Wacker Neuson RD12 Operator's Manual
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Wacker Neuson RD12 Operator's Manual

Ride-on roller
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Type
Document
Date
Version
Language
Operator's Manual
Ride-On Roller
RD12
RD12A
RD16
RD12, RD12A, RD16
5200022654
1117
09
EN
5 2 0 0 0 2 2 6 5 4

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Summary of Contents for Wacker Neuson RD12

  • Page 1 Operator’s Manual Ride-On Roller RD12 RD12A RD16 Type RD12, RD12A, RD16 Document 5200022654 1117 Date Version Language 5 2 0 0 0 2 2 6 5 4...
  • Page 2 Copyright notice © Copyright 2017 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.

  • Page 3: Foreword

    ■ Use the separate Parts Book supplied with the machine to order replacement parts. ■ If you are missing any of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com. ■ When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.
  • Page 4 ■ The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. ■ The illustrations, parts, and procedures in this manual refer to Wacker Neuson factory-installed components.

  • Page 5: Ec Declaration Of Conformity

    2006/42/EC, 2000/14/EC, 2014/30/EU, EN 500-1, EN 500-4 Authorized Person for Technical Documents Robert Raethsel, Wacker Neuson Produktion GmbH & Co. KG, Wackerstrasse 6, 85084 Reichertshofen, Germany Menomonee Falls, WI, USA, 01.06.16 Keith Herr...

  • Page 7: Table Of Contents

    RD 12 / 12A / 16 Table of Contents Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............. 13 Machine Description and Intended Use ..........14 Safety Guidelines for Operating the Machine ........15 Operating the Machine in Electrical Storms ........17 Service Safety ..................
  • Page 8 Table of Contents RD 12 / 12A / 16 RD 12 and RD 12A Controls Features and Controls .................54 Control Panel and Indicator Lights ............56 Auxiliary Battery Positive Terminal ............57 Operation Preparing the Machine for First Use ............58 Position of the Operator ..............58 Mounting and Dismounting the Machine ..........58 Fire Extinguisher Requirement ............59 Roll Over Protection Structure (ROPS) ..........60...
  • Page 9 Testing the Brake System ..............114 8.21 Long-Term Storage ................115 8.22 Machine Disposal and Decommissioning ......... 116 Engine Maintenance: Kohler (T4f) 10 Engine Maintenance—Wacker Neuson/Robin 11 Engine Maintenance—Honda GX630 12 Troubleshooting 13 Technical Data—RD 16 13.1 Engine ....................128 13.2...
  • Page 10 16.1 Emission Control System Background Information ......141 16.2 Limited Defect Warranty for Exhaust Emission Control System ..142 16.3 Limited Defect Warranty for Wacker Neuson Evaporative Emission Control Systems ..........142 17 Emission Control Systems Information and Warranty—Diesel 17.1 Emission Control System Background Information ......145 17.2...
  • Page 11 RD 12 / 12A / 16 Table of Contents 19 Schematics—RD 16 19.1 Electrical Schematic—Complete ............172 19.2 Electrical Schematic Components ............ 173 19.3 Electrical Schematic Section A ............174 19.4 Electrical Schematic Components ............ 175 19.5 Electrical Schematic Section B ............176 19.6 Electrical Schematic Components ............
  • Page 12 Table of Contents RD 12 / 12A / 16 wc_bo5200022654_09TOC.fm...

  • Page 13: Safety Information

    RD 12 / 12A / 16 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol.

  • Page 14: Machine Description And Intended Use

    RD 12 / 12A / 16 Machine Description and Intended Use This machine is a dual drum, ride-on roller. The Wacker Neuson Ride-On Roller consists of an articulated frame onto which is mounted a gasoline or diesel engine, a fuel tank, a hydraulic tank, a water tank, a hydrostatic drive system, two steel drums containing internal eccentric weights, and an operator’s platform with a...

  • Page 15: Safety Guidelines For Operating The Machine

    ■ Familiarize yourself with the location and proper use of all controls and safety devices. ■ Contact Wacker Neuson for additional training if necessary. When operating this machine: ■ Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it.

  • Page 16: Table Of Contents Rd 12 / 12A

    ■ Do not operate the machine if any safety devices or guards are missing or inoperative. ■ Do not modify or defeat the safety devices. ■ Only use accessories or attachments that are approved by Wacker Neuson. Safe When operating this machine do: operating ■...

  • Page 17: Operating The Machine In Electrical Storms

    RD 12 / 12A / 16 Safety Information ■ Stop the engine when the machine is not being operated. After use ■ Close the fuel valve on engines equipped with one when the machine is not being operated. ■ Ensure that the machine will not tip over, roll, slide, or fall when not being operated.

  • Page 18: Service Safety

    Machine When servicing or maintaining the machine: modifications ■ Use only accessories/attachments that are approved by Wacker Neuson. When servicing or maintaining the machine: ■ Do not defeat safety devices. ■ Do not modify the machine without the express written approval of Wacker Neuson.
  • Page 19 RD 12 / 12A / 16 Safety Information Cleaning When cleaning and servicing the machine: ■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc. ■ Keep the labels legible. When cleaning the machine: ■ Do not clean the machine while it is running. ■...

  • Page 20: Operator Safety While Using Internal Combustion Engines

    Safety Information RD 12 / 12A / 16 Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death.

  • Page 21: Hydraulic Fluid Safety

    RD 12 / 12A / 16 Safety Information Hydraulic Fluid Safety WARNING Possibility of severe injury. Hydraulic fluid is under high pressure and becomes very hot during operation. ► To avoid injury, obey the safety instructions listed below. ■ Inspect the hydraulic system thoroughly before operating the machine. Safety instructions ■...

  • Page 22: Labels-Rd

    Labels—RD 16 RD 12 / 12A / 16 Labels—RD 16 Label Locations wc_si000898gb_FM10.fm...

  • Page 23: Label Meanings

    RD 12 / 12A / 16 Labels—RD 16 Label Meanings Read and understand the supplied Operator’s WARNING WARNING Manual before operating the machine. Failure READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE. READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE. FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS.
  • Page 24 Labels—RD 16 RD 12 / 12A / 16 CAUTION Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself and others. 178714 178714 WARNING WARNING Pinch point. AVOID CRUSHING AREA ADVERTENCIA EVITE ZONA DE APRIETE AVERTISSEMENT...
  • Page 25 RD 12 / 12A / 16 Labels—RD 16 NOTICE Lifting point 178709 178709 WARNING To reduce the risk of hearing loss, always wear hearing protection when operating this machine. WARNING Entanglement hazard. Rotating machinery. Do not reach inside machine when engine is running.
  • Page 26 Labels—RD 16 RD 12 / 12A / 16 WARNING Always wear seat belt when operating roller. WARNING Avoid crushing area. WARNING WARNING WARNING Entanglement hazard. Rotating machinery. Do not reach inside machine when engine is running. WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 178712...
  • Page 27 RD 12 / 12A / 16 Labels—RD 16 Be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating. Coolant overflow bottle only, not a return system. 0164979 Engine oil drain Grease points: Inspect and lubricate every 100 hours of operation.
  • Page 28 Labels—RD 16 RD 12 / 12A / 16 WARNING Avoid crushing area. Articulated steering joint locking location. Lock the articulated steering joint before servicing the machine. Read Repair Manual. Guaranteed sound power level in dB(A) CAUTION No lift point wc_si000898gb_FM10.fm...
  • Page 29 RD 12 / 12A / 16 Labels—RD 16 Disconnect battery before servicing. 0165018 Lifting of machine to be done with spreader bar only! ■ Lock the articulated joint. ■ Attach a lifting hook to the lifting eye at the top of the spreader bar. ■...
  • Page 30 Labels—RD 16 RD 12 / 12A / 16 Read and understand the supplied Operator’s Manual before operating the machine. Failure to do so increases the risk of injury to yourself and others. Water tank fill This machine may be covered by one or more patents.
  • Page 31 RD 12 / 12A / 16 Labels—RD 16 WARNING WARNING Operation of this equipment may create Operation of This Equipment May Create Sparks That Can Start Fires Around Dry sparks that can start fires around dry Vegetation. A Spark Arrestor May be Required. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements.

