Wacker Neuson Dumper 5001 Operator's Manual
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Wacker Neuson Dumper 5001 Operator's Manual

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OPERATOR'S MANUAL
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0
0
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9
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6
1000232986
1208
Dumper
5001, 6001
www.wackerneuson.com
1.2

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  • Page 1 1000232986 1208 Dumper 5001, 6001 OPERATOR’S MANUAL www.wackerneuson.com...
  • Page 2 Legend Edition Issued 12/2008 Copyright – 2008 Wacker Neuson Linz GmbH, Linz-Leonding Printed in Michigan U.S.A All rights reserved No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems –...

  • Page 3: Table Of Contents

    Table of contents Table of contents Table of contents Introduction ........................1 Important information on this Operator's Manual ............1-1 Brief description ......................1-2 Operator qualifications ....................1-2 EC Declaration of Conformity for 5001 dumper ............1-3 EC Declaration of Conformity for 6001 dumper ............1-4 Type labels and component numbers ................
  • Page 4 Table of contents Putting the machine into operation for the first time ..........3-8 Running-in period ....................3-8 Check lists ......................3-9 Start-up checklist ....................3-9 Operation checklist ..................... 3-10 Parking checklist ....................3-10 Indicators and warning lights: overview ............3-11 Driving the dumper ....................
  • Page 5 Table of contents Articulated steering locking bar ................3-38 Locking the control lever (5001) ................3-38 Locking the control lever (6001) ................3-39 Lifting the machine ....................3-40 Loading and transporting the machine ..............3-41 Tying down the machine ..................3-42 Battery master switch ....................
  • Page 6 Table of contents Alternator ......................5-29 Battery ........................ 5-30 General maintenance work ..................5-31 Cleaning ......................5-31 General instructions for all areas of the machine ..........5-31 Exterior of the machine ..................5-32 Engine compartment ..................5-32 Threaded fittings and attachments ..............5-32 Pivots and hinges ....................
  • Page 7 Index Index Abbreviations ................1-1 Noise levels ..............1-9, 1-10 Air filter ..................5-14 Operation ...................3-1 Biodegradable oil ..............5-23 Before starting the engine ..........3-14 Control stand ...............3-4 Description of components ..........3-2 Check lists ................. 3-9 Instrument panel ..............3-6 Crane-handling bracket ............3-40 Instrument panel overview ........
  • Page 8 Index I -6 BA 5001-6001 US – Edition 1.2 * * Ba6001us1_1SIX.fm...

  • Page 9: Introduction

    Insist on using original spare parts when performing maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator's Manual. Abbreviations/symbols •...

  • Page 10: Brief Description

    Introduction Brief description The model 5001 and 6001 dumpers are self-propelled work machines. Get informed on and follow the legal regulations of your country. This machine is a versatile and powerful helper for moving earth, gravel and debris on construction sites and elsewhere. The main components of the machine are: •...

  • Page 11: Ec Declaration Of Conformity For 5001 Dumper

    EC Directive 98/37/EC, 2000/14/EC Appendix 6 Wacker Neuson Ltd Rhymney United Kingdom declare, under their own responsibility, that the product Product name Wacker Neuson compact four wheel dumper 5001 Model 5001 Version 5001 Serial no. - - - - - - - - - - -...

  • Page 12: Ec Declaration Of Conformity For 6001 Dumper

    EC Directive 98/37/EC, 2000/14/EC Appendix 6 Wacker Neuson Ltd Rhymney United Kingdom declare, under their own responsibility, that the product Product name Wacker Neuson compact four wheel dumper 6001 Model 6001 Version 6001 Serial no. - - - - - - - - - - -...

  • Page 13: Type Labels And Component Numbers

    Introduction Type labels and component numbers Serial number The serial number is stamped on the machine chassis. It is also located on the type label. The type label is located on the engine cover (6001 without cab) or at the front right on the front chassis (6001 with cab).
  • Page 14 Introduction Cab (option) type label The type label is located in the cab on the left on the cab frame. Fig. 4: Cab (option) type label Fig. 5: Axle type label BA 5001-6001 US – Edition 1.2 * * 6001b110.fm...

  • Page 15: Swivel Dump Bucket 5001/6001

    Introduction Swivel dump bucket 5001/6001 BA 5001-6001 US – Edition 1.2 * 6001b110.fm...

  • Page 16: Front Dump Bucket 6001

    Introduction Front dump bucket 6001 BA 5001-6001 US – Edition 1.2 * * 6001b110.fm...

  • Page 17: Labels

    Introduction Labels The following symbols are displayed on the machine to provide pictorial information to the user. The information and explanations are provided to avoid misinterpretation by the user. The symbols have been selected from standards to provide important information to those involved with operating, adjusting, maintaining and repairing this machine.
  • Page 18 Introduction Description Noise levels produced by the machine. = sound power level Other information – see chapter 6.12 Noise levels on page 6-7 Location (5001) On the engine cover Fig. 11: Noise level Description This label indicates the maximum authorized angle of inclination for driving on slopes, whatever the position of the machine.
  • Page 19 Introduction Description Hydraulic oil filler inlet. Use only specified hydraulic fluid. – see chapter Filling up hydraulic oil on page 5-21 Location On the filler inlet of the hydraulic oil tank Fig. 17: Hydraulic oil label Description Rotate the dump bucket support bracket from the stored position to the locked position, supporting the dump bucket before entering the area under the dump bucket to perform an inspection, maintenance, or repair to the machine.
  • Page 20 Introduction Description This label states the serial number of the machine. Location Over the serial number Fig. 23: Serial number 1-12 BA 5001-6001 US – Edition 1.2 * * 6001b110.fm...

