Related Manuals for Emerson Quantum MP QMP45A4
Summary of Contents for Emerson Quantum MP QMP45A4
- Page 1 User Guide Quantum MP High Performance DC Drive Size 1 and Size 2 45A to 700A, 480V two or four quadrant operation Part Number: 400526-01 Issue: A3...
- Page 2 General Information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice.
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Page 3: Table Of Contents
Safety Information .........5 Getting Started ........55 Warnings, Cautions and Notes ......5 Understanding the display ........55 Electrical safety - general warning ......5 Keypad operation ..........55 System design and safety of personnel ....5 Menu 0 (sub block) ..........57 Environmental limits ..........5 Pre-defined sub blocks ........58 Access ..............5 Menu 0 (linear) ............59 Fire protection ............5... - Page 4 Advanced Parameters ......90 11.1 Menu 1: Speed reference ........96 11.2 Menu 2: Ramps ..........100 11.3 Menu 3: Speed feedback and speed control ..103 11.4 Menu 4: Torque and current control ....106 11.5 Menu 5: Motor and field control ......108 11.6 Menu 6: Sequencer and clock ......112 11.7 Menu 7: Analog I/O ...........114 11.8 Menu 8: Digital I/O ..........116 11.9 Menu 9: Programmable logic, motorized pot and...
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Page 5: Safety Information
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Safety Information Environmental limits Instructions within the supplied data and information within the Quantum Warnings, Cautions and Notes MP User Guide regarding transport, storage, installation and the use of the drive must be complied with, including the specified environmental limits. -
Page 6: Product Information
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Product Information Quantum MP System Description The Quantum MP drive system consists of: Base Mentor MP DC drive Line fuses Armature fuse (Regenerative models only) Motor and Braking Resistor contactors... -
Page 7: Model Number
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 2.2.1 Typical short-term overload limits The maximum percentage overload limit changes depending on the selected motor Variations in motor rated current will result in changes in the maximum possible overload as detailed in the Advanced User Guide. -
Page 8: Compatible Encoders
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Compatible encoders Table 2-3 Encoders compatible with Quantum MP Pr 3.38 Encoder type (Fb07, 0.77) setting Quadrature incremental encoders with or without Ab (0) -
Page 9: Drive Features And Options
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Drive features and options Figure 2-5 Quantum MP size 1 features and options AC terminals SM-Keypad-LCD / SM-Keypad-LED SMARTCARD*... - Page 10 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 2-6 Quantum MP size 2 features and options AC Terminals Line Fuses DANGER HIGH VOLTAGE SM-Keypad-LCD / SM-Keypad-LED Keypad connection...
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Page 11: Table 2-4 Solutions Module Identification
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 2.6.1 Options available for Quantum MP All Solutions Modules are color-coded in order to make identification easy. The following table shows the color-code key and gives further details on their function. -
Page 12: Table 2-5 Keypad Identification
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 2-4 Solutions Module identification Type Solutions Module Color Name Further Details Applications Processor (with CTNet) SM-Applications processor for running pre-defined and /or customer created Moss Green... -
Page 13: Items Supplied With The Drive
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Items supplied with the drive The drive is supplied with a printed manual, a SMARTCARD, a safety information booklet, the Certificate of Quality, an accessory kit box including the items shown in Table 2-8, and a CD ROM containing all related product documentation and software tools. -
Page 14: Mechanical Installation
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Mechanical Installation For further information, refer to section 3.5.2 Enclosure sizing on page 21. Safety 3.2.4 Electrical safety The installation must be safe under normal and fault conditions. -
Page 15: Terminal Cover Removal
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Terminal cover removal Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed. - Page 16 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 3.3.3 Installation and removal of a Solutions Module Please power down the drive before removing / installing the Solutions Module.
- Page 17 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 3.3.4 Installation and removal of a Keypad. Figure 3-4 Removal and installation of a keypad - Size 1 shown To fit the keypad in a Quantum MP size 1 or size 2, align the Keypad and press gently in the direction shown until it clicks into position (A).
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Page 18: Mounting Method
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Mounting method The Quantum MP can only be surface mounted. If the drive has been used at high load levels for a period of time, the heatsink can reach temperatures in excess of 70°C (158°F). - Page 19 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 3-6 Surface mounting the size 2 drive Figure 3-7 Installing the mounting feet bracket - Size 1 19.25 DANGER HIGH VOLTAGE...