  • Page 32: Labels-Rd 12, Rd 12A

    Labels—RD 12, RD 12A RD 12 / 12A / 16 Labels—RD 12, RD 12A Label Locations wc_si000896gb_FM10.fm...

  • Page 33: Label Meanings

    RD 12 / 12A / 16 Labels—RD 12, RD 12A Label Meanings Read and understand the supplied Operator’s WARNING WARNING Manual before operating this machine. Failure to READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE. READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE. FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS.
  • Page 34 Labels—RD 12, RD 12A RD 12 / 12A / 16 WARNING Hot surface WARNING WARNING ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 117039 WARNING Hot surface WARNING WARNING WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 117037 117037 Hydraulic oil reservoir fill Torque nuts to 13.6-14.7 Nm (120-130 in.lbs.) maximum.
  • Page 35 RD 12 / 12A / 16 Labels—RD 12, RD 12A WARNING WARNING WARNING Always wear seat belt when operating roller. Read the Operator’s Manual for machine information. WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT 118362 118362 Choke: O = Open l = Closed Grease points: Inspect and lubricate every 100 hours of operation.
  • Page 36 Labels—RD 12, RD 12A RD 12 / 12A / 16 Engine will stop without operator seated. Guaranteed sound power level in dB(A) CAUTION No lift point WARNING Do not drill or weld the ROPS. Read the Operator’s Manual. Industry Canada ICES-002 Compliance Label: CAN ICES-2/NMB-2 CAUTION! Electric shock hazard at auxiliary battery positive terminal.
  • Page 37 RD 12 / 12A / 16 Labels—RD 12, RD 12A Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself or others. Water tank fill This machine may be covered by one or more patents.
  • Page 38 Labels—RD 12, RD 12A RD 12 / 12A / 16 WARNING ■ Keep all sparks and open flames away from the battery. ■ Wear eye protection. ■ Keep away from children. ■ Battery acid is poisonous and corrosive. ■ Read the Operator’s Manual. ■...

  • Page 39: Lifting And Transporting

    RD 12 / 12A / 16 Lifting and Transporting Lifting and Transporting Locking and Unlocking the Articulated Joint Description A lockarm located below the articulated joint is provided to fasten the front and rear halves of the roller together. Once secured, the lockarm prevents the two halves from swinging together.

  • Page 40: Lifting The Machine

    Lifting and Transporting RD 12 / 12A / 16 Lifting the Machine ■ Lifting equipment (crane or hoist) capable of supporting the machine’s weight. Requirements See the Technical Data Chapter for your machine. ■ Lifting devices (hooks, chains, and shackles) capable of supporting the machine’s weight.
  • Page 41 RD 12 / 12A / 16 Lifting and Transporting Continued from the previous page. 7. There are two lifting eyes (b) per side. Attach one lifting chain to each lifting eye. RD 16 RD 12 wc_gr012269 8. For the RD 12, attach the chains to the hook (d) of the lifting equipment. 9.

  • Page 42: Tying Down And Transporting The Machine

    Lifting and Transporting RD 12 / 12A / 16 Tying Down and Transporting the Machine ■ Engine shut down Requirements ■ Parking brake ON Procedure Perform the procedure below to tie down the machine. 1. Make sure that the transport vehicle is capable of handling the weight and size of the machine.

  • Page 43: Towing The Machine

    RD 12 / 12A / 16 Lifting and Transporting Towing the Machine ■ Second machine of greater size and rigid towing equipment, or Requirements ■ Two machines of equal size to towed machine if non-rigid towing equipment is being used ■...

  • Page 44: Manually Releasing The Parking Brake

    Lifting and Transporting RD 12 / 12A / 16 Manually Releasing the Parking Brake There are two drive motors on the roller—one on each drum. Each drive motor includes a parking brake that is spring activated and hydraulically released (SAHR). NOTICE: To avoid damaging the internal mechanism, do not use power tools to release or reactivate the brakes.
  • Page 45 RD 12 / 12A / 16 Lifting and Transporting Continued from the previous page. NOTICE: Maximum torque for the release screws is 33 Nm (24.3 ft.lbs.). Overtightening the release screws can destroy the internal mechanism. 6. Manually turn the drum to test if the brake is released. 7.

  • Page 46: Towing Bypass Valve

    Lifting and Transporting RD 12 / 12A / 16 Towing Bypass Valve The drive circuit is equipped with a towing valve (43) to allow oil to bypass the drive motors and let the roller freewheel for towing. The towing valve should be used in emergency cases where the machine has become bogged down in loose or muddy soil, or cannot be driven due to an engine or hydraulic system failure.
  • Page 47 RD 12 / 12A / 16 Lifting and Transporting Notes wc_tx003838gb_FM10.fm...

  • Page 48: Controls - Rd

    Controls — RD 16 RD 12 / 12A / 16 Controls — RD 16 Features and Controls 7 28 wc_gr010748 wc_tx003839gb_FM10.fm...
  • Page 49 RD 12 / 12A / 16 Controls — RD 16 Ref. Description Ref. Description Air cleaner Water tank fill cap Articulated joint Lockarm Hand holds Operator’s platform Control panel Engine oil filter Dipstick Rear drum Drain hose—hydraulic tank Scraper bar (4 places) Drive motor (2) Sightglass—hydraulic tank Drive pump...

  • Page 50: Control Panel And Indicator Lights

    Controls — RD 16 RD 12 / 12A / 16 Control Panel and Indicator Lights RD 16 IRH DOUBLE BANNER DOUBLE BANNER DOUBLE BANNER wc_gr004113 RD 16-90 RD 16-100 wc_gr010747 wc_tx003839gb_FM10.fm...
  • Page 51 RD 12 / 12A / 16 Controls — RD 16 Ref. Item Description Turn signal switch (if equipped) This switch activates the turn signal, either right or left. Hour meter This instrument meters machine usage. Engine coolant temperature This light illuminates to indicate that the indicator engine has overheated.
  • Page 52 Controls — RD 16 RD 12 / 12A / 16 Ref. Item Description Air filter restriction indicator This indicator light illuminates to indicate that the air cleaner needs to be changed. Glow plugs indicator This indicator light illuminates to indicate that the glow plugs are on.

  • Page 53: Auxiliary Battery Positive Terminal

    RD 12 / 12A / 16 Controls — RD 16 Auxiliary Battery Positive Terminal This machine is equipped with an auxiliary battery positive terminal (45) located on top of the hydraulic tank. The auxiliary terminal is a convenient location for accessing the battery if it ever needs to be jumped.

