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iPOS3602 BX-CAN/
iPOS3604 BX-CAN
Intelligent Servo Drive for
Step, DC, Brushless DC and
Intelligent Servo Drives
AC Motors
Technical
Reference
 Technosoft 2022
P091.028.iPOS360X.BX.CAN.UM.0722
 Technosoft 2022
1
iPOS360x BX-CAN Technical Reference

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Summary of Contents for Technosoft iPOS3602 BX-CAN

  • Page 1 BX-CAN/ iPOS3604 BX-CAN Intelligent Servo Drive for Step, DC, Brushless DC and Intelligent Servo Drives AC Motors Technical Reference  Technosoft 2022 P091.028.iPOS360X.BX.CAN.UM.0722  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 2: Table Of Contents

    Recommendation for wiring .................... 22 3.5.7 Motor connections ........................23 ..3.5.7.1 Brushless Motor connection ................... 23 3.5.7.2 2-phase Step Motor connection ..................23 3.5.7.3 3-Phase Step Motor connection ..................24 3.5.7.4 DC Motor connection ...................... 24  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 3 ..Single-ended encoder inputs (A, B, Z) for PN P028.00x.E601 ..........37 3.7.16 ..RS-232 ........................... 37 3.7.17 ..CAN-Bus ..........................37 3.7.18 ..Supply Output (+5V) ......................38 Memory Map ......................40  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 4: Read This First

    Whilst Technosoft believes that the information and guidance given in this manual is correct, all parties must rely upon their own skill and judgment when making use of it. Technosoft does not assume any liability to anyone for any loss or damage caused by any error or omission in the work, whether such error or omission is the result of negligence or any other cause.
  • Page 5: Related Documentation

    SI units and the drive internal units. Help of the EasySetUp software – describes how to use EasySetUp to quickly setup any Technosoft drive for your application using only 2 dialogues. The output of EasySetUp is a set of setup data that can be downloaded into the drive EEPROM or saved on a PC file.
  • Page 6: If You Need Assistance

    If you Need Assistance … If you want to … Contact Technosoft at … Visit Technosoft online World Wide Web: http://www.technosoftmotion.com/ Receive general information World Wide Web: http://www.technosoftmotion.com/ or assistance (see Note) Email: contact@technosoftmotion.com Ask questions about product Fax: (41) 32 732 55 04...
  • Page 7: Cautions

    Quality Austria Certificate about the application and further development of an effective Quality Management System complying with the requirements of Standard ISO 9001:2015 REACH Compliance - TECHNOSOFT hereby confirms that this product comply with the legal obligations regarding Article 33 of the European REACH Regulation 1907/2006 (Registration, Evaluation, Authorization and Restriction of Chemicals), which came into force on 01.06.2007.
  • Page 8: Product Overview

    PLC functionality in a single compact unit and are capable to execute complex motions without requiring intervention of an external motion controller. Using the high-level Technosoft Motion Language (TML) the following operations can be executed directly at drive level: ...
  • Page 9: Product Features

    Hence neither the iPOS360X TML programming capability nor the drive camming mode are used. EasySetUp can be downloaded free of charge from Technosoft web page. EasyMotion Studio platform includes EasySetUp for the drive setup, and a Motion Wizard for the motion programming.
  • Page 10: Identification Labels

    Two CAN operation modes selectable by jumper: • CANopen – conforming with CiA 301 v4.2 and CiA DSP 402_2 v4.1 • TMLCAN – intelligent drive conforming with Technosoft protocol for exchanging TML commands via CAN-bus • 2K × 16 internal SRAM memory for data acquisition •...
  • Page 11: Supported Motor-Sensor Configurations

    Open-loop with incr. encoder on load *Linear Halls are supported with a different part number Hardware Installation iPOS360X BX-CAN Board Dimensions Figure 3.1.1. iPOS360X BX-CAN drive dimensions All dimensions are in mm. The drawings are not to scale.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 12: Mechanical Mounting

