Related Manuals for Wacker Neuson AP1840
Summary of Contents for Wacker Neuson AP1840
- Page 1 Operator’s manual Vibration plate Machine Type AP1840, AP1850 Material number 5100060708 5100060708 Version Date 12/2020 Language [us]...
- Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifi- cations for further technical development at any time without any claim to changes to machines already delivered.
- Page 3 California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduc- tive harm.
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Page 4: Table Of Contents
EC Declaration of Conformity Preface Introduction ............................. 11 Storage location of the operator's manual .................. 11 Accident prevention regulations...................... 12 Wacker Neuson Contact ......................... 13 Limitation of liability......................... 13 Use of the operator’s manual...................... 13 Usage Designated use .......................... 15 Unintended use.......................... - Page 5 Table of Contents Lifting the machine.......................... 38 Lashing the machine........................ 39 Packing and transporting rechargeable battery ................ 40 Transporting battery charger ...................... 40 Commissioning 10.1 Safety instructions for operation ..................... 41 10.2 Tests before commissioning ...................... 42 10.3 Charge the rechargeable battery .................... 42 10.4 Install the rechargeable battery ......................
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Page 6: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AP1840, AP1850 Product type Vibratory plate Function of product Soil compaction... -
Page 7: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BP1000, BP1400 Product type Accumulator Function of product Power supply... -
Page 8: Fcc Compliance Statement
Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen Product BP1000, BP1400 Product type Accumulator Material number 5100025709, 5100048620 Modular component Panasonic PAN1762 FCC Identifier T7V1762 Responsible Party - U.S. Contact Information... - Page 9 Supplier's Declaration of Conformity 47 CFR § 2.1077 Compliance Information Copy of the Compliance Information Statement 2020-04_BP1000, BP1400_FCC_en...
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Page 10: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product C48/4 Product type Battery Charger Function of product Charging the battery... -
Page 11: Preface
This operator’s manual is not a manual for extensive maintenance or re- pair work. Such work must be carried out by Wacker Neuson Service or by technically trained personnel. The Wacker Neuson machine must be operated and maintained in accordance with the instructions in this oper- ator’s manual. -
Page 12: Accident Prevention Regulations
Preface 5.3 Accident prevention regulations Explanation of symbols Symbol Explanation 1., 2., 3… Indicates an activity. The sequence of the steps must be observed. ⇨ Indicates a result or an intermediate result of an action. ✓ Indicates prerequisites that must be established for the activity. ●... -
Page 13: Wacker Neuson Contact 5.4
Preface Wacker Neuson Contact 5.4 Wacker Neuson Contact Depending on the country, the Wacker Neuson contact is a Wacker Neu- son Service, a Wacker Neuson subsidiary or a Wacker Neuson dealer. On the Internet at - http://www.wackerneuson.com. Limitation of liability... - Page 14 Preface 5.6 Use of the operator’s manual Information Compatible rechargeable batteries! Only use the following rechargeable batteries: ► BP1000 with production date 08/2019 or later (see type label) ► BP1400 ► Other incompatible rechargeable batteries switch off automatically after 30 seconds and do not release any voltage at the plug recepta- cle.
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Page 15: Usage
Usage Designated use 6.1 Usage Designated use Designated use also includes observing all notes and safety instructions in this operator’s manual and observing the prescribed care and mainte- nance instructions. The machine is used for: • Compaction in earth and gravel construction. •... -
Page 16: Safety
Safety 7.1 Safety symbols and signal words Safety Safety symbols and signal words The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious injury if it is not avoided. -
Page 17: Structual Changes 7.3
• When opening of the machine and permanent removal of compo- nents. • Installation of spare parts that do not come from Wacker Neuson or are not equivalent in design and quality to the original parts. • Attachment of accessories of any kind that do not originate from Wacker Neuson. -
Page 18: Obligations Of The Operator
Safety 7.5 Obligations of the operator Obligations of the operator • Know and implement applicable health and safety regulations. • In a risk assessment, identify hazards arising from working conditions at the place of use. • Create operating instructions for the operation of this machine. •... - Page 19 Safety General safety instructions 7.7 7.7.1 Workplace • Before starting work, familiarize yourself with the working environ- ment, e.g. load-bearing capacity of the floor or obstacles in the envi- ronment. • Secure work area to public transport area. • Necessary protection of walls and ceilings, e.g. in trenches. •...
- Page 20 Safety 7.7 General safety instructions 7.7.3 Handling and use • Handle machines with care. Do not operate machines whose compo- nents or control elements are defective. Have defective components or control elements replaced immediately. Machines with defective components or control elements entail a high risk of injury! •...