  • Page 54: Rd 12 And Rd 12A Controls

    RD 12 and RD 12A Controls RD 12 / 12A / 16 RD 12 and RD 12A Controls Features and Controls wc_gr002946 wc_tx003840gb_FM10.fm...
  • Page 55 RD 12 / 12A / 16 RD 12 and RD 12A Controls Ref. Description Ref. Description Air cleaner Operator’s platform Articulated joint Engine oil filter Hand holds Rear drum fill/drain plug Control panel Rear drum—static Dipstick Scraper bar (4 places) Drain hose—hydraulic tank Sightglass—hydraulic tank Drive motor...

  • Page 56: Control Panel And Indicator Lights

    RD 12 and RD 12A Controls RD 12 / 12A / 16 Control Panel and Indicator Lights wc_gr004114 Ref. Item Function Hour meter This instrument meters machine usage. Vibration on indicator This indicator light illuminates to indicate that the vibration is on. Lights switch (if equipped) This switch controls power to the lights.

  • Page 57: Auxiliary Battery Positive Terminal

    RD 12 / 12A / 16 RD 12 and RD 12A Controls Auxiliary Battery Positive Terminal This machine is equipped with an auxiliary battery positive terminal (45) located on top of the hydraulic tank. The auxiliary terminal is a convenient location for accessing the battery if it ever needs to be jumped.

  • Page 58: Operation

    1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

  • Page 59: Fire Extinguisher Requirement

    Standards Institute (ANSI) for information about fire extinguisher classifications. Installation Install the fire extinguisher according to the manufacturer’s instructions. The installation must be performed by an authorized Wacker Neuson dealer or service center. Recommended mounting locations for the fire extinguisher on this machine are: ■...

  • Page 60: Roll Over Protection Structure (Rops)

    Operation RD 12 / 12A / 16 Roll Over Protection Structure (ROPS) Background The machine is equipped with a Roll Over Protection Structure (ROPS). The ROPS is designed to protect the operator in a rollover accident. Depending on the machine model, the ROPS is either fixed (stationary) or foldable. A foldable ROPS is equipped with two sets of hinge pins, or loking pins.
  • Page 61 RD 12 / 12A / 16 Operation Continued from the previous page. wc_gr012560 1. Support the upper half of the ROPS (3) using a crane and suitable rigging capable of supporting 19 kg (42 lbs.). WARNING Crushing hazard. ► Do not remove all cotter pins and locking pins from each side of the ROPS at the same time.

  • Page 62: Rotating Beacon (If Equipped)

    Operation RD 12 / 12A / 16 Rotating Beacon (if equipped) The rotating beacon (a) powers up when the ignition switch is turned to the ON position. The beacon illuminates and rotates when powered up. To install the beacon: 1. Slide the rotating beacon onto the light staff. 2.

  • Page 63: Operator Presence System

    RD 12 / 12A / 16 Operation Operator Presence System The machine is equipped with an “operator presence system”. This system is part of the seat and senses the weight of an operator in the seat. During operation, if the operator leaves the seat: ■...

  • Page 64: Recommended Fuel-Diesel

    Before using an oxygenated fuel, confirm the fuel’s contents. Some states and provinces require this information to be posted on the fuel pump. The following is the Wacker Neuson approved percentage of oxygenates: ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume (commonly referred to as E10).

  • Page 65: Refueling The Machine

    RD 12 / 12A / 16 Operation 7.10 Refueling the Machine ■ Machine shut down Requirements ■ Engine cool ■ Machine/fuel tank level with the ground ■ Fresh, clean fuel supply Procedure Perform the procedure below to refuel the machine. WARNING Fire hazard.

  • Page 66: Positioning The Scrapers

    Operation RD 12 / 12A / 16 7.11 Positioning the Scrapers ■ Machine shut down Requirements ■ Parking brake engaged Positions Each drum has two scrapers (a, b). Scrapers prevent dirt and asphalt from sticking to and accumulating on the drum surface. They are spring loaded, and may be set in the travel position (1) or the scraping position (2) by moving the bar up or down.

  • Page 67: Using The Seat Belt

    RD 12 / 12A / 16 Operation 7.12 Using the Seat Belt Precaution Always use the seat belt when operating the machine. To use To use the seat belt: 1. Pull seat belt (c) out of the retractor in a continuous motion. wc_gr002238 2.

  • Page 68: Using The Forward / Reverse Lever

    Operation RD 12 / 12A / 16 7.13 Using the Forward / Reverse Lever Background Both roller drums are driven. An infinitely variable displacement pump drives the hydraulic motors fitted to each drum. The machine moves forward or reverse by using the forward/reverse lever located to the side of the operator’s seat.

  • Page 69: Using The Vibration System

    RD 12 / 12A / 16 Operation 7.14 Using the Vibration System Background The machine has an exciter on each drum. The exciters are driven by gear-type hydraulic motors. The exciter motors are fed by a fixed-displacement, gear-type hydraulic pump. Starting and stopping To start vibration, press button (a).

  • Page 70: Using The Water Spray System

    Operation RD 12 / 12A / 16 7.15 Using the Water Spray System Water spray Water from the tank is fed to the spray nozzles by an electric pump. A water spray controls switch (c) controls the water pump motor. A water spray dial (d) controls the water flow.

  • Page 71: Using The Backup Alarm

    RD 12 / 12A / 16 Operation 7.16 Using the Backup Alarm Location The backup alarm (a) is located on the rear of the machine. wc_gr010273 Operation Start the engine and move the forward-reverse lever to the reverse position. The backup alarm should sound immediately.

  • Page 72: Using The Parking Brakes-Rd 16

    Operation RD 12 / 12A / 16 7.17 Using the Parking Brakes—RD 16 Background To aid in holding the machine in a stopped position (parked), there is a mechanical parking brake on each drum drive motor. The mechanical parking brakes are spring-activated and hydraulically released (SAHR) type brakes.

  • Page 73: Using The Manual Parking Brake-Rd 12 / 12A

    RD 12 / 12A / 16 Operation 7.18 Using the Manual Parking Brake—RD 12 / 12A Background To hold the machine in a stopped position (parked), there is a mechanical parking brake on the rear drive motor. The engine will automatically shut off when the operator leaves the seat, but the parking brake must be set manually.

  • Page 74: Parking Brake Adjustment - Rd 12 / 12A

    Operation RD 12 / 12A / 16 7.19 Parking Brake Adjustment — RD 12 / 12A The parking brake is located on the rear drive motor drum support, and is used to prevent the roller from moving when the engine is turned off. Adjust brake for proper holding force as follows: 1.

  • Page 75: Avoiding The Danger Zone

    RD 12 / 12A / 16 Operation 7.20 Avoiding the Danger Zone Description A “danger zone” is an area near a machine where a person can be seriously injured if struck by, or caught between, moving parts of the machine. On this machine, the danger zone specifically refers to the area near the articulated joint between the front and rear frames (a).

  • Page 76: Adding Ballast To Rear Drum - Rd 12 / 12A Only

    Operation RD 12 / 12A / 16 7.21 Adding Ballast to Rear Drum — RD 12 / 12A only The rear drum can be filled with ballast to provide weight. Add ballast through plug opening (26). Drum Capacity: 114 liters (30.2 gal.) Added Weight (water ballast): 113 Kg (250 lbs.) If water is used as ballast in areas where temperatures are below freezing, add antifreeze or drain drum after use.

  • Page 77: Preliminary Checks

    RD 12 / 12A / 16 Operation 7.22 Preliminary Checks Requirements Machine on a flat, level surface Before Before starting the machine, check the following items: starting ■ Engine coolant level ■ Engine oil level ■ Hydraulic oil level ■ Fuel level ■...