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Page 20: Enclosure
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Enclosure 3.5.1 Enclosure layout Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation. - Page 21 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 3-9 Enclosure layout size 2 AC supply, contactor, line chokes 325 mm* (13 in) Ensure minimum clearances are maintained for the drive.
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Page 22: Heatsink Fan Operation
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information enclosure • Reducing the number of drives in the enclosure • Removing other heat-generating equipment Maximum permissible temperature in C inside the Calculating the air-flow in a ventilated enclosure... -
Page 23: Electrical Terminals - Size 1
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Electrical terminals - Size 1 3.8.1 Location of the power and ground terminals Figure 3-11 Location of the power and ground terminals DB+,DB-,SR1, and SR2 connection 5 mm A1, A2... -
Page 24: Electrical Terminals - Size 2
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 3-5 Dynamic Braking Resistor (DB+ and DB-) terminals Table 3-6 Suppression Resistor (SR+ and SR-) terminals Torque setting Torque setting Model Connection type... -
Page 25: Routine Maintenance
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 3-8 Drive auxiliary and machine armature terminal data Table 3-9 Drive 120 Vac logic terminals Model Connection type Torque setting... -
Page 26: Electrical Installation
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Electrical Installation Many cable management features have been incorporated into the product and accessories, this chapter shows how to optimize them. Key features include: •... - Page 27 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Quantum MP User Guide Issue: A3 www.emersonct.com...
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Page 28: Electrical Connections/ Power Connections
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Electrical connections/ Power connections 4.1.1 AC and DC connections To understand the function of the different power connections, refer to Figure 4-1 and Figure 4-2 for size 1 drives and Figure 4-3 and Figure 4-4 for the size 2 drives. -
Page 29: Table
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information CAUTION: Verify Control Transformer is configured per Motor Field Table 1 before applying input Motor Armature voltage! A2 [A1] A1 [A2]... - Page 30 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 4-2 Control connections, Quantum MP size 1 MP10 User Interface Board E-Stop System Interlocks Motor Stop Thermal...
- Page 31 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Differential Signal Single Ended Signal +10 (10mA) Mentor MP Analog Non-Inverting Input Speed Pot Speed Referenc Inverting Input Analog Input 2...
- Page 32 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 4-3 Power connections for Quantum MP size 2 drives Quantum MP Size 2 230V 230V 208V 208V...
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Page 33: Table
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information CAUTION: Verify Control Transformer is configured per Table 1 before applying input Motor Field Motor Armature voltage! A2 [A1] A1 [A2]... - Page 34 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 4-4 Control connections for Quantum MP size 2 Drives From Control Connections E-Stop System Interlocks Motor Stop...
- Page 35 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Single Ended Signal Differential Signal +10 (10mA) Mentor MP Analog Non-Inverting Input Speed Pot Speed Reference 1 Inverting Input Analog Input 2...
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Page 36: Ground Connections
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Ground connections Figure 4-6 Location of ground connection, Size 2 The drive must be connected to the system ground of the AC supply. Ground The ground wiring must conform to local regulations and codes of Connection... -
Page 37: Line Reactors
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 4-7 Removing the MOV ground connection, Size 1 necessary where a dedicated transformer is used to supply the drive. The following recommendations for added line inductance, have been calculated based on the power drive systems standard: EN61800- 3:2004 “Adjustable speed electrical power drive systems –... -
Page 38: Separating The Auxiliary Supply
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 4-5 Current ratings Table 4-6 Transformer connections, Size 1 Maximum continuous field current rating Transformer Supply Voltage - L1/L3 50/60 Hz Model... -
Page 39: Cable And Fuse Size Ratings
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 4.8.1 Supply fault current The use of higher temperature rated cable would allow a reduction on the minimum recommended cable size for Quantum MP shown above. -
Page 40: Table 4-9 Ferraz Shawmut Branch Circuit Protection Fusing For 480V Size 1 Drives (Customer Supplied)
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 4.9.1 Ferraz Shawmut fuses Ferraz Shawmut fuses are recommended for the Quantum MP, Size 1. Table 4-9 Ferraz Shawmut branch circuit protection fusing for 480V size 1 drives (Customer supplied) Rating Rating... -
Page 41: Table 4-13 Ferraz Shawmut Semiconductor (Line) Fusing For 480V Size 2 Drives (Included In Quantum Mp)
