Related Manuals for Wacker Neuson BS Series
Summary of Contents for Wacker Neuson BS Series
- Page 1 Operator’s Manual Rammer Machine Type BS62-4, BS68-4 Material Number 5100069490 Version Date 07/2023 Language [en-US]...
- Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifications for further technical development at any time without any claim to changes to machines already delivered.
- Page 3 California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduc- tive harm.
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Page 4: Table Of Contents
Contents Contents 1 EC Declaration of conformity 2 EC Declaration of conformity 3 FCC Compliance statement 4 Foreword 4.1 Introduction ............................13 4.2 Storage Location of the Operator's Manual..................13 4.3 Accident Prevention Regulations ..................... 14 4.4 Contact person..........................14 4.5 Limitation of liability .......................... - Page 5 Contents 9.3 Putting into operation ........................36 10 Operation 10.1 Starting the machine ........................38 10.2 Operating the machine........................39 10.3 Select speed ............................ 40 10.4 Taking the machine out of operation....................40 11 Maintenance 11.1 Safety instructions for maintenance ....................42 11.2 Maintenance plan..........................
- Page 6 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BS62-4, BS68-4 Product type Vibratory rammer Function of product...
- Page 7 SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009 EN 500-4:2011 • EN ISO 13766-1:2018 Person responsible for technical documents Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford ST18 0DG (GB) Reichertshofen (DE), 06.06.2023...
- Page 11 2022-10_Beacon_FCC_en...
- Page 12 Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Copy of the Compliance Information Statement 2022-10_Beacon_FCC_en...
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Page 13: Foreword
Foreword Introduction 4.1 Foreword Introduction This operator’s manual contains important information and procedures for the safe, proper and economical operation of this machine. Careful read- ing, understanding and observing it helps to avoid hazards, reduce repair costs and downtimes and thus increase the availability and service life of the machine. -
Page 14: Accident Prevention Regulations
Foreword 4.3 Accident Prevention Regulations Symbol Explanation ✓ Indicates prerequisites that must be established for the activity. ● Indicates a list, e.g. if several components are named one after the other. Indicates a sub-list, e.g. if components consist of further components Identifies a position, usually a component or control element, in a graphic. -
Page 15: Limitation Of Liability 4.5
Foreword Limitation of liability 4.5 Limitation of liability In the event of the following infringements, the manufacturer disclaims any liability for personal injury and damage to property: • Actions contrary to this operator’s manual. • Non-designated use • Deployment of untrained personnel. •... -
Page 16: Usage
Usage 5.1 Designated use Usage Designated use Designated use also includes observing all notes and safety instructions in this operator’s manual and observing the prescribed care and mainte- nance instructions. Any other use or use that goes beyond this is considered improper use. The manufacturer shall not be liable or liable for any damage resulting therefrom. -
Page 17: Safety
Safety Safety symbols and signal words 6.1 Safety Safety symbols and signal words The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious in- jury if it is not avoided. -
Page 18: Structual Changes
Safety 6.3 Structual changes Structual changes Warning! Risk of injury due to structural changes. Unauthorized structural changes to this machine can pose a risk to oper- ators and/or third parties, as well as damage to the machine and/or other property. •... -
Page 19: Obligations Of The Operator 6.5
Safety Obligations of the operator 6.5 Obligations of the operator • Know and implement applicable health and safety regulations. • In a risk assessment, identify hazards arising from working conditions at the place of use. • Create operating instructions for the operation of this machine. •... - Page 20 Safety 6.7 General safety instructions Exhaust gases contain carbon monoxide. Inhaling exhaust gases can lead to death in a few minutes. • Do not inhale exhaust gas. • Do not operate machine in an enclosed/partially enclosed or poorly ventilated or vented area. •...
- Page 21 Safety General safety instructions 6.7 Wide or loose clothing, protective gloves, jewelery and long hair can be caught and pulled in by moving/rotating machine parts. This can result in severe injuries. • Keep loose or loose clothing and protective gloves away from mov- ing/rotating machine parts.
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Page 22: Specific Safety Instructions For Vibratory Rammers
Safety 6.8 Specific safety instructions for vibratory rammers In the event of improper transport or transport with unsuitable lifting gear, loads can fall. People can be hit and seriously injured or killed. • Do not stay under lifted loads. • Only use suitable and tested lifting gear and slings with sufficient load-bearing capacity. - Page 23 Safety Specific safety instructions for vibratory rammers 6.8 Operating machines in potentially explosive atmospheres or near open flames can result in an explosion or fire. This can seriously injure people and cause property damage. • Do not operate the machine in a potentially explosive environment. •...
