Table of Contents
Related Manuals for Cornelius 2 Flavor
Summary of Contents for Cornelius 2 Flavor
- Page 1 QUEST JUICE 2 and 4 Flavor Training Manual Release Date: April 12, 2004 Publication Number: TP00968 Revision Date: November 23, 2004 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
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Page 2: Quest Juice Training Manual
Internet: www.cornelius.com Trademarks and copyrights: Aurora, Cornelius, Decade, Hydro Boost, Sitco, Spirit, UF-1, Vanguard, Venture, and Vista are registered trademarks of IMI Cornelius Inc. Optifill trademark is pending. This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. -
Page 3: Table Of Contents
Mechanical Section ........... .13 © 2004, IMI Cornelius Inc. - Page 4 Notes ............. . . 38 Publication Number: TP00968 - ii - © 2004, IMI Cornelius Inc.
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Page 5: Overview
This gives us colder drinks for longer periods of time and eliminates the need to have to defrost the cooling cabinet. A lighted merchandiser is standard. © 2004, IMI Cornelius Inc. OVERVIEW Compressor... -
Page 6: Dimensions & Capacities
Quest 4 ...4.5 hours + Quest 2 ...3 hours Ice Bath Capacity Quest 4 ...3.6 gallons; 15-16 lbs of ice IPD Quest 2 ...1.8 gallons; 8-9 lbs of ice IPD Publication Number: TP00968 - 2 - © 2004, IMI Cornelius Inc. -
Page 7: System Details
• Ratio adjustment can be set with a concentrate separator and ratio cup, see Brixing Procedure. • Ratios are sometimes set by taste but this is not recommended. © 2004, IMI Cornelius Inc. SYSTEM DETAILS Cabinet Cooling Fan Serial Decal... -
Page 8: Introduction
• Never leave the Dispense/Flush lever in the Flush position, it can cause the pump tubing to burst. Publication Number: TP00968 INTRODUCTION _____ True _____ False _____ True _____ False - 4 - _____ False © 2004, IMI Cornelius Inc. -
Page 9: Installation
Close the door and press the dispense button for a few seconds. Repeat until a steady flow of water is observed flowing from all dis- pense valves. NOTE: Water splashing may occur during this purge cycle. © 2004, IMI Cornelius Inc. INSTALLATION Full Water Level... -
Page 10: Concentrate Handling & Loading
ONCENTRATE The Quest Juice Dispenser is designed to use either disposable juice concentrate containers or the optional Cornelius generic refillable container sold separately. 1. Thoroughly shake thawed concentrate prior to use. 2. Place concentrate containers on the dispensing platform shelf inside the refriger- ated cabinet. -
Page 11: Brixing Procedure
1-Refractometer • Concentrate Separator (720601323) Your will also need a flat blade screwdriver to turn a screw if brix adjustments are required. NOTE: The refractometer shown above, P/N 511004000, is available through your local Cornelius Distributor. HECKING DJUSTING THE The following instructions are for use with a refractometer. -
Page 12: Programming The Portion Control
Cancel/Pour Button To pour a drink without using a pre-programmed portion control size, simply push and hold the Cancel/Pour button. Release when the glass is full. Publication Number: TP00968 ONTROL - 8 - © 2004, IMI Cornelius Inc. -
Page 13: Planned Maintenance Schedule
Allow the parts to soak for two minutes. Rinse thoroughly with fresh tap water. Reinstall the static mixer, nozzles, and mixing chambers. © 2004, IMI Cornelius Inc. Quest Juice Training Manual - 9 - Publication Number: TP00968... -
Page 14: Semi-Annual
If the Ice bath level is below the “Full” indicator, top it off with water. Refer to the Filling the Ice Bath procedure in the Installation section of this manual. Publication Number: TP00968 - 10 - © 2004, IMI Cornelius Inc. -
Page 15: Annually
Do not use any tool other than your finger tips to manipulate the tubing into the housing or you may damage the tube. © 2004, IMI Cornelius Inc. Quest Juice Training Manual Fig. 2... - Page 16 Insert the two concentrate delivery tubes into the pump tubing ends and secure them using the new hose clamps supplied in the kit. Be sure to use pliers to squeeze and tighten the hose clamps. Publication Number: TP00968 - 12 - Fig. 3 © 2004, IMI Cornelius Inc.
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Page 17: Mechanical Section
NOTE: Trying to bypass the door switch dur- ing the Brixing/Ratio procedure will result in longer pull down times and improper set- tings. © 2004, IMI Cornelius Inc. Quest Juice Training Manual Ballast Assembly - 13 - Publication Number: TP00968... -
Page 18: Removal Of The Switch Panel
2. Remove (3) screws to replace a dispensing switch, if necessary. NOTE: If a change of dispensing venue is required (push to portion) Cornelius makes available a complete lower door assembly to expedite this change. Publication Number: TP00968... -
Page 19: Removal Of The Pump Platforms
3. Remove the dispensing nozzles by turning them 1/4 turn clockwise and pulling down. 4. Pull the locking latch forward and lift the platform up and pull it forward slightly. © 2004, IMI Cornelius Inc. LATFORMS - 15 - Quest Juice Training Manual... - Page 20 6. Disconnect the platform electrical connector by squeezing the release tabs on either side of the con- nector and pulling straight back. The platform can now be removed from the cabinet. Publication Number: TP00968 - 16 - © 2004, IMI Cornelius Inc.
