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Part No. 91487
November 1999
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1989-99
Ó
ICE/SOFT DRINK
POST-MIX DISPENSER
Models: 2230 K4-100
2230 K4PB-100
2230 K6-100
2230 K6PB-100
2230 AK6
2230 AK6 PB
PRINTED IN U.S.A
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Table of Contents
Related Manuals for Cornelius 2230 K4-100
Summary of Contents for Cornelius 2230 K4-100
- Page 1 ICE/SOFT DRINK POST-MIX DISPENSER Models: 2230 K4-100 2230 K4PB-100 2230 K6-100 2230 K6PB-100 2230 AK6 2230 AK6 PB Part No. 91487 November 1999 Revision D THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC;...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... DESCRIPTION . - Page 3 TABLE OF CONTENTS (cont’ d) Page LIST OF FIGURES FIGURE 1. ICE DIVERTER ..........FIGURE 2.
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Page 4: Safety Precautions
IMPORTANT: For dispensing nugget ice (Model MH750/NM650 Ice Makers), part number 27065 Ice Diverter must be installed on the dispenser (see INSTALLATION INSTRUCTIONS on page 3). Table 1. SPECIFICATIONS Model: 2230 K4-100 2230 K6-100 2230 AK 2230 K4PB-100 2230 K6PB-100... -
Page 5: Installation Instructions
INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. LEG OPTION Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply to permit shifting the position of the dispenser sufficiently to clean the area beneath it. -
Page 6: Kit 27065
KIT 27065 NOTE: For dispensing Scotsman MH 750 “nugget” style ice and Wilshire MCC550 and MCC700 compressed ice cubes: 1. Disconnect power to dispenser. 2. Remove upper front panel from dispenser. 3. Remove ice chute and discard gate restrictor. 4. Reinstall front panel and connect power to unit. STORAGE HOPPER GATE MOUNTING PLATE... -
Page 7: Gate Restrictor Plate
GATE RESTRICTOR PLATE Disconnect power to dispenser before installing, removing or adjusting CAUTION: restrictor. INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This dispenser is provided with a gate restrictor plate, installed in it’ s highest position. This plate adjusts the rate of ice flow from the dispenser. -
Page 8: Figure 3. Mounting Template
3-15/16I *1-1/8 Opening in cabinet bottom for drain & 4-1/2I beverage hoses 16-1/4I 18-3/4I *18-25/32 Optional location for counter top cut-out 29-3/4I Front of Unit 1-1/8I 19-3/4I NOTE: Leg mounting locations for ref. (5/16-18 threads) FIGURE 3. MOUNTING TEMPLATE 91487... - Page 9 91487...
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Page 10: Maintenance
MAINTENANCE PERIODIC CLEANING The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS). -
Page 11: Cold Plate
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to remove all traces of detergent. 4. Replace the agitator. 5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of water. - Page 12 NOTE: Repeat the following procedure on each of the unit’ s syrup product lines and beverage faucets. 2. Using a suitable pail or bucket, fill one with a detergent solution and a second container with a sanitizing solution in the strengths as described in step 1. Remove the syrup line quick disconnect fitting from the product tank and submerge in the detergent solution.
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Page 13: Troubleshooting
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to carbonated water system, disconnect electrical power to Cooling Unit, shut off plain water and CO supplies, and relieve the carbonated water system pressure before proceeding. -
Page 14: Beverages Too Sweet
Trouble Probable Cause BEVERAGES TOO SWEET. Carbonator not working. No CO pressure in carbonator. Faucet brix requires adjusting. BEVERAGES NOT SWEET ENOUGH. Empty syrup tank. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT-IN Unit standing with no ice in hopper -- no ice in COLD PLATE). -
Page 15: Figure 5. Wiring Diagram D150 Dispenser
LIGHTED DISPLAY ICE LEVEL SIGNAL OPTION OPTION GROUND T’ STAT LIGHT MOTOR HEATER BALLAST LIGHT GATE STARTER SOLENOID 1 1/4 AMP TIME DELAY FUSE AGITATION TIMER 24 V. TRANSFORMER BEVERAGE FAUCET Q.C. CONNECTOR SWITCH (TYPICAL) OPTION TERMINAL BEVERAGE SYSTEM BOARD PORTION TIMER PORTION CONNECTION... -
Page 16: Figure 6. Dispenser Section Exploded View
FIGURE 6. DISPENSER SECTION EXPLODED VIEW 91487... -
Page 17: Parts List
DISPENSER SECTION PARTS LIST Index Part No. Description 91498 Wiring Diagram 91546 Ice Gate Restrictor Instructions 70439 Leg, 4? 70855 Sink Grill 52030 Sink 52028 31007 Switch Boot 30895 Dispenser Switch 70847 Switch Spacer 215150 Depressor, Cup Activated 22644 Depressor Retainer (for 21515) 27126 Depressor Push Lever 27107... -
Page 18: Figure 7. Cabinet Section Exploded View & Parts List
FIGURE 7. CABINET SECTION EXPLODED VIEW & PARTS LIST Item Part No. Description 30794 Agitator Motor Heater 31406 Fuse, 1-1/4 Amp 31093 Solenoid Assembly (See page 16) 31763 Agitator Timer 30774 Capacitor 51891 Gate Gasket 53015 Ice Chute Back Section 53016 Ice Chute Cover 50842... -
Page 19: Figure 8. Solenoid Assembly
FIGURE 8. SOLENOID ASSEMBLY Index Part No. Quantity Description 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080 Gate Lift Rod 10081 Gate Lift Rod Bushing 50754... -
Page 20: Warranty
IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246...