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 4-13 Ferraz Shawmut semiconductor (line) fusing for 480V size 2 drives (Included in Quantum MP) Rating Rating Control Techniques... -
Page 42: External Suppressor Resistor
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 4.9.2 Alternative fusing Please refer to section 12.2.1 Fuses on page 150. The recommended external suppressor resistor selections are shown in Table 4-17 Quantum MP frame 1 drive SCR I t rating for Table 4-18. -
Page 43: Ground Leakage
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 4-11 Location of external suppressor resistor terminals, Figure 4-12 Protection circuit for an external suppression resistor Size 2 To external suppression resistor 4.11... -
Page 44: Table 4-20 Quantum Mp And Emc Filter Cross References
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information emission is not sufficient to cause interference to other equipment. To meet this standard a standard field filter and a high performance armature filter must be installed. -
Page 45: Serial Communications Connections
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 4.12.5 Surge immunity of control circuits - long 4-22 for the connection details for the RJ45 connector. cables and connections outside a building Figure 4-15 Serial communications port The input/output ports for the control circuits are designed for general... -
Page 46: Shield Connections
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information If a drive is on the end of the network chain then pins 1 and 8 should be A faston tab is located on the grounding bracket for the purpose of linked together. -
Page 47: Table 4-25 Control Connection Recommended Cable Sizes
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Source Indicates the parameter being output by the terminal parameter: Mode Analog - indicates the mode of operation of the terminal, parameter: i.e. - Page 48 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 4-17 Default terminal location and functions, Size 1 24 Vdc digital I/O, analog I/O, tach, encoder, and status relays Polarized signal connectors...
- Page 49 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 4-19 Default terminal wiring diagram, Size 1 and Size 2 120 VAC E-Stop +24V input Analog speed reference 1 System Interlocks...
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Page 50: General
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 4.16 General 120 Vac relay output 4.16.1 120V User I/O control terminal specifications Terminal C16 function Contactor enable (Drive ON) Nominal output voltage 120 Vac... - Page 51 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Precision reference analog input 1 Analog input 3 Default function Thermistor Non-inverting input Unipolar voltage, unipolar current and Type of input Inverting input thermistor...
- Page 52 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 0V common 0V common Common connection for all external Common connection for all external Function Function devices devices...
- Page 53 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Relay 1 common Relay 1 normally closed Relay 1 normally open Default function Drive OK indicator 240 Vac, installation over-voltage category Contact voltage rating 5 A AC 240 V...
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Page 54: Connecting An Encoder
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 4.17 Connecting an encoder Figure 4-21 Feedback cable connections Additional measures to prevent unwanted emission of radio frequency noise are only required where the installation is subject to specific requirements for radio frequency emission. -
Page 55: Getting Started
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Getting Started This chapter introduces the user interfaces, menu structure and security level of the drive. Understanding the display There are two types of keypad available for the Quantum MP. - Page 56 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 5-3 Display modes Status Mode (Display flashing) Timeout** Timeout** Timeout** To enter Parameter Mode, press key or To return to Status Mode,...
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Page 57: Menu 0 (Sub Block)
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Menu 0 (sub block) Coding The coding defines the attributes of the parameter as follows. Menu 0 can be accessed by 2 methods: 1. -
Page 58: Pre-Defined Sub Blocks
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Diagnostic 23.02 Binary sum of pre-defined sub block enables Menu 0 Parameter Description Display ... -
Page 59: Menu 0 (Linear)
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Menu structure Speed feedback The drive parameter structure consists of menus and parameters. Menu 0 Parameter Description Display... -
Page 60: Advanced Menus
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Advanced menus Table 5-3 Menu 40 parameter descriptions Parameter Range( The advanced menus consist of groups or parameters appropriate to a specific function or feature of the drive. -
Page 61: Restoring Parameter Defaults
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Restoring parameter defaults 5.10 Displaying parameters with non- default values only Restoring parameter defaults by this method saves the default values in the drive’s memory. - Page 62 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 5.12.1 User security The user security, when set, prevents write access to any of the parameters (other than Pr 11.44 (SE14, 0.35) Access Level) in any menu.
