Wacker Neuson RS 800A Operator's Manual
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Wacker Neuson RS 800A Operator's Manual

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Operator's Manual
Walk-Behind Rollers
RS 800A
RSS 800A
5000191685
05
0811

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Summary of Contents for Wacker Neuson RS 800A

  • Page 1 Operator’s Manual Walk-Behind Rollers RS 800A RSS 800A 5000191685 0811...
  • Page 2 This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted. Trademarks All trademarks referenced in this manual are the property of their respective owners.

  • Page 3: Table Of Contents

    Dimensions ..................15 Operation Operation and Service Locations ............16 Application ..................18 Recommended Fuel (RS 800A, RSS 800A) ........18 Before Starting ................... 19 To Start (RS 800A) ................20 To Stop (RS 800A) ................20 To Start (RSS 800A) ................21 To Stop (RSS 800A) ................
  • Page 4 Table of Contents RS 800 Maintenance Maintaining the Emission Control System..........26 Periodic Maintenance Schedule ............26 Lubrication ...................27 Storage ....................29 Engine Oil ....................30 Air Cleaner ..................31 Spark Plug ...................32 Sediment Cup ..................32 Carburetor ...................33 5.10 Scraper Bars ..................34 5.11 Cleaning the Machine ................34 5.12 Lifting the Machine ................35 5.13...
  • Page 5 Foreword This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Neuson Corporation.
  • Page 6 Emission Control System Information Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission Control Systems Warranty Statement See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.

  • Page 7: Safety Information

    RS 800 /... Safety Information Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 8: Operating Safety

    These areas get hot and may cause burns. 2.1.3 Do not use accessories or attachments that are not recommended by Wacker Neuson. Damage to equipment and injury to the user may result. 2.1.4 Always wear protective clothing appropriate to the job site when operating the machine.

  • Page 9: Operator Safety While Using Internal Combustion Engines

    RS 800 /... Safety Information 2.1.13 ALWAYS operate the machine with both of your feet on the ground! DO NOT stand, sit, or ride on machine while in operation. Operator Safety While Using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling.

  • Page 10: Service Safety

    Reinstall the safety devices and guards after repairs and maintenance. 2.3.5 Replace worn or damaged components with spare parts designed and approved by Wacker Neuson. 2.3.6 Keep the machine clean and labels legible. Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards.

  • Page 11: Label Locations

    RS 800 /... Safety Information Label Locations wpm_si000354gb.fm...

  • Page 12: Safety Labels

    Safety Information RS 800 /... Safety Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below. Label Meaning Engines emit carbon monoxide; operate only in well-ventilated area. Read the operator’s Man- No sparks, flames, or burning objects near the machine.
  • Page 13 RS 800 /... Safety Information Label Meaning Tie-down point Water Tank Vibration control ON/OFF. Control Lever: Forward and reverse motion controlled by red levers. Grease points: Inspect and lubricate every 100 hours of operation. wpm_si000354gb.fm...
  • Page 14 Safety Information RS 800 /... Label Meaning Hydrostatic Drive: Engage / Disengage A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the infor- mation found on this nameplate so it will be available should the nameplate become lost or damaged.

  • Page 15: Technical Data

    Technical Data Technical Data Engine Engine Power Rating Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use. Part No. RS 800A RSS 800A 0630011 0630012 Engine Engine Type 4-stroke, overhead valve, single cylinder...

  • Page 16: Roller

    Vibration frequency Hz (vpm) 70 (420) Gradability Water tank capacity l (gal) 30 (8) Lubrication Part No. RS 800A RSS 800A 0630011 0630012 Lubrication Gear case type / qty. SAE 90W Gear Lube Oil / 175 ml (6.0 oz) Hydrostatic transmission...

  • Page 17: Dimensions

    RS 800 /... Technical Data Dimensions wpm_td000358gb.fm...

  • Page 18: Operation

    Water fill cap Water control valve Fuel tank Scraper bar Lifting eye Tie-down Hydrostatic drive release Forward/reverse control lever Control box RS 800A Ref. Description Ref. Description Handle locking pin Exciter control Sprinkler tube Water fill cap Water control valve...
  • Page 19 RS 800 /... Operation wc_gr003471 wpm_tx001253gb.fm...

  • Page 20: Application

    Before using an oxygenated fuel, confirm the fuel's contents. Some states / Provinces require this information to be posted on the fuel pump. The following are Wacker Neuson approved percentages of oxygenates: ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume (commonly referred to as E10).

  • Page 21: Before Starting

    RS 800 /... Operation Before Starting 4.4.1 Read and understand the safety and operating instructions at the beginning of this manual. 4.4.2 Check: • Oil level in the engine • Fuel level • Condition of the air cleaner • Tightness of the external fasteners •...

  • Page 22: To Start (Rs 800A)

    Operation RS 800 /... To Start (RS 800A) See Graphic: wc_gr000014 4.5.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2).

  • Page 23: To Start (Rss 800A)

    RS 800 /... Operation To Start (RSS 800A) See Graphic: wc_gr003472 4.7.1 Open the fuel valve by moving the lever to the right (a1). Note: If the engine is cold, move the choke lever to the closed position (b1). If the engine is hot, set the choke to the open position (b2). 4.7.2 Open the throttle by moving it slightly to left (d2).