  • Page 21: Safety Information

    Safety Information Safety Information Safety Symbols Found in this Manual This is the safety alert symbol. It is used to alert you to potential personal hazards. • Obey all safety messages that follow this symbol. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 22: Warranty

    Neuson will not be liable for damage resulting from unapproved parts or unauthorized modifications. • Wacker Neuson shall not be liable for personal injury and/or damage to property caused by failure to observe the safety instructions on labels and in this Operator's Manual, and by the negligence of the duty to exercise due care when: •...

  • Page 23: User Training And Knowledge

    This also applies to the installation and adjustment of safety devices and valves, as well as to welding work on load-bearing elements. • Spare parts must comply with the technical requirements specified by Wacker Neuson. Contact your Wacker Neuson dealer for assistance.

  • Page 24: Staff Qualifications And Basic Responsibilities

    Safety Information Staff Qualifications and Basic Responsibilities User/owner responsibility • Only allow trained and experienced individuals to drive, maintain, or repair the machine. NEVER let unauthorized or underaged persons drive or work with the machine. • Clearly and unequivocally define the individual responsibilities of the staff for operation, maintenance and repair.

  • Page 25: Work Area Awareness

    Safety Information • Make sure that the service brake and the parking brake are functional before operating the machine, and also after a work interruption. The machine will not start unless the parking brake is applied. The drive must be switched off if the parking brake is applied Work area awareness •...

  • Page 26: Special Operating Notes

    Safety Information Special operating notes • Always adapt your travel speed to the road and ground conditions, and to the visibility conditions. Ask for help in navigating difficult passages or obstacles. To avoid tipping the dumper, travel appropriately and slowly as conditions dictate. This applies in particular to rough terrain, the edges of trenches, curves and emergency braking.

  • Page 27: Trailering And Transport

    The machine may only be used between a maximum +45°C (113°F) and minimum -15°C (5°F). Contact your Wacker Neuson dealer if you intend to use the machine in other temperature ranges. Store the machine in a dry place at room temperature (about 15°C, or 59°F).

  • Page 28: Personal Safety Measures

    Safety Information Personal safety measures • Brief the staff and the operator before beginning maintenance or repair work. Appoint someone to supervise the activities. • Always work in groups of two. Both persons must be trained on the machine—one person must be seated on the seat and maintain visual contact with the other person. •...

  • Page 29: Special Hazards

    Safety Information • If maintenance with the engine running cannot be avoided, lower the dump bucket and apply the parking brake. • Wear a safety harness when performing elevated maintenance work. Keep all handles, steps, handrails, platforms, landings and ladders free from dirt, snow and ice. •...

  • Page 30: Safety Guidelines While Using Internal Combustion Engines

    Safety Information • Make sure that work on the electric system is performed only by a technician with appropriate training, in accordance with applicable electrical engineering codes. • Inspect and check the electric equipment of the machine at regular intervals. Defects such as loose connections or scorched cables must be repaired immediately.

  • Page 31: Guidelines For Fueling The Engine

    Safety Information • Do not operate a machine when its fuel cap is loose or missing. • Do not remove the radiator cap when the engine is running or hot. The radiator fluid is hot and under pressure, and may cause severe burns! Guidelines for fueling the engine When fueling the engine: •...
  • Page 32 Safety Information 2-12 BA 5001-6001 US – Edition 1.2 * * 6001b210.fm...

  • Page 33: Operation

    Operation Operation This chapter describes the controls and contains information on the function and handling of the indicators and controls on the control stand. The pages stated in the table refer to the description of the controls. A combination of digits, or a combination of digits and letters (e.g. 40/18 or 40/A) used for identifying the control elements, means: fig.

  • Page 34: Description Of Components

    Operation Description of components Model 6001 front dump bucket Model 5001/6001 swivel dump bucket BA 5001-6001 US – Edition 1.2 * 6001b320.fm...
  • Page 35 Operation Model 6001 with cab (option) Description Pos. Rear chassis Front chassis Tilt ram Articulated joint Operator seat Control stand Mudguard Engine cover Steering ram Dump bucket Rollbar (machines without cab) Swiveling console (option) Slewing ram (option) Slewing center position (option) Cab (option) BA 5001-6001 US –...