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Page 63: Serial Communications
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 5.13 Serial communications Modbus RTU protocol, but with an SM-Keypad Plus only This setting is used for disabling communications access when the SM- 5.13.1 Introduction Keypad Plus is used as a hardware key. -
Page 64: Basic Parameters
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Basic parameters The pre-defined sub blocks contain commonly used parameters for basic set-up of the Quantum MP. All parameters in the pre-defined sub blocks appear in other menus in the drive. -
Page 65: Full Descriptions
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Type Range( Default( Fb09 Drive encoder speed feedback {0.79, 3.27} ±10,000.0 rpm FI NC PT US 0-20 (0), 20-0 (1), 4-20.tr (2), 20-4.tr (3), 4-20 in01... - Page 66 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 6.1.2 Set-up *Pr 1.41 to Pr 1.44 and Pr 1.52 can be controlled by digital inputs to force the value of Pr 1.49: SE01 all bits equal to zero gives 1,...
- Page 67 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information removed either from the enable input, or Pr 6.15 is set to zero or from SE09 the control word (Pr 6.42) if it is active.
- Page 68 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 6-1 di02 Pre-ramp reference Speed {0.37, 1.03} Filter controller From the drive defined encoder port by Pr 3.42 Drive encoder ...
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Page 69: Table 13-6 Trips
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 6.1.4 Trips di08 Current magnitude {0.43, 4.01} tr01 Trip 0 {0.51, 10.20} 0 to DRIVE_CURRENT_MAX tr02 ... - Page 70 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information feedback category Solutions Module is not installed in slot 1 the SP03 drive produces an EnC9 trip. (Kd1) Speed controller differential feedback gains {0.63, 3.12} 2, Slot2:...
- Page 71 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information The encoder supply voltage present on the drive encoder connector is Parameter Parameter defined by this parameter as 0 (5V), 1 (8V), 2 (15V) or 3 (24V) Mode Comments value...
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Page 72: Running The Motor
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Running the Motor This chapter takes the new user through all the essential steps to running a motor for the first time, in each of the possible operating modes. -
Page 73: Quick Start Commissioning / Start-Up (From Usa Defaults)
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Quick start commissioning / start-up (from USA defaults) Action Detail Ensure: • Drive Enable signal is not given (terminal 31) •... - Page 74 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Action Detail Quantum MP is able to perform either a static, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled.
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Page 75: Quick Start Commissioning / Start-Up (From European Defaults)
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Quick start commissioning / start-up (from European defaults) Action Detail Ensure: • Drive Enable signal is not given (terminal 31) •... - Page 76 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Action Detail Quantum MP is able to perform either a static, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled.
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Page 77: Ctsoft Software Commissioning Tool
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information CTSoft software commissioning tool NOTE You must have administration rights under Windows NT/2000/XP/Vista CTSoft can be used for commissioning and monitoring, drive parameters to install. -
Page 78: Optimization
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Optimization speed feedback device) The Rotating Autotune (Pr 5.12 (SE13, 0.34) = 2) sets up the field Before attempting to tune the drive the following data is required controller for more accurate flux control and open loop speed accuracy. -
Page 79: Speed Loop Gains Tuning
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 8.4.2 Continuous autotune for current loop gains 8.5.4 Manually setting up the speed loop gains In the static autotune the armature current loop gains are set up with no Figure 8-1 Responses flux in the motor. -
Page 80: Current Limit Tapers
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Current limit tapers With some motors the commutation limit of the motor requires that the maximum armature current be reduced at higher speeds, the current limit tapers can be used to provide this speed dependent current limit. -
Page 81: Smartcard Operation
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information SMARTCARD Operation Either of these indications will tell the user that data is being transferred to or from the SMARTCARD: •... - Page 82 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 9.3.1 Writing to the SMARTCARD immediately save the complete parameter set from the drive to the card, i.e.
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Page 83: Data Block Header Information
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 9.3.6 Comparing drive full parameter set with the 11.36 SMARTCARD parameter data previously loaded SMARTCARD values Setting 8yyy in Pr xx.00, will compare the SMARTCARD file with the data in the drive: ... - Page 84 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information This parameter gives the checksum of the data block, space left on the card, the total space on the card or the card flags. Refer to Pr 11.37 for information.
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Page 85: Smartcard Trips
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information SMARTCARD trips After an attempt to read, write or erase data to or from a SMARTCARD a trip may occur if there has been a problem with the command. Table 9-6 lists the trip indications and conditions that will cause the SMARTCARD to trip, Table 9-6 Trip conditions Trip... - Page 86 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 9-7 SMARTCARD status indications Lower Description display boot A parameter set is being transferred from the SMARTCARD to the drive during power-up.
