23 (75.5) AR52/6/055 55 3~ < 19 < 30 < 44 AR52/6/250 250 3~ < 150 (492.1) AR52/9/042 42 3~ <...
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Page 48: Technical Data
-10 – +50 range (+14 – +122) Housing external °C (°F) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0006.fm... -
Page 49: Ar64
Housing external °C (°F) 80 (176) 80 (176) 80 (176) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0006.fm... - Page 50 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 19.2.1 Extension cable WARNING Warning about voltage. Serious injuries from electric shock.
- Page 51 19 Technical data The following points must be observed: Only use permitted extension cables. Refer to nameplate for details of type designation and voltage of this machine. Refer to the following table for the required cross-section area. Machine type Voltage Extension...
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Page 52: Technical Data
(+14 – +122) Housing external °C (°F) 80 (176) 80 (176) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0008.fm... - Page 53 (+14 – +122) Housing external °C (°F) 80 (176) 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0008.fm...
- Page 54 80 (176) temperature Sound pressure level L dB(A) EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 20.1.1 Extension cable WARNING Warning about voltage. Serious injuries from electric shock.
- Page 55 20 Technical data The following points must be observed: Only use permitted extension cables. Refer to nameplate for details of type designation and voltage of this machine. Refer to the following table for the required cross-section area. Machine type Voltage Extension...
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Page 56: Technical Data
80 (176) 80 (176) 80 (176) temperature Sound pressure level L dB(A) < 70 < 70 < 70 EN ISO 11201, EN 12649 Standard Only guaranteed with a Wacker Neuson power cable. Measured at distance of 1 m (3.2 ft). 100_0102_td_0009.fm... - Page 57 21 Technical data 21.1.1 Extension cable WARNING Warning about voltage. Serious injuries from electric shock. Check power cable and extension cable for signs of damage. Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of protection class I + III, see chapter "Technical data").
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Page 58: Glossary
22 Glossary 22 Glossary Class rating The class rating according to DIN EN 61140 identifies electrical machines in terms of safety measures for the prevention of an electric shock. There are four class ratings: Class rating Significance No special protection, other than the basic insulation. No grounded conductor. -
Page 59: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AR26, ARFU26, AR34, AR43 Product type External vibrator Function of product Compacting of concrete 5100003120, 5100003938, 5100003940. - Page 60 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AR52, AR53, AR54, AR63, AR64, AR75 Product type External vibrator...