  • Page 36: Control Stand

    Operation Control stand Model 5001/6001 BA 5001-6001 US – Edition 1.2 * 6001b320.fm...
  • Page 37 Operation 6001 with cab (option) Description Pos. Operator seat Steering wheel Parking brake Lever for horizontal seat adjustment Forward-reverse control Turn indicator—horn—lights Instrument panel Dump bucket control lever Drinks holder (machines with cab) Washer fluid tank (machines with cab) Air vent (machines with cab) Rearview mirror (option) Handle Storage compartment (machines with cab)

  • Page 38: Instrument Panel

    Operation Instrument panel BA 5001-6001 US – Edition 1.2 * 6001b320.fm...
  • Page 39 Operation Description Pos. Air filter indicator (red) High beam indicator (blue) Preheating indicator (yellow) Hydraulic oil filter indicator (red) Converter oil temperature indicator (red) Indicator (red)—alternator charge function Parking brake indicator (red) Engine oil pressure indicator (red) Coolant temperature indicator (red) Turn indicator (green) Fuel gauge Hour meter...

  • Page 40: Putting The Machine Into Operation

    Operation Putting the machine into operation Safety instructions • Use footholds and handles 28 to access and leave the machine • Never use control elements as handles • Never get on or off a moving machine! Never jump off the machine Putting the machine into operation for the first time Important information •...

  • Page 41: Check Lists

    Operation Check lists The checklists below are intended to assist you in checking and monitoring the machine before, during and after operation. These checklists cannot claim to be exhaustive; they are merely intended as an aid for you in fulfilling your duties as a conscientious operator. The checking and monitoring jobs listed below are described in greater detail in the following chapters.

  • Page 42: Operation Checklist

    Operation Operation checklist After starting the engine and during operation, check and observe the following points: No. Question ✔ Anyone dangerously close to the machine? Indicators for engine oil pressure and alternator charge function gone out? (➠ 3-11) Temperature indicator for engine coolant does not come on? (➠ 3-12) Accelerator and brake pedals working correctly? (➠...

  • Page 43: Indicators And Warning Lights: Overview

    Operation Indicators and warning lights: overview 1 Not assigned 2 High beam indicator (blue) Comes on if high beam is on. CAUTION Make sure no other road users are blinded by lights. ☞ Switch on low beam when other road users are nearby. Preheating indicator (yellow) Comes on if the key in the preheating start switch is in position A glow plug preheats the air in the combustion chamber of the engine when the key is in...
  • Page 44 Operation Engine oil pressure indicator (red) Comes on if the engine oil pressure is too low. In this case: ☞ Stop the machine. ☞ Stop the engine immediately and check the oil level. The indicator comes on when the ignition is turned on and goes out as soon as the engine runs.
  • Page 45 Operation Hour meter Counts the machine service hours when the engine is running. Fig. 24: Hour meter 6001 Hydrostat Fuel level indicator Refuel immediately if the fuel level indicator reaches minimum. Otherwise the fuel system must be bled if it is run dry. Fig.

  • Page 46: Driving The Dumper

    Operation Operation Driving the dumper Preheating start switch: overview Position Function Power consumer Insert or remove the starter key None All functions are operational ON/drive position ➥ indicators come on ➥ Until the preheating indicator goes Preheats the engine (10 – 15 seconds) ➥...

  • Page 47: Procedure

    Interrupt the start procedure and try again after 1 minute. ➥ If the engine still does not start after the second try. ☞ Contact a Wacker Neuson service facility for troubleshooting. ➥ As soon as the engine runs: ☞ Release the starter key.

  • Page 48: When The Engine Has Started

    Operation When the engine has started ... ☞ Check whether all indicators have gone out: ☞ Let the engine warm up At cold temperatures: ☞ Increase the engine rpm slowly ☞ Do not run the engine at full load until it has reached its operating temperature Engine warm-up Once it has started, let the engine warm up at slightly increased idling rpm.
  • Page 49 Operation Procedure ☞ Drive the jump-starting vehicle close enough to the machine so that the jump leads can reach to connect the two batteries. ☞ Let the engine of the jump-starting vehicle run. ☞ First connect one end of the red jump lead (+) to the + terminal of the flat battery, then connect the other end to the + terminal of the starting battery.

  • Page 50: Special Instructions For Traveling On Public Roads

    Operation Special instructions for traveling on public roads The machine is subject to the: • Applicable legal regulations of your country Also observe the applicable regulations for accident prevention of your country. Traveling operation Important Before pressing accelerator pedal A: ☞...

  • Page 51: Accelerator Pedal

    Operation Accelerator pedal Accelerator pedal A sets the engine speed. During travel operation, the dumper is accelerated as the engine speed increases. During dump bucket operation, the dump bucket dumps in or out more rapidly as engine speed is increased. Function Press the pedal Engine speed rises...

  • Page 52: Hazard Warning System

    Operation Hazard warning system Pressing switch 16 switches the hazard warning system on and off. Fig. 34: Hazard warning system Low/high speed Use switch 14 to switch over between low and high speed. The green indicator (turtle) in the switch comes on if low speed is enabled. The green indicator in the switch goes out if high speed is enabled.

  • Page 53: Operating On Slopes

    Operation Operating on slopes Follow these safety instructions carefully when driving on slopes, in order to avoid accidents. Specific safety instructions ☞ The machine can travel on firm ground in all positions on slopes up to 25 %. ☞ Lower the dump bucket when driving the machine. ☞...