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Page 87: Onboard Plc
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Onboard PLC • There are no real-time tasks, i.e. the scheduling rate of the program cannot be guaranteed. -
Page 88: Getting Started
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 10-2 Programming options for Quantum MP Level 4 SM-Applications Plus with SYPT software Level 3 SM-Applications Lite V2 with SYPT software Level 2... -
Page 89: Onboard Plc Trips
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 10.6 Onboard PLC trips 11.48 Drive Onboard PLC program status The following trips are associated with the Onboard PLC program. Trip Diagnosis ... -
Page 90: Advanced Parameters
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Advanced Parameters Coding The coding defines the attributes of the parameter as follows. This is a quick reference to all parameters in the drive showing units, Table 11-2 Key to parameter table coding ranges, limits etc, with block diagrams to illustrate their function. -
Page 91: Table 11-3 Feature Look-Up Table
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 11-3 Feature look-up table Feature Related parameters (Pr) Acceleration rates 2.10 2.11 to 2.19 2.32 2.33 2.34... - Page 92 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Feature Related parameters (Pr) Motor map 5.07 5.08 5.09 5.70 5.73 Motor map 2 Menu 21 11.45 Motorized potentiometer 9.21...
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Page 93: Table
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter ranges and variable maximums: The two values provided define the minimum and maximum values for the given parameter. - Page 94 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Maximum Definition Maximum armature voltage Vac x 1.35 (√2 x 3 / π) 480 +10% drive: 720 ARMATURE_VOLTAGE_MAX 575 +10% drive: 860 [1025]...
- Page 95 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Quantum MP User Guide Issue: A3 www.emersonct.com...
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Page 96: Menu 1: Speed Reference
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.1 Menu 1: Speed reference Menu 1 controls the main reference selection. Figure 11-1 Menu 1 logic diagram LOCAL/REMOTE Analog reference Analog input 1... - Page 97 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information RUN FORWARD FORWARD / REVERSE Menu 17 Menu 6 Sequencer Sequencer (Menu 6) Jog selected Reference in skip 1.13 indicator...
- Page 98 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 1.01 Speed reference selected {di01, 0.36} ±MAX_SPEED_REF rpm NC PT 1.02 Pre-skip filter reference ±MAX_SPEED_REF rpm...
- Page 99 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Quantum MP User Guide Issue: A3 www.emersonct.com...
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Page 100: Menu 2: Ramps
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.2 Menu 2: Ramps The pre-ramp speed reference passes through the ramp block controlled by menu 2 before being used by the drive to produce input to the speed controller. - Page 101 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Quantum MP User Guide Issue: A3 www.emersonct.com...
- Page 102 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Type Range( Default( 2.01 Post ramp reference {di03, 0.38} ±SPEED_MAX rpm NC PT 2.02 Ramp enable OFF (0) or On (1)
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Page 103: Menu 3: Speed Feedback And Speed Control
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.3 Menu 3: Speed feedback and speed control Speed accuracy and resolution Digital reference resolution When a preset speed is used the reference resolution is 0.1rpm. - Page 104 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-3 Menu 3 logic diagram Quantum MP User Guide www.emersonct.com Issue: A3...
- Page 105 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 3.01 Final speed reference {di04, 0.39} ±SPEED_MAX rpm FI NC PT 3.02 Speed feedback {di05, 0.40} ±SPEED_MAX rpm...
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Page 106: Menu 4: Torque And Current Control
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.4 Menu 4: Torque and current control MOTOR1_CURRENT_LIMIT_MAX is used as the maximum for some parameters such as the user current limits. The current maximum current limit is defined as follows (with a maximum of 1000%): Maximum current ×... - Page 107 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 4.01 Current magnitude {di08, 0.43} 0 to DRIVE_CURRENT_MAX A RO Uni FI NC PT 4.02 Filtered current magnitude...
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Page 108: Menu 5: Motor And Field Control
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.5 Menu 5: Motor and field control Figure 11-5 Menu 5 field control logic diagram Maximum flux / Voltage limit Field weakening... - Page 109 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Enable field economy timeout 5.65 Drive Field active economy active Sequencer 10.02 & Field controller 5.79 Field supply...