    Remark: In case of using a metallic box, with ventilation openings, all spacing values may be reduced substantially. With proper ventilation, keeping the air surrounding the iPOS360x BX-CAN inside the limits indicated, the spacing values may be reduced down to zero.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 13: Emc Recommendations

    * if +Vmot to capacitor wire length ≥ 2m, use twisted wires for the supply and ground return (Vmot and GND) * if +Vmot to capacitor wire length ≥ 20m, the capacitor value must be ≥ 2200 µF.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 14: Connectors And Pinouts

    Connectors and Pinouts 3.4.1 Pinouts for iPOS360x BX-CAN (standard differential encoder version; P028.00x.E201)  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 15: Pinouts For Ipos360X Bx-Can (Linear Halls Encoder Version; P028.00X.e701)

    3.4.2 Pinouts for iPOS360x BX-CAN (linear halls encoder version; P028.00x.E701) Remark: the linear halls version label contains LH1,2,3 signals present for J3 description.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 16: Pinouts For Ipos360X Bx-Can (Single-Ended Encoder Version; P028.00X.e601)

    3.4.3 Pinouts for iPOS360x BX-CAN (single-ended encoder version; P028.00x.E601)  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 17: Mating Connectors (For All Versions)

    3.5.1 iPOS360X BX-CAN connection diagram (differential encoder input version) Figure 3.4. iPOS360X BX-CAN Connection diagram with a differential encoder * For other available feedback / motor options, check the detailed connection diagrams below  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 18: Ipos360X Bx-Can Connection Diagram (Linear Halls Input Version)

    3.5.2 iPOS360X BX-CAN connection diagram (Linear Halls input version) Figure 3.5. iPOS360X BX-CAN Connection diagram with Linear Halls * For other available feedback / motor options, check the detailed connection diagrams below  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 19: Ipos360X Bx-Can Connection Diagram (Single-Ended Encoder Input Version)

    3.5.3 iPOS360X BX-CAN connection diagram (single-ended encoder input version) Figure 3.6. iPOS360X BX-CAN Connection diagram with a single-ended encoder * For other available motor options, check the detailed connection diagrams below  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 20: 24V Digital I/O Connection

    If Vlog is not supplied, the digital inputs will not work. The inputs are selectable as PNP/ NPN by software. The inputs are compatible with NPN type outputs (input must be pulled to GND to change its default state)  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 21: Npn Outputs

    2. The inputs are compatible with TTL(5V), LVTTL(3.3V), CMOS and open collector outputs 3. The outputs are compatible with TTL (5V) inputs 4. The output loads can be individually and independently connected to +5V or to GND.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 22: Analog Inputs Connection

    (GND); shield is connected only at the drive side, to the drive GND, and is left unconnected at the source side. The source minus (negative, out-of-phase) output remains unconnected.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 23: Motor Connections

    Brushless Motor connection Figure 3.13. Brushless motor connection 3.5.7.2 2-phase Step Motor connection Figure 3.14. 2-phase step motor connection, one coil per phase Figure 3.15. 2-phase step motor connection, two coils per phase  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 24: 3-Phase Step Motor Connection

    The inductors must be magnetically shielded (toroidal, for example), and must be rated for the motor surge current. Typically the necessary values are around 100 μH. A good shielding can be obtained if the motor wires are running inside a metallic cable guide.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 25: Feedback Connections

    For the encoder differential connection, internal 120Ω (0.25W) terminators are included in the drive. The length of the cables must be up to 30m, reducing the exposure to voltage surges in industrial environment.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 26: Digital Hall Connection For Motor + Hall + Incremental Encoder

    Do not connect unterminated wires. They might pick up unwanted noise and give false encoder readings. The length of the cables must be up to 30m, reducing the exposure to voltage surges in industrial environment.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 27: Linear Hall Connection ( Only With P028.00X.e701)