  • Page 54: Parking The Machine

    Operation Parking the machine CAUTION Possible inadvertent machine movement. To avoid unintentional movement of the machine once it has been parked: ☞ Park the machine on level, stable ground. ☞ Stop the machine. ☞ Move drive lever A to neutral position. ☞...

  • Page 55: Loading The Machine

    Operation 3.10 Loading the machine WARNING Crushing hazard. ☞ Stay clear of the machine as it is being loaded. NOTICE: Incorrect loading causes severe damage to the machine. ☞ Make sure the payload is not exceeded. ☞ Make sure the operator's visibility is not impaired. •...

  • Page 56: Seat Adjustment

    Operation 3.11 Seat adjustment CAUTION Possible loss of machine control while adjusting the operator seat. ☞ Never change the seat position during machine operation or travel. ☞ Adjust the seat before operating the machine. ☞ – see Before starting the engine on page 3-14. Weight adjustment Important Adjust the seat suspension correctly to ensure a high level of ride comfort.

  • Page 57: Seat Belt

    Operation 3.12 Seat belt WARNING Personal injury hazard. ☞ The seat belt provides positive support in the operator seat during operation and travel and keeps the operator located within the comfort zone for control operation. The seat belt also reduces the risk of injury in the event a tipping incident occurs during use.

  • Page 58: Light System

    Operation Unfastening the seat belt: ☞ Unfasten seat belt A as follows: • Hold the seat belt. • Press red button D on buckle C. ➥ Latch B is released from buckle C by spring pressure. • Slowly return the seat belt to the retractor. Fig.

  • Page 59: Multifunctional Lever

    Operation Multifunctional lever The horn, the turn indicators and high beam are actuated with lever 21 on the steering wheel. Light switch ☞ ➥ Pull lever 21 backward Z Left-hand side turn indicators Turn indicators (left) flash ☞ ➥ Turn indicators Push lever 21 forward F Right-hand side turn indicators (right)

  • Page 60: Working Lights (Cab Option)

    Operation Working lights (cab option) Working light ☞ ➥ Press switch 13 forward to the 1st Front working light ON position ☞ ➥ Press switch 13 forward to the 2nd Front and rear working lights ON position ☞ ➥ Press switch 13 fully backward Lights switched OFF Fig.

  • Page 61: Air Conditioning (Option)

    Operation 3.15 Air conditioning (option) In order to achieve best cooling results: ☞ Open the nozzles and direct them toward the headliner – see Cab heating and ventilation on page 3-28. ➥ This setting ensures good air circulation in the cab as the cool air flows to the cab floor.

  • Page 62: Tank For Washer System

    Operation Tank for washer system The tank is located at the rear right of the cab Important In winter: add antifreeze for washer systems to the water. Refer to the antifreeze instructions for further information on concentrations. The rubber diaphragm in the non-return valve in the housing conglutinates if stored in a dry condition over a longer period of time.

  • Page 63: Doors

    Operation 3.17 Doors CAUTION Possible equipment damage or injury to others. An open door on a moving machine may slam against the machine, damaging the door frame or window glass. The door may also strike nearby objects or people. ☞ Always make sure that doors and windows are securely closed before moving the machine.

  • Page 64: Door Arresters

    Operation Door arresters Locking the doors in the arresters: ☞ Press doors C against brackets D of the arresters until they engage with an audible click. Releasing the door: ☞ Turn twist knob E to the right ➥ The doors are released Fig.

  • Page 65: Working With The Machine

    Operation 3.18 Working with the machine General safety instructions • Avoid traveling near the edge of an excavation. • Do not drive underneath projecting earth. Stones or the projecting earth can fall onto the machine. • When working on roofs or similar structures, check the resistance and the structure itself before starting work.

  • Page 66: Front Dump Bucket Operation

    Operation 3.19 Front dump bucket operation Important Do not drive the machine with a raised dump bucket. ☞ Make sure the dump bucket is completely lowered before driving the machine. The working speed of the dump bucket is set with the bucket control lever and the accelerator pedal.

  • Page 67: Swivel Dump Bucket Operation

    Operation 3.20 Swivel dump bucket operation CAUTION The working speed of the dump bucket is set with the bucket control lever and the accelerator pedal. Material that sticks in the dump bucket shall be dumped out only to the front in the straight-ahead position of the dumper.

  • Page 68: Rollbar

    Operation 3.21 Rollbar CAUTION Personal injury hazard. The rollbar is very heavy and should not be raised or lowered by one person. ☞ Two persons are required for raising or lowering the rollbar. Important Fasten the seat belt only if the rollbar is raised. Raising the rollbar: ☞...

  • Page 69: Towing

    Operation 3.22 Towing NOTICE: Improper towing may damage the machine. ☞ The dumper is equipped with towing gear at the rear and a towing lug at the front. Only this equipment may be used for towing. ☞ Open the high-pressure circuit before towing the machine. Opening the high-pressure circuit There are two HP pressure limiting valves on the pump under the floor panel, one on the upper left and the other on lower left.