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Page 24: Safety Features
Safety 6.9 Safety features 6.8.2.1 Safety distances Note! Material damage due to careless work. Careless work can damage lines laid in the floor. • When operating the machine, make sure that no gas, water or electri- cal lines or pipes are damaged. Note! Material damage caused by vibrations. - Page 25 Safety Service 6.10 Machines that are not or improperly maintained/repaired may have de- fects that go unnoticed. This can cause personal injury and property dam- age. • Observe maintenance intervals according to maintenance plan. • Only have the machine repaired or serviced by technically trained personnel.
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Page 26: Vehicle Fluids
Safety 6.11 Vehicle fluids Information! Observe the instructions of the liquid adhesive manufac- turer. 6.11 Vehicle fluids Warning! Danger of scalding from hot operating materials. Operating materials can become very hot after a short operation period. Contact with hot operating materials can lead to severe scalding. •... -
Page 27: Combustion Engine 6.12
Safety Combustion engine 6.12 6.12 Combustion engine Warning! Risk of fire from hot engine parts and fuel. Hot engine parts can ignite fuel and combustible material. This can cause severe burns to people and damage to property. • Ensure that the exhaust system of the engine is free of flammable materials. -
Page 28: Description Of The Machine
Description of the Machine 7.1 Type plates and labels Description of the Machine Type plates and labels 7.1.1 Type label A type label is permanently attached to the machine. Other type labels Furthermore, the following components of the machine are provided with their own type label: •... - Page 29 Description of the Machine Type plates and labels 7.1 Only lift the machine at the central suspension with tested lifting gear and slinging gear (safety load hook). Guaranteed sound power level. Activate choke. Release the cover slowly so that the spring does not pop out. Read the repair instructions.
- Page 30 Description of the Machine 7.1 Type plates and labels Caution: Risk of injury • Risk of burns due to hot surface! • Keep back. Fast engine speed. Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov Type label.
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Page 31: Components 7.2
Description of the Machine Components 7.2 Throttle lever positions • Turtle = Idle / low engine speed. • Rabbit = High / fast engine speed. Components Central suspension Fuel tank Guide bracket Exhaust Drive motor Handle Ramming plate Ramming system Bellows Rubber buffer Transport roller... -
Page 32: Control Elements
Description of the Machine 7.3 Control elements Control elements Beacon (optional) Throttle lever Choke lever Starting handle Sight glass Low oil protection indicator light Operator’s Manual | BS62-4, BS68-4 | BS | 5100069490 | 07/2023 | Version: 3 | [en-US]... -
Page 33: Transportation
Transportation Safety instructions for transport 8.1 Transportation Safety instructions for transport WARNING Hazard of falling! The falling machine can cause serious injuries, e.g. by crushing. ► Only use suitable and tested lifting gear and slings (safety hooks) with sufficient lifting capacity. ►... -
Page 34: Lifting The Machine
Transportation 8.3 Lifting the machine Lifting the machine CAUTION Risk of crushing! Crushing of hands and feet possible. ► Work cautiously. NOTICE Note on the lifting procedure! ► Designate a competent instructor for a safe lifting procedure. Attach suitable sling to central suspension 1. Load the machine into or onto the transport vehicle. -
Page 35: Commissioning
Commissioning Safety instructions for operation 9.1 Commissioning Safety instructions for operation WARNING Tipping hazard! Risk of serious injury from slipping or overturning machine. ► Ensure sufficient stability. ► Always secure the machine against tipping over. ► Park the machine on a level surface with firm ground. WARNING Improper handling may result in injury or serious material damage. -
Page 36: Tests Before Commissioning
Commissioning 9.2 Tests before commissioning CAUTION Risk of injury and material damage due to recoil! On firm, hard or unyielding floors, injuries and material damage may re- sult from strong rebounds. ► Avoid hard or unyielding floors. CAUTION Risk of collapse and spillage! There is a risk of injury from falling or spilling when working on fracture, pit, dump and embankment edges, on trench edges and heels. - Page 37 Commissioning Putting into operation 9.3 CAUTION Risk of injury when starting! Improper handling during starting can lead to minor injuries. ► Do not pull the starting handle until there is sufficient space and no persons in the immediate vicinity. NOTICE Engine damage due to improper handling! Improper handling can lead to engine damage.