- Page 110 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-6 Menu 5 armature control logic diagram Armature voltage Direct firing Continuous angle 5.02 back end stop enable 5.11...
- Page 111 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 5.01 Armature firing angle 0 to 175.0 ° RO Uni FI NC PT 5.02 Armature voltage {di10, 0.45}...
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Page 112: Menu 6: Sequencer And Clock
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.6 Menu 6: Sequencer and clock Figure 11-7 Menu 6 logic diagram Control word 6.43 enable Stop / Start Control word... - Page 113 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 6.01 Stop mode 0 to 2 RW Uni 6.03 Main loss ride through OFF (0) or On (1) OFF (0)
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Page 114: Menu 7: Analog I/O
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.7 Menu 7: Analog I/O Figure 11-8 Menu 7 logic diagram Analog Analog input 1 input 1 Analog input destination... - Page 115 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 7.01 T5/6 analog input 1 {in02, 0.82} ±100.00% NC PT 7.02 T7 analog input 2 {in03, 0.83}...
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Page 116: Menu 8: Digital I/O
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.8 Menu 8: Digital I/O Figure 11-9 Menu 8 logic diagram T24 digital At zero I/O 1 state T24 output ??.?? - Page 117 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-10 Menu 8 logic diagram (cont) T27 digital Stop/start T27 digital input 4 T27 digital input 4 invert logic select destination...
- Page 118 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-11 Menu 8 logic diagram (cont) Relay Relay source source invert 8.27 Any bit parameter Relay Drive...
- Page 119 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 8.01 T24 digital I/O 1 state {in05, 0.85} OFF (0) or On (1) RO Bit NC PT 8.02...
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Page 120: Menu 9: Programmable Logic, Motorized Pot And Binary Sum
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.9 Menu 9: Programmable logic, motorized pot and binary sum The External Trip input (Terminal C4 = Input 6 on the SM-I/O120V I/O120V module in order to match the drive logic polarity. - Page 121 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-13 Menu 9 logic diagram: Motorized pot and binary sum Motorized Motorized pot. Motorized pot. pot.
- Page 122 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 9.01 Logic function 1 output OFF (0) or On (1) RO Bit NC PT 9.02...
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Page 123: Menu 10: Status And Trips
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.10 Menu 10: Status and trips Parameter Range( Default( Type 10.01 Drive ok OFF (0) or On (1) RO Bit NC PT... -
Page 124: Menu 11: General Drive Set-Up
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.11 Menu 11: General drive set-up Parameter Type Range( Default( 11.21 Parameter scaling 0 to 9.999 1.000 RW Uni... -
Page 125: Menu 12: Threshold Detectors, Variable Selectors And Brake Control Function
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.12 Menu 12: Threshold detectors, variable selectors and brake control function Figure 11-14 Menu 12 logic diagram Threshold Threshold Threshold... - Page 126 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-15 Menu 12 logic diagram (continued) Variable Selector 1 Any variable Variable parameter selector 1 Variable Variable selector 1 output...
- Page 127 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-16 Menu 12 Brake control function External Position 12.51 Enable position field control control Flux feedback controller during 13.10...
- Page 128 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 12.01 Threshold detector 1 output OFF (0) or On (1) RO Bit NC PT 12.02...
- Page 129 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Quantum MP User Guide Issue: A3 www.emersonct.com...
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Page 130: Menu 13: Position Control
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.13 Menu 13: Position control Figure 11-18 Menu 13 logic diagram Relative Relative jog reverse jog enable 13.19 13.18... - Page 131 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Pre-ramp Post-ramp Speed reference reference Final speed reference reference 1.01 selected Menu 2 3.01 1.03 2.01 Ramp Control Velocity...
- Page 132 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 13.01 Revolutions error -32768 to +32767 RO Uni NC PT 13.02 Position error -32768 to +32767 RO Uni...
- Page 133 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Quantum MP User Guide Issue: A3 www.emersonct.com...
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Page 134: Menu 14: User Pid Controller
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.14 Menu 14: User PID controller Figure 11-19 Menu 14 logic diagram Quantum MP User Guide www.emersonct.com Issue: A3... - Page 135 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information PID output 14.13 high limit PID hold PID output integrator enable PID output 14.14 destination low limit parameter* 14.17...