  • Page 70: Articulated Steering Locking Bar

    Operation 3.23 Articulated steering locking bar WARNING Personal injury hazard. An unlocked articulated joint may cause unexpected machine movement while the machine is being lifted. ☞ Secure the steering ram with the articulated steering locking bar when lifting the machine by the lift points. The articulated steering locking bar secures the steering ram to prevent steering movements (via the articulated joint) when lifting the dumper.

  • Page 71: Locking The Control Lever (6001)

    Operation 3.25 Locking the control lever (6001) CAUTION Personal injury hazard. An unlocked control lever may cause unintentional actuation of the dump bucket. ☞ Lock the control lever for the dump bucket while traveling. Lock as follows: ☞ Remove split pin A from lock B. ☞...

  • Page 72: Lifting The Machine

    Operation 3.26 Lifting the machine Safety instructions WARNING Crushing hazard. ☞ Do not lift the machine with someone in the operator seat/station or on the machine. ☞ Secure the machine against unintentional movement. ☞ Persons responsible for attaching the lifting devices to the machine shall be experienced with crane operations and hand signals.

  • Page 73: Loading And Transporting The Machine

    Operation 3.27 Loading and transporting the machine Safety instructions • The transport vehicle must be of adequate size—refer to Chapter 6 “Specifications” for the machine's dimensions and weights! • Remove any mud, snow or ice from the tires so that the machine can be safely driven onto the ramps •...

  • Page 74: Tying Down The Machine

    Operation 3.28 Tying down the machine Important Possible injury or equipment damage from improper tie-down procedure. ☞ Read the safety instructions at the beginning of this chapter and follow any other local safety regulations regarding tie-down of the machine. • Secure the wheels of the dumper at the front, rear and at the sides. •...
  • Page 75 Operation 6001 The battery master switch is located under the engine cover. The battery master switch is located behind the right-hand side maintenance flap on machines equipped with an optional cab. Important Do not disconnect the battery while the engine is running. Important Power supply is interrupted directly after the battery, by means of a key.

  • Page 76: Engine Cover (Machines Without Cab)

    Operation 3.30 Engine cover (machines without cab) Opening: ☞ Stop the machine. ☞ Let the engine cool down. ☞ Press buckle A of the engine cover downward and pull shackle C to the front. ☞ Pull the engine cover upward with handles B until the red safety prop S locks into place. Closing: ☞...

  • Page 77: Troubleshooting

    Troubleshooting Troubleshooting The information given in this chapter is provided for maintenance staff, for fast and reliable detection of malfunctions and their appropriate repair. Repairs must be performed by authorized staff. Engine trouble Problem Possible causes Wrong SAE grade of engine lubrication oil 5-33 Fuel grade does not comply with specifications 5-33...
  • Page 78 Troubleshooting Problem Possible causes Oil level too high Blue Machine inclination too high (max. 25 %) Engine starting temperature too low Fuel grade does not comply with specifications 5-33 White Engine smoke Wrong valve clearance Defective fuel injector Dirty air filter 5-14 Black Wrong valve clearance...

  • Page 79: Maintenance

    Maintenance Maintenance Introduction Operational readiness and the service life of machines are heavily dependent on maintenance. It is therefore in the interest of the machine owner to perform the prescribed maintenance work. Before performing service and maintenance work, always read, understand and follow the instructions given in: •...

  • Page 80: Maintenance Strut

    Maintenance Maintenance strut Maintenance strut 5001 WARNING Crushing or striking hazard. An improperly supported dump bucket can fall unexpectedly during maintenance work. ☞ Fold down the red maintenance strut before you perform maintenance work with the dump bucket raised. Procedure to follow: ☞...

  • Page 81: Front Dump Bucket Maintenance Strut (6001)

    Maintenance Front dump bucket maintenance strut (6001) WARNING Crushing or striking hazard. An improperly supported dump bucket can fall unexpectedly during maintenance work. ☞ Fold down the red maintenance strut before you perform maintenance work with the dump bucket raised. Procedure to follow: ☞...

  • Page 82: Swivel Dump Bucket Maintenance Strut (6001)

    Maintenance Swivel dump bucket maintenance strut (6001) WARNING Crushing or striking hazard. An improperly supported dump bucket can fall unexpectedly during maintenance work. ☞ Fold down the red maintenance strut before you perform maintenance work with the dump bucket raised. Procedure to follow: ☞...

  • Page 83: Fuel System

    Maintenance Fuel system Specific safety instructions WARNING Fire and fume inhalation hazards. ☞ Do not refuel in closed rooms. ☞ Never perform maintenance or repair work on the fuel system in the vicinity of open flames or sparks. ☞ Never smoke when working on the fuel system or when refueling. ☞...

  • Page 84: Stationary Fuel Pumps

    Maintenance Stationary fuel pumps General Only refuel from stationary fuel pumps. Fuel from barrels or cans is usually contaminated. Even the smallest particles of dirt may cause • Increased engine wear • Malfunctions in the fuel system and • Reduced effectiveness of the fuel filters. Refueling from barrels If refueling from barrels cannot be avoided, note the following points (see fig.

  • Page 85: Bleeding The Fuel System

    Maintenance Bleeding the fuel system WARNING Fire and burn hazard. Draining fuel may ignite if it comes into contact with hot engine parts or the exhaust system. Hot fuel may cause burns. ☞ Always wear protective equipment and safety glasses when working with fuel.