  • Page 78: Starting, Operating, And Stopping The Machine-Rd 16

    Operation RD 12 / 12A / 16 7.23 Starting, Operating, and Stopping the Machine RD 16 — ■ Machine is in serviceable condition and has been properly maintained Requirements ■ There is fuel in the tank DANGER Asphyxiation hazard. Exhaust gases contain carbon monoxide and can kill you in minutes.
  • Page 79 RD 12 / 12A / 16 Operation Continued from the previous page. 5. Turn the start key (d) to the START position until the engine starts, then release the key. NOTICE: Do not crank the engine ignition switch for more than 15 seconds at one time.
  • Page 80 Operation RD 12 / 12A / 16 Continued from the previous page. Stopping the 1. Maneuver the machine to a flat surface that has a suitable load bearing machine capacity. 2. Set the forward/reverse control (a) to the NEUTRAL position. RD 16 wc_gr012263 3.

  • Page 81: Emergency Shut-Down Procedure (Rd 16)

    RD 12 / 12A / 16 Operation 7.24 Emergency Shut-down Procedure (RD 16) If a breakdown/accident occurs while the machine is operating, follow the procedure below. 1. Stop the engine. 2. Allow the engine and exhaust system to cool. 3. Using appropriate equipment, return the machine to an upright position if tipped over.

  • Page 82: Starting, Operating, And Stopping The Machine-Rd 12 / 12A

    Operation RD 12 / 12A / 16 7.25 Starting, Operating, and Stopping the Machine RD 12 / 12A — ■ Machine is in serviceable condition and has been properly maintained Requirements ■ There is fuel in the tank DANGER Asphyxiation hazard. Exhaust gases contain carbon monoxide and can kill you in minutes.
  • Page 83 RD 12 / 12A / 16 Operation Continued from the previous page. 5. Set the engine throttle (c) to the high position. 6. Turn the start key (d) to the start position until the engine starts, then release the key. If the vibration indicator light is on, press the vibration control button. This turns off the vibration.
  • Page 84 Operation RD 12 / 12A / 16 Continued from the previous page. 4. Set the forward/reverse control (a) to the NEUTRAL position. RD 12 wc_gr012262 5. Set the engine throttle switch (c) to the low position and allow the engine to cool down.

  • Page 85: Emergency Shutdown Procedure (Rd 12 / 12A)

    RD 12 / 12A / 16 Operation 7.26 Emergency Shutdown Procedure (RD 12 / 12A) If a breakdown/accident occurs while the machine is operating, follow the procedure below. 1. Press the emergency stop switch (a). wc_gr013149 Activate the emergency stop switch by pushing the button. Pushing the emergency stop switch: ■...

  • Page 86: Machine Stability

    Operation RD 12 / 12A / 16 7.27 Machine Stability WARNING Crushing hazards. Certain job site conditions or operating practices may adversely affect machine stability. ► Follow the instructions below to reduce the risk of tipping or falling incidents. Surface Pay attention to changing surface conditions while operating the machine.

  • Page 87: Operating On Slopes

    RD 12 / 12A / 16 Operation 7.28 Operating on Slopes Background When operating on slopes or hills, special care must be taken to reduce the risk of personal injury or damage to the machine. Procedure Always operate the machine up and down slopes rather than from side to side. For safe operation and for protection of the engine, continuous duty use should be restricted to slopes of 19°...

  • Page 88: Anti-Vandalism Protection And Machine Access

    Operation RD 12 / 12A / 16 7.29 Anti-Vandalism Protection and Machine Access Parts of the machine which may be subject to theft or vandalism when the vehicle is parked unattended can be padlocked to prevent unauthorized access or use. Lockable parts are: ■...
  • Page 89 RD 12 / 12A / 16 Operation Notes wc_tx003841gb_FM10.fm...

  • Page 90: General Maintenance

    Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim.

  • Page 91: Periodic Maintenance Schedule

    RD 12 / 12A / 16 General Maintenance Periodic Maintenance Schedule The table below lists basic machine and engine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Refer to the engine owner’s manual for additional information.

  • Page 92: Rear Frame Access

    General Maintenance RD 12 / 12A / 16 Rear Frame Access Overview The operator’s platform is hinged and can be tilted to provide access to the water pump, the water filter, the battery, the hydraulic hoses, and the fuel tank. The platform has lifting cylinders and a prop rod that hold the platform in the open position.
  • Page 93 RD 12 / 12A / 16 General Maintenance Continued from the previous page. Lowering the Follow the procedure below to disengage the prop rod and lower the platform. platform 1. Stand on the left side of the machine, facing the rear. 2.

  • Page 94: Safety-Related Spare Parts

    ROPS and the seat belt. For your convenience, we have provided the following diagrams and lists of replacement parts for these safety-related features. For a complete list of spare parts for this machine, contact your Wacker Neuson dealer or visit www.wackerneuson.com.
  • Page 95 RD 12 / 12A / 16 General Maintenance ROPS parts list Ref. Part No. Qty. Description Measurement 0163264 ROPS frame — 0162980 Red reflector — 0163627 Bracket — 0163224 Mount — 0162959 Beacon group option — 0162345 Light bulb — 0162341 Retaining clip —...
  • Page 96 General Maintenance RD 12 / 12A / 16 ROPS Use the following diagram and parts list as shown in the table below: diagram Revision Revision 0620060 Rev. 236 and higher 0620799 Rev. 235 and higher 0620402 Rev. 234 and higher 0620127 Rev.
  • Page 97 RD 12 / 12A / 16 General Maintenance ROPS parts list Ref. Part No. Qty. Description Measurement 0163264 ROPS frame — 0162980 Red reflector — 0163627 Bracket — 0163224 Mount — 0162959 Beacon group option — 0162345 Light bulb — 0162341 Retaining clip —...
  • Page 98 General Maintenance RD 12 / 12A / 16 Seat assembly diagram 2a, 2b wc_gr007047 wc_tx003847gb_FM10.fm...
  • Page 99 RD 12 / 12A / 16 General Maintenance Seat assembly parts list Measurement Ref. Part No. Qty. Description and torque 0163274 Plate — 0163324 Adjustable seat — 0164779 Operator present switch — 0110972 Seat belt — 0083220 Holder — 0030066 Lock nut 34 Nm / 25 ft.lbs 0013002...

  • Page 100: Maintaining The Seat And Seat Belt

    General Maintenance RD 12 / 12A / 16 Maintaining the Seat and Seat Belt Background In order for the seat and seat belt to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. Poorly maintained equipment can become a safety hazard! ■...

  • Page 101: Hydraulic Oil Level

    RD 12 / 12A / 16 General Maintenance Hydraulic Oil Level A hydraulic oil level sightglass (29) is located on the side of the hydraulic fluid reservoir. wc_gr005895 While the machine is turned off, check that the hydraulic oil level is visible at the middle level or higher in the sightglass.

  • Page 102: Checking The Water Filter

    General Maintenance RD 12 / 12A / 16 Checking the Water Filter When Check the water filter daily before operating the machine. Daily checks are especially important if the available water supply is cloudy or dirty. Location The water filter is located on the right side of the machine beneath the operator’s platform.

  • Page 103: Cleaning The Water Filter

    RD 12 / 12A / 16 General Maintenance Cleaning the Water Filter When Clean the water filter every 100 hours, or more often if the available water supply is cloudy or dirty. Location The water filter is located on the right side of the machine beneath the operator’s platform.