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Page 38: Operation
Operation 10.1 Starting the machine Operation 10.1 Starting the machine ü The machine is on a level surface. Move throttle lever 1 to position B. ð Fuel tap opens automatically. With cold engine, move choke lever 2 to position B. ð... -
Page 39: Operating The Machine 10.2
Operation Operating the machine 10.2 Allow engine to warm up briefly. Move throttle lever 1 to position C. Deactivate choke. ð Vibration begins when moved forward. 10.2 Operating the machine CAUTION Risk of injury due to uncontrolled machine operation! ► Always hold the machine with both hands and take a firm stand. -
Page 40: Select Speed
Operation 10.3 Select speed 10.2.1 Compacting material Guide the machine with both hands on the guide handle 1. Operate throttle lever 2 until the desired speed is reached. When the material has been compacted, move the throttle lever to position A. ð... - Page 41 Operation Taking the machine out of operation 10.4 ü The machine is on a level surface. Move the throttle lever 1 into position A. ð Fuel tap closes automatically. ð The machine stops. Allow the machine to come to a complete stop. Let the machine and engine to cool down.
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Page 42: Maintenance
Maintenance 11.1 Safety instructions for maintenance Maintenance 11.1 Safety instructions for maintenance WARNING Improper handling may result in injury or serious material damage. ► Please read and follow all safety instructions in this operator's man- ual. WARNING Hazard of poisoning from exhaust fumes! Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. -
Page 43: Maintenance Plan 11.2
Maintenance Maintenance plan 11.2 CAUTION Health risk from fuel, lubricants and coolants! ► Do not inhale vapors. ► Avoid skin and eye contact. NOTICE Damage by penetrating water! Penetrating water can damage electrical operating elements or machine components. Penetrating moisture can lead to total failure. ►... -
Page 44: Maintenance Work
Maintenance 11.3 Maintenance work Daily (before Half-yearly or ev- Annually or ev- Maintenance work use) ery 100 hours ery 200 hours Check screw connections of rammer foot plate, ● retighten if necessary. Check engine cooling fins, clean if necessary. ● Check central suspension for wear, damage or mis- ●... - Page 45 Maintenance Maintenance work 11.3 11.3.3 Add fuel WARNING Fire and explosion hazard due to fuel and fuel vapors! Fuel and fuel vapors can ignite or catch fire and cause serious burns. ► Do not smoke. ► Do not refuel near open fire. ►...
- Page 46 Maintenance 11.3 Maintenance work Check both seals 1 and 2, filter element and air filter insert for dam- age. Replace if damaged. Cleaning the air filter insert Knock out air filter insert on a hard surface. Blow with compressed air from the inside through the filter insert. Cleaning the filter housing Wipe out filter housing with a cloth.
- Page 47 Maintenance Maintenance work 11.3 Refilling the oil level in the ramming system Tilt the machine forward to access the sight glass. Secure the machine in this position. Unscrew the sight glass. Clean the thread on the sight glass. Pour oil into the housing through the opening in the sight glass. Tighten the sight glass.
- Page 48 Maintenance 11.3 Maintenance work ü Remove any contamination. ü A suitable container for draining the used oil is provided. Unscrew the sight glass. Clean the thread on the sight glass. Tilt the machine backwards until it is resting on the guide bracket. Allow the used oil to drain completely.
- Page 49 Maintenance Maintenance work 11.3 ü Remove any contamination. The machine must be horizontal. Unscrew engine oil dipstick 1. Wipe the engine oil dipstick with clean and fiber-free rags. Insert the engine oil dipstick. Pull out the engine oil dipstick. Check engine oil fill level. ð...
- Page 50 Maintenance 11.3 Maintenance work 11.3.10 Check screw connections of the ramming plate Check all screw connections for tightness at regular intervals. Tighten loose screw connections. Tightening torque in Nm 11.3.11 Cleaning the cooling fins ▪ Clean cooling fins on reversing starter 1 and on engine 2 with com- pressed air to remove dirt and residues.
- Page 51 Maintenance Maintenance work 11.3 NOTICE Hazard of engine damage! Too loose or too tightly screwed in spark plug can lead to engine dam- age. ► Tighten the spark plugs to the prescribed tightening torque. Remove spark plug ü The engine is switched off. ü...