  • Page 86: Replacing The Fuel Filter (Deutz Diesel Engine)

    Maintenance Replacing the fuel filter (Deutz diesel engine) WARNING Fire and burn hazard. Draining fuel may ignite if it comes into contact with hot engine parts or the exhaust system. Hot fuel may cause burns. ☞ Always wear protective equipment and safety glasses when working with fuel.

  • Page 87: Engine Lubrication System

    Maintenance Engine lubrication system NOTICE: Possible engine damage or power loss due to improper oil management. If the engine oil level is too low or if an oil change is overdue, this may cause engine damage or a loss of power. ☞...

  • Page 88: Filling Up Engine Oil

    Maintenance Filling up engine oil NOTICE: Possible engine damage from too much oil or incorrect engine oil. ☞ Do not add engine oil above the MAX mark of oil dipstick 96/A. ☞ Use only the specified engine oil. Environment Use a suitable container to collect the engine oil as it drains and dispose of it in an environmentally friendly manner! Filling up engine oil ☞...

  • Page 89: Engine Cooling System

    Maintenance Engine cooling system The oil/water radiator is located in the engine compartment, behind the engine. It cools the diesel engine and the hydraulic oil of the drive and work hydraulics. The expansion tank for the coolant is located in the engine compartment next to the toolbox.

  • Page 90: Specific Safety Instructions

    Maintenance Specific safety instructions CAUTION Burn hazard. The coolant in the system is hot under normal operating conditions and under about 1 bar (15 psi) pressure. ☞ Never open the coolant tank or drain coolant if the engine is hot. ☞...
  • Page 91 Maintenance Checking the coolant level ☞ Proceed as follows: • Park the machine on level ground. • Stop the engine! FULL • Remove the key and carry it with you. • Let the engine and the coolant cool down. • Open the engine cover. •...

  • Page 92: Air Filter

    Maintenance Maintenance Air filter NOTICE: Possible equipment damage. The filter cartridge will be damaged if it is washed or brushed out. Keep in mind the following to avoid premature engine wear: ☞ Do not clean the filter cartridge. ☞ Replace the filter cartridge when the indicator comes on. ☞...

  • Page 93: Replacing The Filter

    Maintenance Replacing the filter • Replace filter A as follows: ☞ Stop the engine. ☞ Remove the key and carry it with you. ☞ Let the engine cool down. ☞ Open the engine cover. ☞ Remove dirt and dust from the air filter and the area around the air filter. ☞...

  • Page 94: V-Belt

    Maintenance V-belt CAUTION Crushing, cutting, or burn hazards. ☞ Stop the engine and permit a cool-down time. Wait until the engine is com- fortable to touch. ☞ Only check, retighten, or replace the V-belt when the engine is stopped. ☞ Disconnect the battery or the battery master switch before proceeding with work on the V-belt.

  • Page 95: Retightening The V-Belt

    Maintenance Retightening the V-belt NOTICE: Possible engine damage. Overtightening the V-belt may damage the V- belt, the V-belt guide and the water pump bearing. ☞ Avoid contact of oil, grease or similar substances with the V-belt. ☞ Check V-belt tension—see “Checking V-belt tension on page 5-16. •...

  • Page 96: Hydraulic System

    Interrupt work immediately if slack nuts or damaged hoses and lines are detected. ☞ Contact your Wacker Neuson dealer immediately • Replace the hose or line if one of the problems mentioned below is detected. ☞...
  • Page 97 Observe the label on the hydraulic oil tank. ☞ Contact your Wacker Neuson dealer immediately if the hydraulic system filter is con- taminated with metal shavings. Environment Collect drained hydraulic oil and biodegradable oil in a suitable container! Dispose of drained oil and used filters by an ecologically safe method.

  • Page 98: Checking The Hydraulic Oil Level

    Maintenance Checking the hydraulic oil level WARNING Personal injury hazard. Escaping oil may cause serious injuries. ☞ Never fill the oil level above the MAX mark. ☞ Check the hydraulic oil level each time the machine is put into operation or once a day ☞...

  • Page 99: Filling Up Hydraulic Oil

    Maintenance Filling up hydraulic oil WARNING Personal injury hazard. Removing the hydraulic filter plug may cause pressurized oil to escape. Escaping oil may cause serious injuries. ☞ Allow the hydraulic oil to cool to a temperature that is comfortable to the touch.

  • Page 100: Changing Hydraulic Oil

    Maintenance Changing hydraulic oil Important Only change the hydraulic oil if it is warm (about 50 °C/122 °F). Lower the dump bucket in center position before draining the oil (dumper in straight-ahead position). Environment Dispose of the old hydraulic oil by an ecologically safe method. ☞...

  • Page 101: Important Information For The Use Of Biodegradable Oil

    • Use only the biodegradable hydraulic fluids which have been tested and approved by Wacker Neuson Linz GmbH. Always contact Wacker Neuson Linz GmbH for the use of other products which have not been recommended. In addition, ask the oil supplier for a written declaration of guarantee.