    5 meters, add a decoupling capacitor near the supplied device, between the +5V and GND lines. The capacitor value can be 1...10 μF, rated at 6.3V For the differential connection, internal 120Ω (0.25W) terminators are included in the drive.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 28: Power Supply Connection

    The capacitor must be rated to a voltage equal or bigger than the maximum expected over-voltage and can be sized with the formula: × ≥ − where: = 38V is the over-voltage protection limit is the nominal motor supply voltage  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 29 CHOP where C is the capacitance on the motor supply (external), i.e: < CHOP × to limit the average current below the drive nominal current I =2A for iPOS3602 and 4A for iPOS3604  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 30: 3.5.10 Serial Rs-232 Connection

    Do not rely on an earthed PC to provide the iPOS360X GND connection! The drive must be earthed through a separate circuit. Most communication problems are caused by the lack of such connection  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 31: 3.5.11 Can-Bus Connection

    For 1 Mbit/s (worst case), the maximum stub length must be below 0.3 meters. The 120Ω termination resistors must be rated at 0.2W minimum. Do not use winded resistors, which are inductive. Figure 3.27. Multiple-Axis CAN network  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 32: 3.5.12 Disable Of Autorun Mode

    On iPOS360x BX-CAN, the selection of the operation mode CANopen or TMLCAN is done by setting the JP1 position: • CANopen mode, JP1 = position 1-2 • TMLCAN mode, JP2 = position 2-3 or OFF Figure 3.29. JP1 Location  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 33: Selection Of The Axis Id

    Drive Error Turned on when the drive detects an error condition or when OUT2/Error is set to +Vlog with OUT(2)=0 Figure 3.31. LED indicators TML instruction. Table 3.1 – LED indicators  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 34: Electrical Specifications

    = 12V Supply current = 24V = 40V iPOS360x can be operated in vacuum (no altitude restriction), but at altitudes over 2,500m, current and power rating are reduced due to thermal dissipation efficiency.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 35: Motor Supply Input

    Logic “LOW”; Pulled to GND Logic “HIGH”; Internal 4.7KΩ pull-up to +3.3 Input current Logic “HIGH”; Pulled to +5V 0.15 Logic “HIGH”; Pulled to +24V Input frequency µs Minimum pulse width ESD protection Human body model ±2  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 36: Digital Outputs (Out0, Out2/Error, Out3/ Ready)

    Offset error Assuming parameter RFOFFSET=0 ±4 ±24 bits Gain error Assuming parameter RFGAIN=0x7EB8 (32440) ±1.5% ±4% % FS Bandwidth (-3dB) Software selectable ESD protection Human body model ±2 “FS” stands for “Full Scale”  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 37: 3.7.12 Linear Hall Inputs (Lh1, Lh2, Lh3) For Pn P028.00X.e701

    Hardware ( CANopen selection pin) 127 (CANopen); 255 (TMLCAN); Node addressing Software 1 - 127 (CANopen); 1- 255 (TMLCAN) Voltage, CAN-Hi or CAN-Lo to GND ESD protection Human body model ±15  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 38: Supply Output (+5V)

    EC 428/2009 (non dual-use item, output frequency limited to 590Hz) † Stresses beyond values listed under “absolute maximum ratings” may cause permanent damage to the device. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 39 KHZ, CORRELATE THE PWM FREQUENCY WITH THE MOTOR PARAMETERS IN ORDER TO AVOID POSSIBLE MOTOR DAMAGE. Current [A] Figure 3.40. iPOS3604 BX Over-current diagram – the output voltage, V – the motor supply voltage  Technosoft 2022 iPOS360x BX-CAN Technical Reference...
  • Page 40: Memory Map

    4000h ROM memory for: TML programs Cam tables Setup information 4FFFh 5000h Reserved 5FFFh Data acquisitions 9800h cam tables at runtime SRAM memory TML Programs 9FCFh Figure 4.1. iPOS360X BX Memory Map  Technosoft 2022 iPOS360x BX-CAN Technical Reference...

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