- Page 136 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Range( Default( Type 14.01 PID output ±100.00% RO Uni NC PT 14.02 PID source1 Pr 0.00 to 22.99 Pr 0.00 RW Uni...
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Page 137: Menus 15, 16 And 17: Solutions Module Slots
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.15 Menus 15, 16 and 17: Solutions Module slots Pr x.00 and Pr x.01 are always present in menus 15, 16 and 17. Pr x.01 indicates which type of module is present (0 = no module installed). When a module is installed the drive provides the relevant menu (menu 15 for slot 1, 16 for slot 2 and 17 for slot 3) depending on the Solutions Module installed. - Page 138 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-20 Digital input logic diagram State SM-I/O120V in Slot 3 MP 10 17.09 Destination User Interface Board Invert 17.21...
- Page 139 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-21 Relay logic diagram Relay 1 MP 10 SM-I/O120V in Slot 3 source User Interface Board Relay 1 17.27 invert...
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Page 140: Menu 18: Application Menu 1
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Parameter Type Range( Default( 17.28 Relay 2 source PR 0.00 to PR 21.51 PR 6.55 RW Uni 17.50... -
Page 141: Menu 21: Second Motor Parameters
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.20 Menu 21: Second motor parameters Parameter Range() Default() Type 21.01 Maximum reference clamp SPEED_LIMIT_MAX rpm 1000.0 RW Uni 21.02 Minimum reference clamp... -
Page 142: Advanced Features
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.23 Advanced features 11.23.1 Reference modes This section gives information on some of the advanced functions of the drive. - Page 143 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 11.23.2 S ramps 11.23.3 Torque modes 4.08 Torque reference 2.06 S ramp enable ...
- Page 144 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information the maximum speed must be limited by the drive. 11.23.4 Current limit tapers With some motors the commutation limit of the motor requires that the 3: Coiler/uncoiler mode maximum armature current be reduced at higher speeds, the current Positive final speed demand: a positive resultant torque will give torque...
- Page 145 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 11-22 Current limit versus speed Current limit versus speed Pr 4.07 Pr 4.07 Pr 4.29 Pr 4.29 Pr 4.30 One taper...
- Page 146 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Non-rigid position control In non-rigid position control the position loop is only active when the 'At 6.40 Enable sequencer latching Speed' condition is met (see Pr 3.06 in the Mentor MP Advanced User...
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Page 147: Technical Data
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Technical Data 12.1.6 Auxiliary AC supply Table 12-4 One phase line to line supply 12.1 Drive technical data Specification Value... -
Page 148: Table 12-6 Ip Rating Degrees Of Protection
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 12.1.10 Altitude Bump Test Testing in each of three mutually perpendicular axes in turn. Altitude range: 0 to 3,000m (9,900 ft), subject to the following conditions: Referenced standard:IEC 60068-2-29: Test Eb: 1,000m to 3,000m (3,300 ft to 9,900 ft) above sea level: de-rate the Severity: 18g, 6 ms, half sine... -
Page 149: Cable And Fuse Size Ratings
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 12.1.20 Weights • Cable voltage drop In applications where the motor used is of a reduced rating, the cable Table 12-8 Overall drive weights sizing selected can be appropriate for that motor. - Page 150 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 12.2.1 Fuses Ferraz Shawmut fuses are recommended for the Quantum MP size 1. Cooper Bussmann is an acceptable alternative. Table 12-11 Ferraz Shawmut branch circuit protection fusing for 480V size 1 drives (Customer supplied) Rating Rating...
- Page 151 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 12-16 Cooper Bussmann dc protection (ARMATURE) fusing for 480V size 1 drives (Included in Quantum MP) Rating Rating Control Techniques...
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Page 152: Table 12-23 Cooper Bussmann 120 Vac I/O Protection Fusing
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Table 12-20 Bussmann semiconductor (line) fusing for 480V size 2 drives (Included in Quantum MP) Four quadrant (R) drIves cannot use Bussmann FWH type fuses for line fusing. -
Page 153: Table 12-30 Suppression Resistor (Sr+ And Sr-) Terminals
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Emission Table 12-30 Suppression Resistor (SR+ and SR-) terminals The requirements of the following standards are met for motor cable Torque setting lengths up to 100m. -
Page 154: Optional External Emc Filters
Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 12.3 Optional external EMC filters EMC filters can be sourced directly from Schaffner and Epcos. See Table 12-33 for details. - Page 155 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information 12.3.2 Drive derating for extended ambient operation Figure 12-2 Quantum MP size 1A derating for extended ambient operation QMP75A4 (R) QMP45A4 (R) Ambient temperature ( C)
- Page 156 Safety Product Mechanical Electrical Getting Basic Running the SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters Motor Operation Parameters Data Information Figure 12-4 Quantum MP size 2A derating for extended ambient operation QMP550A4(R) QMP400A4(R) (No derating necessary) QMP350A4(R) Ambient temperature...