  • Page 102: Checking Hydraulic Pressure Lines

    Maintenance Checking hydraulic pressure lines Specific safety instructions WARNING Pressurized hydraulic oil hazard. Hydraulic oil escaping under high pressure can catch fire, damage property, penetrate the skin and cause severe burns and injuries. ☞ Do not operate the machine with leaking or damaged hydraulic system components.

  • Page 103: Tires

    Personal injury hazard. Improperly repaired tires or rims may cause accidents. ☞ All repair work on tires and rims may only be performed by an authorized Wacker Neuson service facility. ☞ We recommend checking the tires for wear and the wheel nuts for tightness once a day.

  • Page 104: Wheel Change

    Maintenance Wheel change NOTICE: The wheels are heavy and may damage the threads on the wheel studs if they are handled incorrectly. ☞ Use suitable assembly tools, such as covering sleeves for the studs and a jack capable of handling the load. Removing the wheels Proceed as follows: ☞...

  • Page 105: Axles

    Maintenance 5.10 Axles CAUTION Burn hazard. The axle housings can be very hot immediately after operating the dumper. ☞ Do not perform any work on the axles until the housings are cool to the touch. ☞ Slowly open filler plug A to release the pressure inside. Checking the oil level and filling up oil ☞...

  • Page 106: Electric System

    Maintenance 5.11 Electric system Specific safety instructions WARNING Batteries can explode or cause chemical burns. A battery contains sulfuric acid and emits explosive gases when heavily discharged. ☞ Do not smoke or use an open flame near the battery. ☞ Do not handle the battery recklessly, causing acid to leak or spill.

  • Page 107: Instructions Concerning Specific Components

    Maintenance Instructions concerning specific components Cables, bulbs and fuses Always observe the following instructions: • Defective components of the electric system must always be replaced by an authorized expert. • When performing maintenance work on the electric system, pay particular attention to ensuring good contact in leads Alternator Always observe the following instructions:...

  • Page 108: Battery

    Maintenance Battery WARNING Battery acid hazard. The battery contains highly caustic sulphuric acid. This acid must not be allowed to come into contact with the skin, the eyes, clothing or the machine. ☞ When recharging and/or working near the battery, always wear protective glasses and protective clothing with long sleeves.

  • Page 109: General Maintenance Work

    Maintenance 5.12 General maintenance work Cleaning Cleaning the machine is divided into 2 separate areas: • Exterior of the machine • Engine compartment The wrong choice of cleaning equipment and agents may impair the operating safety of the machine and undermine the health of the persons in charge of cleaning the machine. It is therefore essential to observe the following instructions.

  • Page 110: Exterior Of The Machine

    Maintenance Exterior of the machine NOTICE: Cleaning the machine improperly may cause engine damage. ☞ Follow the recommendations below to properly clean the machine and the engine. The following articles are generally suitable: • High-pressure cleaner • Steam jet Engine compartment CAUTION Crushing, cutting, or burn hazards.

  • Page 111: Fluids And Lubricants

    Maintenance 5.13 Fluids and lubricants Engine/machine Season/tempera- Component/application Specification Capacities fluid ture –15 °C (5 °F) 10 l Diesel engine Engine oil API CD, CF, CF-4, CI-4 +45 °C (113 °F) (2.6 gal) Hydraulic oil HVLP46 200 Hydraulic PANOLIN HLP Synth 46 70 l Hydraulic oil tank Year-round...
  • Page 112 Maintenance Oil grades for the diesel engine, depending on temperature Engine oil grade Ambient temperature (C°) °C SAE 10W SAE 20W SAE 10W-30 API CD, CF, CF-4, SAE 15W-40 CI-4 E3, E4, E5 SAE 20 SAE 30 SAE 40 °F According to DIN 51511 5-34 BA 5001-6001 US –...

  • Page 113: Maintenance Plan (Overview)

    Maintenance Maintenance plan/service hours (s/h) 5.14 Maintenance plan (overview) Work description For service and maintenance work on the attachment, please refer to the operation and maintenance manual of the attachment manufacturer as well. Fluid and filter changes ( Perform the following oil and filter changes (check oil levels after test run): •...
  • Page 114 Maintenance plan/service hours (s/h) 5.14 Maintenance plan (overview) Work description For service and maintenance work on the attachment, please refer to the operation and maintenance manual of the attachment manufacturer as well. Check exhaust system for damage and condition ● ●...
  • Page 115 Maintenance plan/service hours (s/h) 5.14 Maintenance plan (overview) Work description For service and maintenance work on the attachment, please refer to the operation and maintenance manual of the attachment manufacturer as well. Lubricate the following assemblies/components – see Lubrication plan 5001 on page 5-38: ●...

  • Page 116: Lubrication Plan 5001

    Maintenance Maintenance 5.15 Lubrication plan 5001 Grease all lubrication points daily! Use ENERGREASE L21M. Fold down the red maintenance strut before you perform maintenance work with the dump bucket – see chapter 5.2 Maintenance strut dumped out on page 5-2. Lubricate all points daily with FINA Energrease L21M or Mobilgrease CM-P.