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Page 21: General Safety Instructions For Power Tools 7.8
Safety General safety instructions for power tools 7.8 General safety instructions for power tools WARNING Read all safety information and instructions, illustrations and tech- nical data provided with this power tool. Failure to comply with the following instructions can cause electric shock, fire and/or serious injuries. - Page 22 Safety 7.8 General safety instructions for power tools 1) Working area safety – Keep your working area clean and well lit. Cluttered or dark work areas can lead to accidents. – Do not work with a power tool in explosive environments where there are flammable liquids, gases or dust.
- Page 23 Safety General safety instructions for power tools 7.8 – Remove the adjusting tools or spanners before switching the power tool on. A tool or wrench that is in a rotating part of the power tool can cause injury. – Avoid an abnormal posture. Ensure you have good footing and keep your balance at all times.
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Page 24: Specific Safety Instructions For Vibration Plates
Safety 7.9 Specific safety instructions for vibration plates – Only charge the batteries in battery chargers that are recom- mended by the manufacturer. For a battery charger that is suit- able for a certain type of batteries, there is a risk of fire if it is used with other batteries. - Page 25 Safety Specific safety instructions for vibration plates 7.9 7.9.2 Operational safety • When operating the machine, make sure that no gas, water or electri- cal lines or pipes are damaged. • Exercise the utmost degree of caution near abysses or slopes. Dan- ger of falling! •...
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Page 26: Specific Rechargeable-Battery-Related Safety Instructions
Safety 7.10 Specific rechargeable-battery-related safety instructions 7.10 Specific rechargeable-battery-related safety instructions 7.10.1 General safety instructions • Do not take apart, open or deform rechargeable batteries. • Do not short-circuit rechargeable batteries. • Do not store rechargeable batteries in a box or draw as this can pose hazards where they can short out each other or be shorted out by an- other conductive material. - Page 27 Safety Specific rechargeable-battery-related safety instructions 7.10 7.10.3 Operational safety • To charge the rechargeable batteries, only use the battery charger approved by the manufacturer. • Rechargeable batteries may only be used in the machine specified by the manufacturer for this purpose. •...
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Page 28: Specific Charger-Related Safety Instructions
Safety 7.11 Specific charger-related safety instructions 7.11 Specific charger-related safety instructions 7.11.1 General safety instructions WARNING Fire hazard! The use of battery chargers in a flammable environment or near open flames may result in a fire. ► Do not operate the battery charger on easily flammable surfaces (e.g. -
Page 29: Safety Features 7.12
Safety Safety features 7.12 7.11.3 Operational safety • Damaged battery chargers may not be used. • In case of malfunctions, disconnect the battery charger immediately from the power source. • Charge only approved compatible rechargeable batteries. • Damaged batteries may not be recharged. •... -
Page 30: Maintenance
Safety 7.13 Maintenance 7.13 Maintenance • The machine must not be serviced, repaired, adjusted or cleaned when switched on. • Remove accumulator from the machine before maintenance work. • Observe maintenance intervals according to maintenance plan. Have work that is not listed performed by a service partner. •... -
Page 31: Description Of The Machine
Description of the Machine Scope of delivery 8.1 Description of the Machine Scope of delivery Remove all packaging material from the machine. • Vibration plate • Operator’s manual • Rechargeable battery Type plates and labels 8.2.1 Type label A type label is permanently attached to the machine. Other type labels Furthermore, the following components of the machine are provided with their own type label:... - Page 32 Description of the Machine 8.2 Type plates and labels 8.2.2 Safety and information labels WARNING Injury hazard due to missing or damaged labels and signs! Safety labels contain important information to protect the operator. ► Keep all safety, warning and operating instructions on the machine in a clearly legible condition.
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Page 33: Type Plates And Labels 8.2
Description of the Machine Type plates and labels 8.2 No lifting point. Risk of injury from falling machine • Only lift at the lifting point. • No lifting with an excavator bucket. Wear personal protective equipment to avoid injury and health problems. •... - Page 34 Description of the Machine 8.2 Type plates and labels No lifting point. Empty type label. The machine complies with part 15 of the FCC regulations (valid for US market). Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov...
