Cornelius IDC PRO 255 Operator's Manual
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Cornelius IDC PRO 255 Operator's Manual

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IDC PRO 255
Operator's Manual
Release Date: June 01, 2016
Publication Number: 621058578OPR
Revision: A
Visit the Cornelius web site at www.cornelius-usa.com for all your Literature needs.

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  • Page 1 IDC PRO 255 Operator’s Manual Release Date: June 01, 2016 Publication Number: 621058578OPR Revision: A Visit the Cornelius web site at www.cornelius-usa.com for all your Literature needs.

  • Page 2: Contact Information

    Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Instructions..............1 Read and Follow ALL Safety Instructions .
  • Page 4 ................22 Purging the Syrup Lines.

  • Page 5: Safety Instructions

    IDC PRO 255 Operator’s Manual SAFETY INSTRUCTIONS ALL S EAD AND OLLOW AFETY NSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regu- lations and/or national and local codes before operating this unit.

  • Page 6: Safety Precautions

    IDC PRO 255 Operator’s Manual IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER, ITS SERVICE AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A HAZARD. AFETY RECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection,...

  • Page 7: System Overview

    SYSTEM OVERVIEW The IDC Pro 255 unit solves your ice and beverage service needs in a sanitary, space saving, economical way. It is designed to be manually filled with ice from any remote ice making source. The unit distributes cubes (up to 1-1/4 inch in size), cubelets and compressed (not flaked) ice.
  • Page 8 IDC PRO 255 Operator’s Manual (If required) Figure 1. Publication Number: 621058578OPR - 4 - © 2016, Cornelius Inc.

  • Page 9: Operation

    IDC PRO 255 Operator’s Manual OPERATION WARNING: Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
  • Page 10 IDC PRO 255 Operator’s Manual ADA Activation Move Drink Selection to the Left Dispense Drink Move Drink Selection to the Right Revert to Previous Setting Figure 2. Publication Number: 621058578OPR - 6 - © 2016, Cornelius Inc.

  • Page 11: Cleaning And Maintenance

    IDC PRO 255 Operator’s Manual CLEANING AND MAINTENANCE WARNING: Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all power is off to the unit before performing any work. Failure to comply could result in serious injury, death or damage to the equipment.
  • Page 12 IDC PRO 255 Operator’s Manual Table 2. Step Action Remove the cup rest from the drip tray and clean it with warm soapy water, rinse it with clean water and allow it to air dry. Display the keypad screen by tapping each...
  • Page 13 IDC PRO 255 Operator’s Manual Table 2. Step Action Remove the nozzles and diffusers and wash them in warm soapy water. Clean with nylon bristle brush provided, if required. Rinse the nozzles and diffusers in clean water and allow them to air dry.

  • Page 14: Weekly Cleaning And Maintenance

    IDC PRO 255 Operator’s Manual Table 2. Step Action Spray the ice chute inside and out with sani- tizer and allow it to air dry. Pour warm soapy water down the drain to keep it clean and flowing properly. Spray the nozzles and diffusers inside and outside with approved sanitizing solution, reinstall them on the valves and allow them to air dry.

  • Page 15: Monthly Cleaning And Maintenance

    IDC PRO 255 Operator’s Manual Table 3. Step Action Loosen the thumbscrews on both sides of the drip tray cover. Thumbscrew Remove the drip tray cover from the unit. Wipe down the cup holder and drip tray cover with warm soapy water, rinse them with clear water and allow them to air dry.

  • Page 16: Syrup Line Cleaning & Sanitizing

    IDC PRO 255 Operator’s Manual • Weekly Cleaning and Maintenance • Syrup Line Cleaning and Sanitizing • Cleaning the Hopper Syrup Line Cleaning & Sanitizing CAUTION: Only trained and qualified persons should perform these cleaning and sanitizing procedures. To sanitize the tubing and BIB connectors, perform the procedure in Table 4.