  • Page 117: Lubrication Plan 6001

    Maintenance 5.16 Lubrication plan 6001 Grease all lubrication points daily! Use ENERGREASE L21M. Fold down the red maintenance strut before you perform maintenance work with the dump bucket – see chapter 5.2 Maintenance strut dumped out on page 5-2. Lubricate all points daily with FINA Energrease L21M or Mobilgrease CM-P.
  • Page 118 Maintenance 5-40 BA 5001-6001 DE – Edition 1.2 * * 6001b560.fm...

  • Page 119: Specifications

    Specifications Specifications Chassis Sturdy steel sheet chassis, rubber-mounted engine Engine The measurements are Metric (Imperial). Engine Model 5001 Model 6001 From serial number AD51001 From serial number AD60001 Product Deutz diesel engine Deutz diesel engine Type D2011 L04 TD2011 L04 Design Water-cooled 4 stroke diesel engine Water-cooled 4 stroke diesel engine...

  • Page 120: Brakes

    Specifications Brakes Service brake Wet hydraulically actuated multidisc brake Design Front axle Location Hydraulic pedal-actuated single-circuit brake. Effect Parking brake Wet mechanically actuated multidisc brake Design Front axle Location Wet multi-disc brake, mechanically actuated via Bowden cable and eccentric Effect shaft Steering system Steering system...

  • Page 121: Drive Specifications

    Specifications Drive specifications Steering system Model 5001 Model 6001 Travel speed I 0 – 8 kph (0 – 5 mph) 0 – 5 kph (0-3.1 mph) Travel speed II 0 – 25 kph (0 – 15.5 mph) 0 – 25 kph (0 – 15.5 mph) Articulation +/- 37°...

  • Page 122: Electric System 5001

    Specifications Electric system 5001 Electric system Alternator 12 V 55 A Starter 12 V 2.6 kW Battery 12 V 88 Ah Fuse box Rated Fuse Protected circuit current (A) 10 A – Instrument panel, fuel supply 10 A – Drive solenoid valves 10 A –...

  • Page 123: Electric System 6001

    Specifications 6.10 Electric system 6001 Electric system Alternator 12 V 55 A Starter 12 V 2.3 kW Battery 12 V 100 Ah Fuse box Rated Fuse Protected circuit current (A) 10 A – Preheating 15 A – Drive solenoid valves 10 A –...

  • Page 124: Relays

    Specifications Relays The relays are located in the relay box under the the floor panel of the control stand Switching relay Protected circuit K 31 K 32 F 1, F2, F3 – Main fuses (50 A) K 33 K 29 K 10 –...

  • Page 125: Tires

    Specifications 6.11 Tires Tire pressure Type Tire size Load-bearing Front Rear capacity 4 bar 4 bar 5001 12.5-18 12 Ply PR 12 (58 psi) (58 psi) 3.25 bar 3.25 bar 6001 405/70-20 14 Ply PR 14 (47 psi) (47 psi) 6.12 Noise levels Sound power level Model 5001...

  • Page 126: Dimensions Model 5001

    Specifications 6.14 Dimensions model 5001 Fig. 96: Machine dimensions (model 5001) Model 5001 Main data 4750 kg (7099 lbs.) Dead weight 2830 mm (9' 3'') Overall height 3630 mm (8' 6'') Overall height with dumped-out dump bucket 2030 mm (6' 7'') Overall height without rollbar 1920 mm (6' 3'') Overall width...

  • Page 127: Dimensions Model 6001F (Front Dump Bucket)

    Specifications 6.15 Dimensions model 6001F (front dump bucket) Fig. 97: Machine dimensions (model 6001F) Main data Model 6001F Dead weight 4120 kg (9083 lbs.) Overall height 3080 mm (10' 1”) Overall height with dumped-out dump bucket 2550 mm (8' 4'') Overall height without rollbar 2300 mm (7' 6”) Overall width...

  • Page 128: Dimensions Model 6001S (Swivel Dump Bucket)

    Specifications 6.16 Dimensions model 6001S (swivel dump bucket) Fig. 98: Machine dimensions (model 6001S) Main data Model 6001S Dead weight 4240 kg (9348 lbs.) Overall height 3080 mm (10' 1”) Overall height with dumped-out dump bucket 3660 mm (12') Overall height without rollbar 2300 mm (7' 7”) Overall width 2215 mm (7' 3”)

  • Page 129: Dimensions Model 6001S (Swivel Dump Bucket) With Cab

    Specifications 6.17 Dimensions model 6001S (swivel dump bucket) with cab Fig. 99: Machine dimensions (model 6001S with cab) Main data Model 6001S Dead weight 4320 kg (9524 lbs.) Overall height 2990 mm (9' 10”) Overall height with dumped-out dump bucket 3670 mm (12') Overall height without cab 2300 mm (7' 7”)
  • Page 130 P. O. Box 9007 Menomonee Falls, WI 53052-9007 Telephone: (262) 255-0500 Fax: (262) 255-0550 Telephone: (800) 770-0957 www.wackerneuson.com Wacker Neuson Rhymney Ltd. Crown Business Park Tredegar Gwent South Wales NP22 4EF Telephone +44 (0) 1495 723083 Fax +44 (0) 1495 713941 E-mail: office@liftondumpers.com...

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