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Page 21: Removal Of The Cooling Fan
When reinstalling the panel it will be necessary to pull back through the wire lead connected to the fan. © 2004, IMI Cornelius Inc. - 17 - Quest Juice Training Manual Fan Label Publication Number: TP00968... -
Page 22: Removal Of Panels
5. Remove the 2 screws on the front panel and remove the front panel. 6. Slide the panel up and pull out to remove. On the 2 flavor unit it will be necessary to remove 2 screws from the back panel. Publication Number: TP00968 - 18 - ©... -
Page 23: Removal Of Electrical Box
1. Remove the nozzles. 2. Remove the screw on the right side of the electrical box. 3. Pull the electrical box forward and straight out. © 2004, IMI Cornelius Inc. - 19 - Quest Juice Training Manual Publication Number: TP00968... -
Page 24: Removal Of The Vrb Boards
Failure to assemble and tighten correctly can result in component overheating causing the concentrate pump not to run. Publication Number: TP00968 OARDS - 20 - Lock washer Washer Insulator pad Insulator washer © 2004, IMI Cornelius Inc. -
Page 25: Removal Of The Ice Bank Control
EMOVAL OF OZZLE 1. The nozzle guide gaskets can be removed for cleaning or replacement by pulling them up and over the nozzle guides. © 2004, IMI Cornelius Inc. ONTROL UIDE ASKET - 21 - Quest Juice Training Manual... -
Page 26: Removal Of The Cooling Cabinet
Remove the locking clips from the inlet and outlet fittings. 5. Insert the screwdriver blade against the lock- ing ring and pull down on the hose. Publication Number: TP00968 ABINET - 22 - © 2004, IMI Cornelius Inc. - Page 27 NOTE: For best results use a screw driver that has at least an 8” blade. 8. After you lift the cabinet off the frame you can service the agitator motor. © 2004, IMI Cornelius Inc. Quest Juice Training Manual - 23 - Publication Number: TP00968...
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Page 28: Removal Of The Agitator Motor
2. Unsnap the wire harnesses (red and white) connectors from the bracket mounted to the water bath cover. Publication Number: TP00968 OTOR Note: You will have to feed the water tubes through the refrigeration frame to completely remove. HASSIS - 24 - © 2004, IMI Cornelius Inc. - Page 29 4. Slide the refrigeration chassis out from the frame. 5. Remove (4) screws from the base of the refrigeration chassis and lift off of the water bath. © 2004, IMI Cornelius Inc. Quest Juice Training Manual Ground Wire/Post Blue - 25 -...
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Page 30: Removal Of The Ice Control Probe
Current version GRAY wire cover Publication Number: TP00968 ONTROL ROBE BE SURE TO REMEMBER THE WIRE ORDER WHEN RE-ASSEMBLING Yellow Orange Purple Green/Yellow - 26 - Early version BLACK wire cover Blue Brown © 2004, IMI Cornelius Inc. -
Page 31: Major Component Review
26VAC from Transformer (2- pin connector) Sold-out from platform (2-pin connector) Touch pad –SWITCH Refill light (2-pin connector) © 2004, IMI Cornelius Inc. Pump Pump Pump Pump Speed Switch (4) Second transistor for slow -speed operation only. No heat sink required... -
Page 32: Pump Speed Switch
The compressor will shutdown in 45-60 seconds. If it does not then a sticking relay is a possibility and the control should be replaced. Publication Number: TP00968 - 28 - © 2004, IMI Cornelius Inc. -
Page 33: Transformer
PENSE CIRCUIT IS INOPERABLE DO NOT ATTEMPT TO DEFEAT THIS WITH ANY- THING. BUT THE CAM-LOCK FOUND ON THE DOOR. A SPECIAL TOOL IS AVAIL- ABLE FOR THIS PURPOSE. © 2004, IMI Cornelius Inc. Primary wires are Blue Secondary are Red ERIAL UMBER... -
Page 34: Door Switch - 72 E Serial Number
The serial number for this will have a prefix of 72 D for Quest 4 flavor and 72C for Quest 2 flavor. Kit #720911146 is available to convert field units to this configuration. The sold-out feature however will be inoperable with the use of this kit. -
Page 35: Bottle Adaptor - Sold Out Sensors
TIP: Press the entire tray down evenly to seat Run finger around the edge to seal. © 2004, IMI Cornelius Inc. Quest Juice Training Manual Sold Out Contacts - 31 -... -
Page 36: Bottle Adaptor - Flush Mode
Both are interchangeable with each other. All feet must be attached for proper operation. If all or any are missing the mixer should be replaced. Publication Number: TP00968 DN Mixer Standard - 32 - © 2004, IMI Cornelius Inc. -
Page 37: Wiring Diagram
Quest Juice Training Manual IRING IAGRAM © 2004, IMI Cornelius Inc. - 33 - Publication Number: TP00968... - Page 38 Quest Juice Training Manual Publication Number: TP00968 - 34 - © 2004, IMI Cornelius Inc.
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Page 39: Troubleshooting Guide
TROUBLESHOOTING GUIDE The following pages contain troubleshooting information intended to aid an experienced service person in diagnosing operational problems that may occur. For further assistance, contact the IMI Cornelius Technical Services department at 1-888-248-5568 (630-539-6850 outside the United States) between the hours of 7:30A.M. - Page 40 Replace condenser fan motor Test and replace if necessary Repair leak and recharge system Clean solenoid(s), replace parts as necessary (refer to the Planned Maintenance Section) Check/replace fan Check/replace agitator motor Repair leak and recharge system © 2004, IMI Cornelius Inc.
- Page 41 • Relay on voltage regulator board (VRB) stuck on. © 2004, IMI Cornelius Inc. PROBABLE CAUSE • • • • • • •...
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Page 42: Notes
Quest Juice Training Manual _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ Publication Number: TP00968 NOTES - 38 - © 2004, IMI Cornelius Inc. - Page 43 www.cornelius.com...
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