  • Page 17: Quarterly Cleaning And Maintenance

    IDC PRO 255 Operator’s Manual Table 6. Step Action Remove the top cover from the hopper or open the manual fill door on the ice maker (if equipped). Remove the agitator assembly by unscrew- ing the thumbscrew and lifting the agitator assembly out of the hopper.

  • Page 18: Cleaning And Sanitizing The Cold Plate

    IDC PRO 255 Operator’s Manual • Weekly Cleaning and Maintenance • Monthly Cleaning and Maintenance • Cleaning and Sanitizing the Cold Plate Cleaning and Sanitizing the Cold Plate To clean the cold plate, perform the procedure in Table 7. Table 7.

  • Page 19: Annual Inspection

    IDC PRO 255 Operator’s Manual Annual Inspection Inspect and clean the water pump and check valve. This must be done by a qualified service technician. Also have the gas check valve inspected and cleaned by a qualified service technician. Remove the unit’s splash and cold plate cover to clean and sanitize the cold plate surface.

  • Page 20: Maintenance Procedures

    IDC PRO 255 Operator’s Manual MAINTENANCE PROCEDURES ENERAL CAUTION: Operators must not make any adjustments to the equipment without approval from a supervisor. PERATION WARNING: This unit must be grounded to avoid possible electrical shock to the operator. The unit power cord is equipped with a three pronged plug.

  • Page 21: Unit Shutdown/Restart

    IDC PRO 255 Operator’s Manual HUTDOWN ESTART The unit can only be shut down or restarted by a service technician. To shut down or restart the unit, perform the pro- cedure in Table 9. Table 9. Step Action Display the service screen by tapping each corner...

  • Page 22: Changing To A Different Brand Or Flavor

    IDC PRO 255 Operator’s Manual Table 9. Step Action Press the Shutdown button to start the shutdown process or press the Restart button to restart the unit. HANGING TO A IFFERENT RAND OR LAVOR When replacing or changing the BIB containers, clean and sanitize the syrup system, as described in “Syrup Line Cleaning &...
  • Page 23 IDC PRO 255 Operator’s Manual Table 10. Step Action The Service UI screen is displayed. Unit Setup Press the Unit Setup button to display the Unit Setup screen. Flavor Mapping Press the Brand Mapping button to open the Brand Mapping screen.

  • Page 24: Replenishing The Co Supply

    IDC PRO 255 Operator’s Manual Table 10. Step Action Repeat Steps 4 & 5 for each location desired. When all the flavors on the right, press the left button and repeat Steps 4 and 5 for the left side Or, if the setup will be identical on the LH and RH side, press the copy to other side button and confirm when prompted.

  • Page 25: Service Mode

    IDC PRO 255 Operator’s Manual ERVICE The service mode is used for a wide variety of service and maintenance functions. To enter the service mode, perform the procedure in Table 12. Table 12. Step Action Display the keypad screen by tapping each cor-...
  • Page 26 IDC PRO 255 Operator’s Manual Figure 4. Figure 5. Publication Number: 621058578OPR - 22 - © 2016, Cornelius Inc.

  • Page 27: Purging The Syrup Lines

    IDC PRO 255 Operator’s Manual Purging the Syrup Lines The purge process is performed as part of the “Syrup Line Cleaning & Sanitizing” section on page 24. If a BIB con- tainer is replaced, the syrup lines need to be purged and sanitized. To purge the lines, perform the procedure in Table Table 13.

  • Page 28: Syrup Line Cleaning & Sanitizing

    IDC PRO 255 Operator’s Manual Table 13. Step Action Valve Purge The Unit Setup screen is displayed. Press the Valve Purge button. The Valve Purge screen is displayed. Select up to 4 syrup and 2 water at a time, per side, to purge.