  • Page 24: Direction And Speed Control

    Operation RS 800 /... Direction and Speed Control See Graphic: wc_gr003473 Travel direction and speed is controlled by the travel lever. To move in the forward direction, pull (toward the operator) on the right side (a) of the travel lever. To move in the reverse direction, pull (toward the operator) the left side (b) of the travel lever.

  • Page 25: Watering System

    RS 800 /... Operation 4.11 Watering System See Graphic: wc_gr003474 The RS 800 is equipped with a water control valve (a) which allows the roller to be used wet or dry, and a sprinkler system (b) to distribute the water evenly across the drum. The water is gravity fed from the water tank (c) through the filter (d) to the sprinkler when the control valve is in the open position (shown closed).

  • Page 26: Handle Adjustment

    Operation RS 800 /... 4.12 Handle Adjustment See Graphic: wc_gr003475 The handle is adjustable to various angles required for different applications and to improve operator comfort. The handle rotates vertically for convenient transportation and storage. Support the handle at all times during adjustment. To avoid injury, NEVER position yourself directly under the handle.

  • Page 27: Operation On Slopes

    NOTICE: To prevent damage to the engine after a tip-over, the machine must NOT be started, AND must be serviced to remove any oil that may have been trapped in the combustion chambers. Contact your local Wacker Neuson dealer for instructions or servicing. wpm_tx001253gb.fm...

  • Page 28: Maintenance

    Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim.

  • Page 29: Lubrication

    RS 800 /... Maintenance Machine Daily Every Every Every before starting hrs. hrs. hrs. Check external hardware. Clean battery terminals (RSS 800A) Check/adjust belt tension. Check oil level in gear case. Grease exciter bearings. Grease drum bearings. Grease clutch bearing. Check and adjust scraper bars.
  • Page 30 Maintenance RS 800 /... Lubricate the exciter bearings (d) every 100 hours of operation. Rotate the drum until the grease fittings are available through the holes shock mount plates. Use a quality wheel bearing grease. Add 2–3 shots of grease with a hand-held grease gun. Do not over grease. Lubricate the clutch bearings (e) every 100 hours of operation.

  • Page 31: Storage

    RS 800 /... Maintenance Storage If machine is to be stored for more than 30 days: • Drain the fuel tank and the water tank. • Open the water valve and drain water from the sprinkling system. • Change the oil. •...

  • Page 32: Engine Oil

    Maintenance RS 800 /... Engine Oil See Graphic: wc_gr000022 5.5.1 Drain the oil while the engine is still warm. 5.5.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off.

  • Page 33: Air Cleaner

    RS 800 /... Maintenance Air Cleaner See Graphic: wc_gr000025 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner.

  • Page 34: Spark Plug

    Maintenance RS 800 /... Spark Plug See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. WARNING Note: Refer to section “Technical Data”...

  • Page 35: Carburetor

    RS 800 /... Maintenance Carburetor See Graphic: wc_gr000032 5.9.1 Start the engine and allow it to warm up to operating temperature. 5.9.2 Set the pilot screw (a) two turns out. See Note. 5.9.3 With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm.

  • Page 36: Scraper Bars

    Maintenance RS 800 /... 5.10 Scraper Bars See Graphic: wc_gr003476 Check the two scraper bars (a) for wear. Scraper bars are made of synthetic materials which can wear very quickly when used with abrasive materials. Replace scraper bars as needed. Cleaning the scraper bars: The scraper bars should be cleaned daily after use or as often as needed to remove built-up dirt, mud, and tar.

  • Page 37: Lifting The Machine

    RS 800 /... Maintenance 5.12 Lifting the Machine See Graphic: wc_gr001020 Attach a sling or chain to the lifting eye (a) using a suitable hook or shackle. Each lifting device must have capacity of at least 450 Kg (1000 lbs). Only use steel ropes or chains for hoisting.

  • Page 38: Transporting The Machine

    Maintenance RS 800 /... 5.13 Transporting the Machine See Graphic: wc_gr001021 Before transporting the machine, place blocks in front of and behind each drum. Use the front tie-downs (a) to secure the machine to the trailer. Lift handle (b) into upright position. Never use any other part of the roller to tie the machine down, as severe damage may occur.

  • Page 39: Troubleshooting

    RS 800 /... Maintenance 5.14 Troubleshooting Problem Cause Remedy Engine will not start • No fuel • Fill fuel tank and open fuel valves • No spark • Connect spark plug and/or replace sparkplug • Low oil level • Check oil alert / circuit breaker (RSS 800A).
  • Page 40 Maintenance RS 800 /... Problem Cause Remedy Drum does not vibrate • Exciter belt loose • Adjust idler pulley • Exciter belt broken • Replace exciter belt • Clutch adjusted incorrectly • Correct clutch adjustment • Control linkage discon- • Connect or repair linkage nected or broken Drum does not return •...

  • Page 41: Wiring Diagram (Rss 800A)

    RS 800 /... Maintenance 5.15 Wiring Diagram (RSS 800A) See Graphic: wc_gr001027 Ref. Description Ref. Description Control box Starter solenoid 5 Amp fuse Battery Rectifier Ignition Circuit breaker Charging coil Starter switch Spark plug Starter motor Oil level switch Wire Colors Black Yellow Orange...
  • Page 42 Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...

This manual is also suitable for:

Rss 800a

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