- Page 52 Maintenance 11.3 Maintenance work ü The fuel tank has been properly emptied. Detach fuel line 3 from fuel filter 2. Pull the fuel filter out of tank socket 1. Do not damage the tank socket. Replace damaged or leaking tank bushing. Check that the tank socket is seated correctly.
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Page 53: Troubleshooting
Troubleshooting Troubleshooting 12.1 Troubleshooting 12.1 Troubleshooting WARNING Danger to life due to unauthorized troubleshooting! ► If faults occur on this machine which are not described in this oper- ator's manual, contact the service partner. ► Do not rectify faults on your own. Fault Cause Remedy... -
Page 54: Shutdown
Shutdown 13.1 Temporary decommissioning Shutdown 13.1 Temporary decommissioning Information Further information and detailed descriptions, see Mainte- nance on page Storage requirements • Store dust-free and dry. • Do not store outdoors. • Protect from direct sunlight. • Observe storage temperature, see Technical Data on page •... - Page 55 Shutdown Final shutdown 13.2 For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws. The WEEE directive provides the framework for an EU-wide treatment of old electrical equipment.
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Page 56: Accessories
Accessories 14.1 Accessories Accessories 14.1 Accessories CAUTION Risk of injury and possible machine damage! Use of non-original spare parts or accessories can lead to injuries or ma- chine damage. ► Only use original spare parts and accessories. ► In case of disregard, no liability will be accepted. CAUTION Stability of the machine with wheel set! Tipping over or rolling away of the machine can lead to injuries or mate-... -
Page 57: Transport Roller Installation 14.2
Accessories Transport roller installation 14.2 Transport roller For easier transport on the construction site 14.2 Transport roller installation ü Machine is switched off. Place the machine upright and stable on a level surface with suffi- cient load-bearing capacity. Secure machine against overturning. Align half shells 1 in the middle. -
Page 58: Beacon Mounting
Accessories 14.3 Beacon mounting 14.3 Beacon mounting ü Machine is switched off. Place the machine upright and stable on a level surface with suffi- cient load-bearing capacity. Secure machine against overturning. Mount beacon 1 with two screws 2 on the recess provided on the underside of cover 3. -
Page 59: Technical Data
Technical Data General instructions 15.1 Technical Data 15.1 General instructions Information For system technical reasons, empty columns can be displayed in the technical data, and numbers and letters that written in superscript or sub- script may be displayed incorrectly, e.g: ►... - Page 60 Technical Data 15.3 BS Type BS62-4Ab/28 BS62-4A/28 Material number machine 5100061966 5100068373 Operating weight [kg] Rated ouput [kW] Rated speed [1/min] 3950 3950 Oil specifications (Ramming system) SAE 10W-40 SAE 10W-40 Oil volume (Ramming system) [l] Operating temperature range [°C] -10 –...
- Page 61 Technical Data BS 15.3 Type BS68-4A/28 CN BS68-4Ab/28 LOXAM Material number machine 5100070152 5100070525 Number of strokes [1/min] Impact force [kN] Forward travel [m/min] Length [mm] Width [mm] Height [mm] Length (Ramming shoe) [mm] Width (Ramming shoe) [mm] Operating weight [kg] Rated ouput [kW] Rated speed [1/min] 3950...
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Page 62: Combustion Engine
Technical Data 15.4 Combustion engine Type BS62-4A/28 Sunbelt BS68-4A/28 Sunbelt Material number machine 5100070526 5100070527 Sound power level LWa guaranteed [dB(A)] Vibration total value ahv [m/s2] 11,9 10,3 Measurement uncertainty of the total vibration value ahv [m/s2] * The actual operating speed depends on numerous operating parameters and may differ from the rated speed. 15.4 Combustion engine Engine manufacturer... - Page 63 Technical Data Conversion table 15.5 Conversion table Weights 1 kg 2.2 lbs. 1 g 0.035 oz. Pressure 1 bar 14.5 psi 1 kg/cm² 14.22 lbs/in² Force/output 1 kN 224.81 lbf 1 kW 1.34 hp 1 PS 0.986 hp Torque 1 Nm 0.74 ft.lbs Speed 1 km/h 0.62 mph Acceleration 1 m/s² 3.28 ft./s²...
- Page 66 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 Email: service-LE@wackerneuson.com www.wackerneuson.com Material Number: 5100069490 Language: [en-US]...
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