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Page 157: Diagnostics
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Diagnostics Figure 13-1 Keypad status modes The display on the drive gives various information about the status of the Status Mode drive. - Page 158 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Trip Diagnosis C.cPr SMARTCARD trip: The values stored in the drive and the values in the data block on the SMARTCARD are different Press the red reset button C.dAt...
- Page 159 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Trip Diagnosis Drive encoder trip: Position feedback selected is selected from a Solutions Module slot which does not have a speed / EnC9 position feedback Solutions Module installed Check setting of Pr 3.26 (Fb01, 0.71) (or Pr 21.21 if the second motor parameters have been enabled)
- Page 160 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Trip Diagnosis HF11 Data processing error: Access to EEPROM failed Hardware fault - return drive to supplier HF12 Data processing error: Main program stack overflow Hardware fault - return drive to supplier...
- Page 161 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Trip Diagnosis Keypad has been removed when the drive is receiving the speed reference from the keypad Install keypad and reset Change speed reference selector to select speed reference from another source PLL Err...
- Page 162 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Trip Diagnosis S.OV Excessive suppressor voltage Operation of the drive requires the installation of the external suppressor resistance, see section 4.10 External suppressor resistor on page 42.
- Page 163 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Trip Diagnosis Motor thermistor short circuit Check motor thermistor wiring Replace motor / motor thermistor Set Pr 7.15 (in01, 0.81) = VOLt and reset the drive to disable this function tunE Autotune stopped before completion...
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Page 164: Trip Categories
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information Table 13-2 Serial communications look-up table String String String UP div0 C.Typ t002 UP Par C.cpr UP or EnC1... -
Page 165: Alarm Indications
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information 13.4 Alarm indications 13.6 Displaying the trip history In any mode an alarm flashes alternately with the data displayed on the The drive retains the last 10 trips that have occurred. -
Page 166: Ul Information
Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Onboard Advanced Technical Optimization Diagnostics Information Information Installation Installation Started parameters the Motor Operation Parameters Data Information UL Information 14.5 UL Listed accessories • SM-Keypad Quantum MP frame size 1 drives have been assessed to comply with •... -
Page 167: List Of Tables
List of tables Table 2-1 Model to frame size cross reference ....6 Table 5-3 Menu 40 parameter descriptions ..... 60 Table 2-2 480V drive ratings ..........6 Table 5-4 Menu 41 parameter descriptions ..... 60 Table 2-3 Encoders compatible with Quantum MP .....8 Table 5-5 Quantum MP and Mentor MP default parameters Table 2-4... - Page 168 Table 12-23 Cooper Bussmann 120 Vac I/O protection fusing for 480V size 1 drives (Included in Quantum MP) Table 12-24 Quantum MP drive SCR I t rating for semiconductor fusing 152 Table 12-25 Control terminal data ........152 Table 12-26 Auxiliary and Field terminal data ....152 Table 12-27 Drive power (L1, L2, L3, and GND) terminals 152 Table 12-28 Drive power (A1 and A2) terminals ....152 Table 12-29 Dynamic Braking Resistor (DB+ and DB-)
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Page 169: Index
Index Symbols +10V user output ..............50 Humidity ................147 +24V external input ..............50 +24V user output ..............52 IP Rating (Ingress protection) ..........148 Numerics Items supplied with the drive ..........13 0V common ................50 4 -20mA ...................71 Menu 01 - Speed reference ............ 96 Menu 02 - Ramps .............. - Page 170 Safety Information ..............5 Second motor parameters ............141 Sequencer ................112 Serial comms lead ..............45 Serial communications port isolation ........45 Solutions Module ID codes ...........137 Solutions Module slots ............137 Speed control ................103 Speed feedback ..............103 Speed range .................148 Speed reference ..............96 Start ..................5 Start up time ................148 Status ..................165 Status Indications ..............165...