  • Page 104: Grease Fittings-Rd 16

    General Maintenance RD 12 / 12A / 16 Grease Fittings—RD 16 See chapter Technical Data for oil quantity and type. Articulation Joint Lockarm The articulated joint is equipped with grease fittings (a) for lubrication. WARNING To avoid being pinched by the machine halves, set the lockarm before greasing the articulating joint! Exciter The exciter is grease lubricated.

  • Page 105: Grease Fittings-Rd 12 / 12A

    RD 12 / 12A / 16 General Maintenance 8.10 Grease Fittings—RD 12 / 12A See section Technical Data for oil quantity and type. Articulation Joint Lockarm The articulated joint is equipped with grease fittings (a) for lubrication. WARNING Pinching hazard. ►...

  • Page 106: Battery

    General Maintenance RD 12 / 12A / 16 8.11 Battery WARNING Explosion hazard. Batteries can emit explosive hydrogen gas. ► Keep all sparks and flames away from the battery. ► Do not short-circuit battery posts. WARNING Battery fluid is poisonous and corrosive. ►...

  • Page 107: Hydraulic System Cleanliness

    ■ Change the hydraulic filters and oils at the recommended service intervals. 8.13 Hydraulic Oil Requirements Wacker Neuson recommends the use of a good petroleum-based, anti-wear hydraulic oil in the hydraulic system of this equipment. Good anti-wear hydraulic oils contain special additives to reduce oxidation, prevent foaming, and provide for good water separation.

  • Page 108: Checking And Cleaning The Hydraulic Tank Breather

    General Maintenance RD 12 / 12A / 16 8.14 Checking and Cleaning the Hydraulic Tank Breather ■ Machine shut down Prerequisites ■ Clean, nonflammable solvent When Every 1000 hours of service or yearly Procedure Follow the procedure below to clean the hydraulic tank breather (a). 1.

  • Page 109: Changing The Hydraulic Oil And Filter

    RD 12 / 12A / 16 General Maintenance 8.15 Changing the Hydraulic Oil and Filter Set all controls in neutral, stop the engine, and allow the engine and fluids to cool before performing this procedure. All oils eventually shear or thin out with use, reducing their lubricating ability. In addition, heat, oxidation, and contamination may cause the formation of sludge, gum, or varnish in the system.

  • Page 110: Bleeding The Hydraulic System

    General Maintenance RD 12 / 12A / 16 8.16 Bleeding the Hydraulic System Overview Bleeding trapped air from the hydraulic system is necessary each time the drive system or hydraulic system is opened up. Trapped air bubbles can cause equipment malfunctions or erratic performance. Procedure Follow the procedure below to bleed trapped air from the exciter circuit and the drive circuit.

  • Page 111: Checking The Neutral Switch

    RD 12 / 12A / 16 General Maintenance 8.17 Checking the Neutral Switch Requirement Parking brake engaged When Every 10 hours of service or daily Procedure Follow the procedure below to check the neutral switch. WARNING Crush hazard. The machine may lurch forward if the neutral switch is out of adjustment while making this test.

  • Page 112: Inspecting The Seat Belt

    General Maintenance RD 12 / 12A / 16 8.18 Inspecting the Seat Belt ■ Machine shut down Requirements ■ Parking brake engaged When Daily, before starting the machine. Procedure Perform the procedure below to inspect the seat belt. 1. Check the seat belt mounting hardware (a) for wear and damage. Replace damaged hardware.

  • Page 113: Cleaning The Spray Bars

    RD 12 / 12A / 16 General Maintenance 8.19 Cleaning the Spray Bars Background Clogged or dirty spray bars can prevent water from spraying onto the drums. If water spray is noticeably reduced or absent even though there is water in the tank, then clean the spray bars.

  • Page 114: Testing The Brake System

    2. With the engine running, place the throttle control into the LOW IDLE position and the forward/reverse control lever in the NEUTRAL position. 3. Engage the parking brake. The machine should not move. If the machine moves, consult Wacker Neuson Service. wc_tx003847gb_FM10.fm...

  • Page 115: Long-Term Storage

    RD 12 / 12A / 16 General Maintenance 8.21 Long-Term Storage Introduction Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same.

  • Page 116: Machine Disposal And Decommissioning

    General Maintenance RD 12 / 12A / 16 8.22 Machine Disposal and Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources.

  • Page 117: Engine Maintenance: Kohler (T4F)

    Engine Maintenance: Kohler (T4f) Engine Maintenance: Kohler (T4f) The information in this chapter comes from copyrighted Kohler material. The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature.
  • Page 118 Engine Maintenance: Kohler (T4f) wc_tx003649gb_FM10.fm...
  • Page 119 Engine Maintenance: Kohler (T4f) The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. wc_tx003649gb_FM10.fm...
  • Page 120 Engine Maintenance: Kohler (T4f) wc_tx003649gb_FM10.fm...
  • Page 121 Engine Maintenance: Kohler (T4f) wc_tx003649gb_FM10.fm...

  • Page 122: 10 Engine Maintenance-Wacker Neuson/Robin

    Engine Maintenance—Wacker Neuson/Robin 10 Engine Maintenance—Wacker Neuson/Robin The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below.
  • Page 123 Engine Maintenance—Wacker Neuson/Robin The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. Periodic Maintenance Schedule table Every Every Every Every Every Maintenance Items 8 hours 1000 (Daily)

  • Page 124: 11 Engine Maintenance-Honda Gx630

    Engine Maintenance—Honda GX630 11 Engine Maintenance—Honda GX630 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc., contain small amounts of materials that can cause cancer and other health problems if...
  • Page 125 Engine Maintenance—Honda GX630 The engine maintenance schedule(s) in this chapter are reproduced from the engine owner’s manual. For additional information, see the engine owner’s manual. MAINTENANCE SCHEDULE Every Every 2 Each First Every 6 Refer REGULAR SERVICE PERIOD (3) year years month months...

  • Page 126: Troubleshooting

    Troubleshooting RD 12 / 12A / 16 12 Troubleshooting Problem / Symptom Reason Remedy Engine does not start Fuel tank is empty Refill fuel tank. Wrong type of fuel Drain tank, change fuel filter, and refill with the proper fuel. Old fuel Drain tank, change fuel filter, and refill with fresh...
  • Page 127 RD 12 / 12A / 16 Troubleshooting Problem / Symptom Reason Remedy No travel, or travel only in Parking brake is on Release parking brake. one direction Sheared pin on forward/ Replace pin. reverse control Loose or broken control Tighten or replace. cable Damaged drive motor Repair or replace.

  • Page 128: Technical Data-Rd

    Technical Data—RD 16 RD 12 / 12A / 16 13 Technical Data—RD 16 13.1 Engine Item no. RD 16 / RD 16 IRH Engine Engine type 3-cylinder, 4-cycle, liquid-cooled, diesel engine Engine make Kohler Engine model KDW 1003 Max. rated power @ rated speed kW (hp) 16.8 (22.5) @ 2,850 rpm Displacement...