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Page 35: Components 8.3
Description of the Machine Components 8.3 Dangerous goods class 9A, UN 3480: Lithium-ion batteries. Observe transport regulations. Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov Components Water tank (depending on variant) Central suspension Rechargeable battery Protective frame... -
Page 36: Components And Control Elements Accumulator
Description of the Machine 8.5 Components and control elements accumulator Lock Guide bracket Start and safety level Components and control elements accumulator Start button Activation/deactivation Control light Charge condition Control light diagnosis Control light rechargeable battery error Control light overtemperature/undertemperature Handle Connections (contact strip) Operator’s manual | AP | 5100060708 | 12/2020 | [us]... -
Page 37: Components And Operator's Controls Battery Charger 8.6
Description of the Machine Components and operator's controls battery charger 8.6 Components and operator's controls battery charger 1 Control light Charge condition 2 Control light Operation 3 Control light Fault 4 Power cable 5 Power cable of the rechargeable battery 6 Type label Control light Charge condition LED comes on. -
Page 38: Transportation
Transportation 9.1 Safety instructions for transport Transportation Safety instructions for transport WARNING Hazard of falling! The falling machine can cause serious injuries, e.g. by crushing. ► Only use suitable and tested lifting gear and slings (safety hooks) with sufficient lifting capacity. ►... -
Page 39: Lashing The Machine 9.4
Transportation Lashing the machine 9.4 Attach suitable sling to central suspension 1. Load the machine into or onto the transport vehicle. Fold down the guide bracket 2 during transport. Lashing the machine NOTICE Use anti-slip mats to secure the load. Only use the lashing points provided for this purpose to secure the ma- chine. -
Page 40: Packing And Transporting Rechargeable Battery
Transportation 9.5 Packing and transporting rechargeable battery Packing and transporting rechargeable battery NOTICE Material damage due to improper transport! ► Pack the rechargeable battery in the rechargeable battery transport box. ► Do not remove the cover insert of the rechargeable battery transport box. -
Page 41: Commissioning
Commissioning Safety instructions for operation 10.1 Commissioning 10.1 Safety instructions for operation WARNING Tipping hazard due to slipping or overturning machine! At least 2/3 of the machine must be on a stable surface near edges. ► Take the machine out of operation and lift it back onto a stable sur- face. -
Page 42: Tests Before Commissioning
Commissioning 10.2 Tests before commissioning Shaking in cobblestones ▪ To avoid damage to the machine or compaction material, use a slid- ing device, see Accessories on page Compaction of asphalt ▪ To avoid cracking and sticking to the asphalt, use water tank with sprinkler system, see Accessories on page Information... -
Page 43: Install The Rechargeable Battery 10.4
Commissioning Install the rechargeable battery 10.4 10.4 Install the rechargeable battery NOTICE Damage to the machine or the accumulator. Connections and contact area of the accumulator must be clean and dry. NOTICE Damage to the machine or the accumulator. Note the direction of installation when installing the accumulator. The connections must point in the direction of the protective cover. -
Page 44: Putting Into Operation
Commissioning 10.5 Putting into operation 10.5 Putting into operation Hold the machine by the guide bracket. Press start button 1. ð Rechargeable battery is activated. Check the charge level of the rechargeable battery 2. Wait at least 4 seconds, then start the machine. NOTICE Possible error message on the rechargeable battery If the machine is started too quickly, error messages may appear on the... -
Page 45: Operation
Operation Operating the machine 11.1 Operation 11.1 Operating the machine The operator's designated location is behind the machine. Guide and steer the machine using the guide bracket. 11.2 Check charge state of rechargeable battery Check the charge condition of the rechargeable battery regularly. Number of illuminated control Charge condition of the lights:... -
Page 46: Taking The Machine Out Of Operation
Operation 11.3 Taking the machine out of operation 11.3 Taking the machine out of operation Taking the machine and rechargeable battery out of operation ▪ Move start lever 1 to position B. ð Safety lever 2 disengages. ð Machine switches off. ð... -
Page 47: Maintenance
Maintenance Safety instructions for maintenance 12.1 Maintenance 12.1 Safety instructions for maintenance WARNING Improper handling may result in injury or serious material damage. ► Please read and follow all safety instructions in this operator's man- ual. WARNING Risk of injury from uncontrolled machine starting and moving parts! ►... -
Page 48: Maintenance Plan
Maintenance 12.2 Maintenance plan WARNING Danger from electric current. Risk of injury from electric current in the event of improper work. ► Repairs and a subsequent safety check may only be performed by a qualified electrician according to the applicable guidelines. NOTICE Damage by penetrating water! Penetrating water can damage electrical operating elements or machine... - Page 49 Maintenance Maintenance work 12.3 12.3.1 Cleaning the machine NOTICE Information on damage to the components! Contact service representative if accumulator or charger is damaged. NOTICE Notice for cleaning the machine! ► Do not clean the machine with high pressure or steam cleaners! Observe the following when cleaning: Clean machine with compressed air.
