Wacker Neuson AR54 Operator's Manual
Wacker Neuson AR54 Operator's Manual

Wacker Neuson AR54 Operator's Manual

External vibrator
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Machine Type
Material Number
Version
Date
Language
Operator's Manual
External Vibrator
AR54-64
AR54-64
5100063562
1
02/2022
[en-US]
5100063562

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Summary of Contents for Wacker Neuson AR54

  • Page 1 Operator’s Manual External Vibrator AR54-64 Machine Type AR54-64 Material Number 5100063562 5100063562 Version Date 02/2022 Language [en-US]...
  • Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifi- cations for further technical development at any time without any claim to changes to machines already delivered.
  • Page 4: Table Of Contents

    Safety instructions for operation .....................  23 Tests before commissioning ...................... 24 Assembling the machine.........................  24 Electrical connection ........................ 25 Operation Putting into operation ........................ 27 Taking out of operation ........................ 27 Maintenance Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 5 Troubleshooting machine .......................  31 Shutdown 12.1 Temporary decommissioning...................... 32 12.2 Final shutdown.......................... 32 Accessories 13.1 Accessories.............................  34 Technical Data 14.1 Dimensions .............................  35 14.2 Machine ............................ 35 14.3 Extension cable .......................... 37 [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 6 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AR54 Product type External vibrator Function of product Compacting of concrete...
  • Page 7 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AR54 Product type External vibrator Function of product Compacting of concrete...
  • Page 8 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AR64 Product type External vibrator Function of product Compacting of concrete...
  • Page 9 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AR64 Product type External vibrator Function of product Compacting of concrete...
  • Page 10: Foreword

    It must be ensured that any changes or additions made by the manufac- turer are immediately incorporated into this operator’s manual. Group - Type Material number (Mat. no.) AR54/6/250 5000006917 AR64/1,5/400 5100004207 AR64/3/230 5100004024 AR64/3/400 5100004210 Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 11 Foreword Use of the operator’s manual 3.4 Group - Type Material number (Mat. no.) AR64/6/042 5100004216 AR64/6/250 5100004223 AR64/9/042 5100004021 [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 12: Usage

    The following activities, among others, are not intended: • Do not immerse the machine in fresh concrete. • Do not use the machine and components as climbing aids. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 13: Safety

    Failure to follow these instructions may result in electric shock, fire and/or serious injury, and damage to the machine and/or other ob- jects. Keep safety instructions and information for the future. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 14: Structual Changes

    The op- erator’s manual must be supplemented by further instructions for compli- ance with operational, official, national or generally applicable safety guidelines. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 15: Obligations Of The Operator 5.5

    • When working outdoors, only use cables that are suitable for outdoor use. • Use a fault current protective switch if it is not possible to avoid work- ing in a damp environment. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 16: Safety Features

    • Threaded fittings with adhesive protection/liquid adhesives (e.g. Loc- tite) must be cleaned after loosening and provided with new adhe- sive. Information Observe the instructions of the liquid adhesive manufacturer. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 17 • Dispose of discharged or spilled vehicle fuel in accordance with appli- cable environmental regulations. • If vehicle fluids leak from the machine, stop operating the machine and have it repaired immediately by a service partner. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 18: Description Of The Machine

    Safety labels contain important information to protect the operator. ► Keep all safety, warning and operating instructions on the machine in a clearly legible condition. ► Replace missing or damaged labels and signs immediately. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 19: Components And Controls 6.2

    Always keep the displays and controls of the machine dry, clean and free of oil and grease. Do not lock, manipulate or alter the machine operating elements in an in- admissible manner. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 20 Description of the Machine 6.2 Components and controls Hood Conical grease nipple (optional) Terminal box Engine housing Cable gland Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 21: Transportation

    Place the machine in a transport means (e.g. lattice box) and lash it down so it is secured against slipping, tipping over or falling. Stow the power cable in the transport means. Ensure proper transport and load securing. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 22: Commissioning

    Screw the cable gland to the terminal box, tightening torque 3 Nm. NOTICE Machine damage due to incorrect connection. When connecting two machines, make sure they rotate in opposite direc- tions. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 23: Safety Instructions For Operation 8.2

    Risk of injury and material damage due to short circuit. Damage to the bodyguard can lead to a short circuit due to water pene- tration. ► Do not lay the supply line in areas of traffic routes. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 24: Tests Before Commissioning

    Risk of injury from falling machine! The falling machine can cause serious injuries. ► Leave the danger area when starting up the machine. ► Check machine, tensioning device and safety belt for secure hold. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 25: Electrical Connection 8.5

    Improper handling can cause damage ► Unplug other electrical equipment from the generator before turning on the machine. ► Remaining generator power must not be exceeded for connecting additional electrical devices. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 26 Connect the machine to the power source without a power cable. ð The machine is ready for operation. Information Machine without an on/off switch starts vibrating immediately after power is applied. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 27: Operation

    Machine without on/off switch Switch off the machine via the power source. Disconnect machine from power source. ð The machine is out of operation. ð Let the machine cool down. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 28: Maintenance

    ► Always allow the machine to cool down after use. ► If the cooling phase cannot be maintained (e.g. due to an emer- gency) - use heat-resistant protective gloves. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 29: Maintenance Plan 10.2

    Check cable for chafing. Check screw connections. ð Replace damaged components. Check all safety, warning and operating instructions for complete- ness. ð Replace missing or damaged labels and signs immediately. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 30 Place the filled manual hand lever grease gun (DIN 1283) on the lu- bricating nipple and actuate approx. 1-2 times (1.0-2.0 cm3) per lu- bricating nipple. Wipe the grease fitting area with a clean rag. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 31: Troubleshooting

    Possible cause Remedy Machine is not running. Power cable defective. Have the power cable replaced.* Bearing defective. Have the machine repaired.* * Have this work carried out by a service partner. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 32: Shutdown

    Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollu- tants and makes it possible to recycle valuable raw materials. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 33 National laws also may, under certain circumstances, pre- scribe the separate disposal of electrical and electronic products. Correct disposal of this machine in accordance with current national guidelines must be assured. [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 34: Accessories

    Clamping devices are available in different versions. This is used to fas- ten the machines to formwork. Safety belt Fastened clamping device with machine must be secured to the formwork with a safety belt. Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 35: Technical Data

    Material number machine 5000006917 Rated current [A] Rated voltage [V] Rated frequency [Hz] Rated ouput [kW] Phases [~] Centrifugal force [kN] 8.22 Vibrations [1/min] 6000 Vibrations [Hz] Max. centrifugal force [kN] 14.23 [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 36 AR64/6/042 Material number machine 5100004210 5100004216 Rated current [A] 21.5 Rated voltage [V] Rated frequency [Hz] Rated ouput [kW] Phases [~] Centrifugal force [kN] 9.27 10.36 Vibrations [1/min] 3000 6000 Operator’s Manual | AR54-64 | 5100063562 | 02/2022 | [en-US]...
  • Page 37: Extension Cable 14.3

    **Determined at 1m distance. 14.3 Extension cable Only use permissible extension cables, see chapter Safety. Refer to the following table for the required wire cross-section of the ex- tension cable: [en-US] | 02/2022 | 5100063562 | AR54-64 | Operator’s Manual...
  • Page 38 250 3~ ≤ 150 Example You have for example an A AR54/6/250 and want to use an extension ca- ble of 100 m length. The machine has 250 V input voltage. According to the table, your extension cable must have a stranded wire cross-section of 1.5 mm...
  • Page 40 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 EMail: service-LE@wackerneuson.com www.wackerneuson.com Material Number: 5100063562 Language: [en-US]...

Table of Contents