  • Page 129: Roller

    RD 12 / 12A / 16 Technical Data—RD 16 13.2 Roller Item No. RD 16/16 IRH Roller Dry Weight kg (lb) 1,356 (2,990) Curb Clearance: Right mm (in.) 400 (15.7) Left 400 (15.7) Water Tank Capacity L (gal) 100 (26.4) Outside Turning Radius m (ft) 2.87 (9.4)

  • Page 130: Hydraulic Pressures

    Technical Data—RD 16 RD 12 / 12A / 16 13.4 Hydraulic Pressures System Operating Pressure Relief Pressure Drive** 55–76 800–1,100 4,350 Steering* 45–51 650–725 —normal 41–55 600–800 —while turning 90–103 1,300–1,500 Vibration 4,200 —single drum 103–131 1,500–1,900 —dual drum 138–165 2,000–2,400 * Values for hard-packed surfaces.

  • Page 131: Measurements Of Operator Exposure To Vibration

    RD 12 / 12A / 16 Technical Data—RD 16 13.6 Measurements of Operator Exposure to Vibration The operator of this machine should expect to be exposed to vibration levels listed below when using the machine in performance of its normally intended function: Maximum hand/arm vibration levels are: ■...

  • Page 132: Dimensions

    Technical Data—RD 16 RD 12 / 12A / 16 13.7 Dimensions mm (in.) 2547 (100.3) 2289 RD 16-90 (90.1) RD 16 IRH 1806 (71.1) (22) 1382 (54.4) (35.4) 1950 1002 (76.8) (39.4) wc_td000621gb_FM10.fm...

  • Page 133: Engine

    RD 12 / 12A / 16 Technical Data—RD12 14 Technical Data RD12 — 14.1 Engine Item no. RD 12 Engine Engine type 4-stroke, 2-cylinder, air cooled 4-stroke, 2-cylinder, air cooled Engine make Wacker Neuson Subaru Robin Engine model WM 650...

  • Page 134: Roller

    Technical Data—RD12 RD 12 / 12A / 16 14.2 Roller Item No. RD 12 Roller Dry Weight kg (lb.) 1,002 (2,171) Curb Clearance: Right mm (in.) 400 (15.7) Left 208 (8.2) Water Tank Capacity l (gal.) 100 (26.4) Outside Turning Radius m (ft.)

  • Page 135: Hydraulic Pressures

    RD 12 / 12A / 16 Technical Data—RD12 14.4 Hydraulic Pressures System Operating Pressure Relief Pressure Drive** 55–69 800–1,000 2,900 Steering* —while turning 0–41 0–725 45–51 650–725 Vibration —single drum 55–76 800–1,100 2,900 * Values for hard-packed surface shown. Values may differ depending on surface.

  • Page 136: Dimensions

    Technical Data—RD12 RD 12 / 12A / 16 14.7 Dimensions mm (in.) 2300 (90.6) (22) 1265 (49.8) (35.4) 1035 1824 (40.8) (71.8) wc_td000622gb_FM10.fm...

  • Page 137: 15 Technical Data-Rd 12A

    RD 12 / 12A /16 Technical Data—RD 12A 15 Technical Data—RD 12A 15.1 Engine Item no. RD 12A Engine Engine type 4-stroke, 2 cylinder, air cooled Engine make Honda Engine model GX 630 Max. rated power @ rated speed kW (hp) 15.1 (20.3) @ 3,600 rpm Displacement cm³...

  • Page 138: Roller

    Technical Data—RD 12A RD 12 / 12A /16 15.2 Roller Item No. RD 12A Roller Dry Weight kg (lb.) 985 (2,171) Curb Clearance: Right mm (in.) 399 (15.7) Left 208 (8.2) Water Tank Capacity l (gal.) 100 (26.4) Outside Turning Radius m (ft.) 2.45 (8.0) Forward / Reverse Speed...

  • Page 139: Hydraulic Pressures

    RD 12 / 12A /16 Technical Data—RD 12A 15.4 Hydraulic Pressures System Operating Pressure Relief Pressure Drive** 55–69 800–1,000 2,900 Steering* —while turning 0–41 0–725 45–51 650–725 Vibration —single drum 55–76 800–1,100 2,900 * Values for hard-packed surface shown. Values may differ depending on surface. ** Charge pressure: 11.4 –...

  • Page 140: Dimensions

    Technical Data—RD 12A RD 12 / 12A /16 15.7 Dimensions mm (in.) 2300 (90.6) (22) 1265 (49.8) (35.4) 1035 1824 (40.8) (71.8) wc_td000623gb_FM10.fm...

  • Page 141: Emission Control Systems Information And Warranty-Gasoline

    Carbon monoxide does not react in the same way, but it is toxic. Wacker Neuson utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. Evaporative Emissions...

  • Page 142: Limited Defect Warranty For Exhaust Emission Control System

    Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: Removing or altering of any part of the air intake, fuel, or exhaust systems.
  • Page 143 Neuson in performance and durability. Furthermore, if such a replacement part is used in the repair or maintenance of the engine/equipment, and an authorized Wacker Neuson dealer/service center determines it is defective or causes a failure of a warranted part, the claim for repair of the engine/equipment may be denied. If the part in question is not related to the reason the engine/equipment requires repair, the claim will not be denied.
  • Page 144 For owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre-approved shipping costs to and from an authorized Wacker Neuson dealer/service center.

  • Page 145: Emission Control Systems Information And Warranty-Diesel

    Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: ■ Removing or altering of any part of the air intake, fuel, or exhaust systems.

  • Page 146: Limited Defect Warranty For Exhaust Emission Control System

    What is covered Wacker Neuson recommends the use of genuine Wacker Neuson parts, or the equivalent, whenever maintenance is performed. The use of replacement parts not equivalent to the original parts may impair the effectiveness of the engine/ equipment emission controls systems.
  • Page 147 Emission Control Systems Information and Warranty—Diesel For the components listed in the following table, an authorized Wacker Neuson dealer/service center will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine/equipment complies with the applicable EPA regulations.
  • Page 148 For owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre-approved shipping costs to and from an authorized Wacker Neuson dealer/service center.

  • Page 149: Aem Safety Manual

    ROLLER COMPACTOR AGRICULTRAL SPRAYER Table of Contents Acknowledgment ..............2 Foreword .................3 Safety Alerts ................4 A Word to the User/Operator ..........5 Types of Roller Compactors ..........6 Follow a Safety Program............7 Prepare for Safe Operation ..........12 Start Safely ................17 Operate Safely ..............20 Shut Down Safely ..............30 Perform Maintenance Safely ..........31 Final Word to the User ............43...

  • Page 150: Safety Alerts

    Foreword This safety manual is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine Read and understand manuals before and to instruct you in safety practices for dealing with operating these conditions.

  • Page 151: A Word To The User/Operator

    A Word to the User/Operator It is YOUR responsibility to read and understand this Remember that YOU are the key to safety. Good safety manual and the manufacturer’s manuals before safety practices not only protect you but also protect operating this equipment. This safety manual takes you the people around you.

  • Page 152: Follow A Safety Program

    Follow a Safety Program For Safe Operation An operator taking prescription or over-the-counter medication must consult a medical professional You must be a qualifi ed and authorized operator for safe regarding any side effects of the medication that would operation of this machine. You must clearly understand hinder their ability to safely operate this equipment.
  • Page 153 Follow a Safety Program Know the Rules • Know the capacity and operating characteristics of your equipment. Do not misuse it. Most job sites have rules governing equipment use and • Wear proper clothing and PPE. Check that others are maintenance.