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Page 50: Malfunctions
Malfunctions 13.1 Troubleshooting machine Malfunctions 13.1 Troubleshooting machine WARNING Danger to life due to unauthorized troubleshooting! ► If faults occur on this machine which are not described in these oper- ating instructions, contact the manufacturer. ► Do not rectify faults on your own. NOTICE Possible error message on the rechargeable battery If the machine is started too quickly, error messages may appear on the... -
Page 51: Troubleshooting Rechargeable Battery 13.2
Malfunctions Troubleshooting rechargeable battery 13.2 13.2 Troubleshooting rechargeable battery Pictogram Status control light Possible cause Remedy Control light rechargeable Contact error of connection Clean and if necessary dry the battery error is lit. strip. contacts. Hardware error or software Activate rechargeable battery error. -
Page 52: Shutdown
Shutdown 14.1 Temporary decommissioning Shutdown 14.1 Temporary decommissioning WARNING Fire and explosion hazard! Storage with other hazardous substances may lead to fire or explosion due to dangerous interaction. ► Store separately from other hazardous materials. ► Store away from other flammable materials. ►... -
Page 53: Final Shutdown 14.2
Shutdown Final shutdown 14.2 14.2 Final shutdown If the machine is no longer in use and is shut down for good, all operating fluids must be drained. Have the machine professionally dismantled and disposed of by a state- approved recycling company. Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollu- tants and makes it possible to recycle valuable raw materials. - Page 54 Batteries purchased from Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be returned per- sonally to one of the Wacker Neuson branches, please note any instruc- tions in the purchase contract or in the General Terms and Conditions of the point of sale.
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Page 55: Accessories 15.1 Accessories
Accessories Accessories 15.1 Accessories 15.1 Accessories CAUTION Risk of injury and possible machine damage! Using non-original accessories or spare parts can lead to injuries or ma- chine damage. ► Use only original parts. ► In case of disregard, no liability will be accepted. CAUTION Stability of the machine with wheel set! Tipping over or rolling away of the machine can lead to injuries or mate-... -
Page 56: Technical Data
Technical Data 16.1 General instructions Technical Data 16.1 General instructions Information For system technical reasons, empty columns can be displayed in the technical data, and numbers and letters that written in superscript or sub- script may be displayed incorrectly, e.g: ►... - Page 57 Technical Data AP18xx 16.3 Type AP1840we AP1840e Material number machine 5100042938 5100042939 Nominal power** [kW] Rated current [A] 21.5 21.5 Rated voltage [V] Protection type IP23D IP23D Type of current (output) Length (drawbar in working position) [mm] 1230 1230 Width [mm] Height [mm] Underclearance [mm] Operating weight [kg]...
- Page 58 Technical Data 16.3 AP18xx Type AP1850we AP1850e Material number machine 5100038311 5100038319 Storage temperature range [°C] -30 - +50 -30 - +50 Sound pressure level at operator station LpA [dB(A)] Sound power level LWA, measured [dB(A* Sound power level LWA guaranteed [dB(A)] Vibration total value ahv [m/s2] Measurement uncertainty of the total vibration value ahv [m/s2]...
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Page 59: Rechargeable Battery 16.4
Technical Data Rechargeable battery 16.4 16.4 Rechargeable battery Information Compatible rechargeable batteries! Only use the following rechargeable batteries: ► BP1000 with production date 08/2019 or later (see type label) ► BP1400 ► Other incompatible rechargeable batteries switch off automatically after 30 seconds and do not release any voltage at the plug recepta- cle. -
Page 60: Battery Charger
Technical Data 16.5 Battery charger Type BP1400 Rechargeable battery material number 5100048620 Capacity [Ah] Discharge current max. [A] Charge current max. [A] Protection type IP2X Storage temperature range [°C] -30 – +50 Operating temperature range [°C] -10 – +50 Operating temperature range charging [°C] 0 –... -
Page 61: Conversion Table 16.7
Technical Data Conversion table 16.7 Type C48/4 Material number 5100006221 Extension [m] ≤150 Strand cross section [mm2] 16.7 Conversion table The following conversion tables enable the conversion of the metric val- ues from the instructions, in particular the technical data, into the impe- rial. - Page 64 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 EMail: service-LE@wackerneuson.com www.wackerneuson.com Material number: 5100060708 Language: [us]...