  • Page 154: Prepare For Safe Operation

    Follow a Safety Program Know the Equipment Read and understand the DANGER, WARNING, CAUTION and NOTICE safety labels and other informational signs on the machine and the attachments, and in the manufacturer’s operating manuals. Ask your supervisor or dealer to explain any Know machine information you do not understand.
  • Page 155 Prepare for Safe Operation Check the Machine • Ensure any Slow Moving Vehicle (SMV) signs, refl ectors and warning lights are in good condition and Before beginning your work day, inspect the machine can be clearly seen. Repair or replace if damaged. and have all systems in good operational condition.
  • Page 156 Prepare for Safe Operation Clean Up Ultra-Low Sulfur Diesel (ULSD) Fuel Hazard Clean windows, lights, mirrors, and safety signs. Make sure the operator’s area, steering levers, pedals, Avoid Static Electricity Risk When Fueling joysticks, steps, and grab handles are clean. Oil, grease, WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a snow, ice, mud, or debris in these areas could cause greater static ignition hazard than earlier diesel...

  • Page 157: Start Safely

    Start Safely Mount and Dismount Properly Warn Personnel Before Starting Always use three-point contact when mounting or Before starting, walk completely around the machine. dismounting the machine. Three-point contact means Make sure no one is under the machine, on it, one hand and two feet, or two hands and one foot, in or close to it.

  • Page 158: Operate Safely

    Start Safely operating manual(s). Jump-starting is a two-person Test Controls operation. The operator must be in the operator’s seat Roller compactors come equipped with various control when jump-starting so the machine will be under control confi gurations, patterns and operating modes, each when the engine starts.
  • Page 159 Operate Safely Work on Slopes Safely Watch Out for Hazardous Working Conditions When working on slopes, avoid side-hill travel whenever possible. It is generally safer to operate up and down Be alert for hazards. Know where you are at all times. the slope.
  • Page 160 Operate Safely Avoid steep slopes or unstable surfaces. If you must Rules of the Road drive on a slope, travel at an appropriate speed and with When traveling on public roads or streets, obey all traffi c extreme caution. Do not drive across an excessively regulations applicable to machine use and classifi cation.
  • Page 161 Operate Safely Exhaust Fumes in a Closed Space Can Kill Loading and Unloading Safely Vent exhaust and assure a fl ow of fresh air when an Always wear your seat belt/operator restraint when internal combustion engine is used in a closed space. loading or unloading your machine from a transport device, such as a fl atbed truck.
  • Page 162 Operate Safely machine is equipped with brakes operable from the Towing hauling vehicle, check to make sure they are operating Use care when towing a trailer or machine when: properly. • Maneuvering in tight places Always be sure the portability or transport wheels, •...

  • Page 163: Shut Down Safely

    Operate Safely Towed Rollers Landfi ll Compactors Most general safety precautions covered earlier in this Operators of landfi ll compactors should carefully handle manual are also applicable to towed roller operation. materials that could be picked up and thrown by the There are many precautions specifi c to towed rollers wheels, become lodged in the machine, or that are that must be taken.

  • Page 164: Perform Maintenance Safely

    Perform Maintenance Safely Know What You’re Doing Protect Yourself Maintenance on this type of machine is not for Wear all the personal protective clothing and PPE inexperienced or untrained personnel. It can be issued to you or called for by job conditions or your hazardous unless performed properly.
  • Page 165 Perform Maintenance Safely Prepare the Work Area • Position the machine on a level area out of the way of Avoid falls, clean other working equipment. slippery surfaces • Make sure there is adequate light, ventilation and clearance. • Remove oil, grease or water and dry slippery surfaces. •...
  • Page 166 Perform Maintenance Safely Use Jacks and Hoists Carefully Fuel Hazards Safety stands or blocks must be located on a rigid part WARNING! Avoid serious injury or death. Always of the machine. Do not position stands under axles or use approved fuel containers and/or fuel dispensing wheel supports that may rotate.
  • Page 167 Perform Maintenance Safely Hydraulic Fluid Injection Hazard Fluid injection injuries are not always obvious. Victims have reported such injuries feel like a bee sting or splinter under the skin. If you suspect you have a fl uid injection injury, do not take chances. Seek proper High pressure fl uid medical care immediately.
  • Page 168 Perform Maintenance Safely Avoid Explosion • Make the fi nal cable connection to the engine or the furthest ground point away from the battery. WARNING! Avoid serious injury from explosion. Never make the fi nal connection at the starter or Lead-acid batteries produce extremely explosive gases dead battery.
  • Page 169 Perform Maintenance Safely Keep wheel lug nuts tightened to manufacturer’s Never cut or weld on a wheel with an infl ated recommendations. tire mounted on it. This could cause explosive decompression. An increase in tire pressure during operation is normal, and should NOT be reduced.

  • Page 170: Final Word To The User

    Final Word to the User You have just fi nished reading the AEM Roller Compactor Safety Manual. It is impossible for this manual to cover every safety situation that you may encounter on a daily basis. Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations.
  • Page 171 RD 12 / 12A / 16 Schematics—RD 16 19 Schematics—RD 16 Notes wc_tx003844gb_FM10.fm...

  • Page 172: Electrical Schematic-Complete

    Schematics—RD 16 RD 12 / 12A / 16 19.1 Electrical Schematic—Complete 182332_sht1_03 wc_tx003844gb_FM10.fm...

  • Page 173: Electrical Schematic Components

    RD 12 / 12A / 16 Schematics—RD 16 19.2 Electrical Schematic Components Ref. Description Ref. Description Light switch (optional) Brake and bypass solenoid Flasher Reverse alarm Turn signal switch Fuel solenoid Hazard switch Horn Left turn signal light Spray bar pump Right turn signal light Neutral relay Voltage regulator...

  • Page 174: Electrical Schematic Section A

    Schematics—RD 16 RD 12 / 12A / 16 19.3 Electrical Schematic Section A 182332_sht1_03_A wc_tx003844gb_FM10.fm...

  • Page 175: Electrical Schematic Components

    RD 12 / 12A / 16 Schematics—RD 16 19.4 Electrical Schematic Components Ref. Description Ref. Description Light switch (optional) Brake and bypass solenoid Flasher Reverse alarm Turn signal switch Fuel solenoid Hazard switch Horn Left turn signal light Spray bar pump Right turn signal light Neutral relay Voltage regulator...

  • Page 176: Electrical Schematic Section B

    Schematics—RD 16 RD 12 / 12A / 16 19.5 Electrical Schematic Section B 182332_sht1_03_B wc_tx003844gb_FM10.fm...

  • Page 177: Electrical Schematic Components

    RD 12 / 12A / 16 Schematics—RD 16 19.6 Electrical Schematic Components Ref. Description Ref. Description Light switch (optional) Brake and bypass solenoid Flasher Reverse alarm Turn signal switch Fuel solenoid Hazard switch Horn Left turn signal light Spray bar pump Right turn signal light Neutral relay Voltage regulator...

  • Page 178: Electrical Schematic Section C

    Schematics—RD 16 RD 12 / 12A / 16 19.7 Electrical Schematic Section C 182332_sht1_03_C wc_tx003844gb_FM10.fm...

  • Page 179: Electrical Schematic Components

    RD 12 / 12A / 16 Schematics—RD 16 19.8 Electrical Schematic Components Ref. Description Ref. Description Light switch (optional) Brake and bypass solenoid Flasher Reverse alarm Turn signal switch Fuel solenoid Hazard switch Horn Left turn signal light Spray bar pump Right turn signal light Neutral relay Voltage regulator...

  • Page 180: Electrical Schematic Section D

    Schematics—RD 16 RD 12 / 12A / 16 19.9 Electrical Schematic Section D 182332_sht1_03_D wc_tx003844gb_FM10.fm...

  • Page 181: 19.10 Electrical Schematic Components

    RD 12 / 12A / 16 Schematics—RD 16 19.10 Electrical Schematic Components Ref. Description Ref. Description Light switch (optional) Brake and bypass solenoid Flasher Reverse alarm Turn signal switch Fuel solenoid Hazard switch Horn Left turn signal light Spray bar pump Right turn signal light Neutral relay Voltage regulator...

  • Page 182: 19.11 Electrical Schematic-Complete Rd 16Irh

    Schematics—RD 16 RD 12 / 12A / 16 19.11 Electrical Schematic—Complete RD 16IRH 182332_sht2_03 wc_tx003844gb_FM10.fm...

  • Page 183: 19.12 Electrical Schematic Components Rd 16Irh

    RD 12 / 12A / 16 Schematics—RD 16 19.12 Electrical Schematic Components RD 16IRH Ref. Description Ref. Description Light switch (optional) Reverse alarm Flasher Fuel solenoid Turn signal switch Horn Hazard switch Spray bar pump Left turn signal light Neutral relay Right turn signal light Crank relay Voltage regulator...

  • Page 184: 19.13 Electrical Schematic Section A Rd 16Irh

    Schematics—RD 16 RD 12 / 12A / 16 19.13 Electrical Schematic Section A RD 16IRH 182332_sht2_03_A wc_tx003844gb_FM10.fm...

  • Page 185: 19.14 Electrical Schematic Components Rd 16Irh

    RD 12 / 12A / 16 Schematics—RD 16 19.14 Electrical Schematic Components RD 16IRH Ref. Description Ref. Description Light switch (optional) Reverse alarm Flasher Fuel solenoid Turn signal switch Horn Hazard switch Spray bar pump Left turn signal light Neutral relay Right turn signal light Crank relay Voltage regulator...

  • Page 186: 19.15 Electrical Schematic Section B Rd 16Irh

    Schematics—RD 16 RD 12 / 12A / 16 19.15 Electrical Schematic Section B RD 16IRH 182332_sht2_03 wc_tx003844gb_FM10.fm...

  • Page 187: 19.16 Electrical Schematic Components Rd 16Irh

    RD 12 / 12A / 16 Schematics—RD 16 19.16 Electrical Schematic Components RD 16IRH Ref. Description Ref. Description Light switch (optional) Reverse alarm Flasher Fuel solenoid Turn signal switch Horn Hazard switch Spray bar pump Left turn signal light Neutral relay Right turn signal light Crank relay Voltage regulator...

  • Page 188: 19.17 Electrical Schematic Section C Rd 16Irh

    Schematics—RD 16 RD 12 / 12A / 16 19.17 Electrical Schematic Section C RD 16IRH 182332_sht2_03_C wc_tx003844gb_FM10.fm...

  • Page 189: 19.18 Electrical Schematic Components Rd 16Irh

    RD 12 / 12A / 16 Schematics—RD 16 19.18 Electrical Schematic Components RD 16IRH Ref. Description Ref. Description Light switch (optional) Reverse alarm Flasher Fuel solenoid Turn signal switch Horn Hazard switch Spray bar pump Left turn signal light Neutral relay Right turn signal light Crank relay Voltage regulator...

  • Page 190: 19.19 Electrical Schematic Section D Rd 16Irh

    Schematics—RD 16 RD 12 / 12A / 16 19.19 Electrical Schematic Section D RD 16IRH 182332_sht2_03_D wc_tx003844gb_FM10.fm...

  • Page 191: 19.20 Electrical Schematic Components Rd 16Irh

    RD 12 / 12A / 16 Schematics—RD 16 19.20 Electrical Schematic Components RD 16IRH Ref. Description Ref. Description Light switch (optional) Reverse alarm Flasher Fuel solenoid Turn signal switch Horn Hazard switch Spray bar pump Left turn signal light Neutral relay Right turn signal light Crank relay Voltage regulator...

  • Page 192: Hydraulic Schematic

    Schematics—RD 16 RD 12 / 12A / 16 19.21 Hydraulic Schematic STEER CYL. STEER UNIT RELIEF SET TO 650-725 PSI DRIVE MOTORS 408 CC/REV INPUT SPEED = 2850 RPM GEAR PUMP 6.61 CC/REV EXCITER MOTORS 4.26 CC/REV MAIN HYDRO PUMP COOLER 11.83 CC/REV FAN MOTOR...

  • Page 193: Hydraulic Schematic Components

    RD 12 / 12A / 16 Schematics—RD 16 19.22 Hydraulic Schematic Components Ref. Description Ref. Description Steering cylinder Return filter (10 micron) (Relief pressure 650-725 psi) Steering unit Tank Drive motor Suction strainer Bypass Vibration solenoid valve Charge pump Exciter motor (Relief pressure 435 psi) Main pump Pressure relief valve...

  • Page 194: Hydraulic Schematic

    Schematics—RD 12 RD 12 / 12A / 16 20 Schematics—RD 12 20.1 Hydraulic Schematic wc_tx003845gb_FM10.fm...

  • Page 195: Hydraulic Schematic Components

    RD 12 / 12A / 16 Schematics—RD 12 20.2 Hydraulic Schematic Components Ref. Description Ref. Description Steering cylinder Return filter Steering unit Tank Drive motor Suction strainer Bypass lever Vibration solenoid valve Charge pump Exciter motor Main pump Pressure relief valve Exciter pump —...

  • Page 196: Electrical Schematic

    Schematics—RD 12 RD 12 / 12A / 16 20.3 Electrical Schematic 183188-001 wc_tx003845gb_FM10.fm...

  • Page 197: Electrical Schematic Components

    RD 12 / 12A / 16 Schematics—RD 12 20.4 Electrical Schematic Components Ref. Description Ref. Description Work light switch To magneto kill Throttle switch Crank relay Pump switch Neutral relay Key switch Spray bar pump Vibration indicator light (green) Fuel cutoff solenoid Low fuel indicator light (amber) Reverse switch Alternator (30A)

  • Page 198: Schematics-Rd 12A

    Schematics—RD 12A RD 12 / 12A / 16 21 Schematics—RD 12A 21.1 Electrical Schematic 13 31 179304-06 wc_tx003846gb_FM10.fm...

  • Page 199: Electrical Schematic Components

    RD 12 / 12A / 16 Schematics—RD 12A 21.2 Electrical Schematic Components Ref. Description Ref. Description Work light switch To magneto kill Throttle switch Crank relay Pump switch Neutral relay Key switch Spray bar pump Vibration indicator light (green) Fuel cutoff solenoid Low fuel indicator light (amber) Reverse switch Alternator (30A)

  • Page 200: Hydraulic Schematic

    Schematics—RD 12A RD 12 / 12A / 16 21.3 Hydraulic Schematic wc_tx003846gb_FM10.fm...

  • Page 201: Hydraulic Schematic Components

    RD 12 / 12A / 16 Schematics—RD 12A 21.4 Hydraulic Schematic Components Ref. Description Ref. Description Steering cylinder Return filter Steering unit Tank Drive motor Suction strainer Bypass lever Vibration solenoid valve Charge pump Exciter motor Main pump Pressure relief valve Exciter pump —...
  • Page 203 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...

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