  • Page 29: Adjusting The Water To Syrup Ratio (Brix)

    IDC PRO 255 Operator’s Manual Table 14. Step Action Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush. (Do not use a wire brush.) Rinse with clean, potable water. Using a plastic pail, prepare approximately 5 gallons (18.93 l) of sanitizing solution.
  • Page 30 IDC PRO 255 Operator’s Manual Table 15. Step Action Display the keypad screen by tapping each cor- ner of the video screen starting in the upper right corner and continuing to tap each corner in a counterclockwise direction, in the form of a “C”.
  • Page 31 IDC PRO 255 Operator’s Manual Table 15. Step Action All instructions and volumes below are based on the pour rate of 3oz/sec Place a graduated cylinder under the valve. Select the CW1 button and press Pour to dispense 10.0 fl oz (300 ml).

  • Page 32: Cleaning Interior Surfaces

    IDC PRO 255 Operator’s Manual Syrup Valves Water Valves Flavor Shots (Black) (White) (Purple) (Same layout as opposite side) Figure 6. Cleaning Interior Surfaces As part of the monthly cleaning and sanitizing the hopper, perform the procedure in Table 16.
  • Page 33 IDC PRO 255 Operator’s Manual Table 16. Step Action Reassemble agitator assembly. Take spe- cial care to ensure that the thumbscrew is tight. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and the agitator assembly. Allow them to air dry.

  • Page 34: Updating Software Revisions

    IDC PRO 255 Operator’s Manual Table 16. Step Action With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket, and cover with soap solution and rinse thor- oughly to remove all traces of detergent. Reassemble the ice chute assembly.
  • Page 35 IDC PRO 255 Operator’s Manual Table 17. Step Action On the back of the display, unplug the USB con- nection to the ADA panel and plug in the USB stick with the software update loaded on it. Press the Update Software button.

  • Page 36: Editing The Media Playlist

    IDC PRO 255 Operator’s Manual Table 17. Step Action The Software Updater screen is displayed. Press the Update Software button. The second Update Software screen is dis- played. Select the software version to be installed by selecting from the list on the left side of the screen. If the list on the left side of the screen is empty, press the Scan button.
  • Page 37 IDC PRO 255 Operator’s Manual Table 18. Step Action First, enter the Service Screen at either manager or technician level permissions. Tap each corner of the video screen starting in the upper right corner and continuing to each corner in a counterclockwise direction, in the form of a “C”.
  • Page 38 IDC PRO 255 Operator’s Manual Table 18. Step Action First, to manipulate the playlist and their schedule. A new playlist can be added by selecting the second button on the bottom left (with the + symbol). This will add a new playlist in addition to the default playlist.

  • Page 39: Reporting Sales Data

    IDC PRO 255 Operator’s Manual Table 18. Step Action All the videos or images currently on the machine are shown on the right. A USB stick that is con- nected to any of the (3) available ports will be dis- played on the left.
  • Page 40 IDC PRO 255 Operator’s Manual Table 19. Step Action Select Marketing Data from the Service UI screen. Marketing Data Select Export Data from the Marketing Data screen, this opens the Media Device screen. Select the USB flash drive on the left side of the Media Devices screen.
  • Page 41 IDC PRO 255 Operator’s Manual Table 19. Step Action A confirmation message appears when the transfer is complete. © 2016, Cornelius Inc. - 37 - Publication Number: 621058578OPR...

  • Page 42: Troubleshooting

    IDC PRO 255 Operator’s Manual TROUBLESHOOTING WARNING: Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

  • Page 43: Carbonator Troubleshooting

    IDC PRO 255 Operator’s Manual Table 20. Symptom Cause Remedy pressure in carbonator tank is too Check CO pressure regulator setting. 75 high. psig recommended. Relieve pressure from carbonator tank. Water valve will not open Unit will not dispense car- bonated drinks.
  • Page 44 IDC PRO 255 Operator’s Manual Table 21. Symptom Cause Remedy Poor electrical connections between car- Check connections at carbonator tank and Carbonator tank overfills, bonator tank and main control board. at connector J4 on the main control board overflows through relief Broken wires between carbonator tank and Replace wire harness.
  • Page 46 Cornelius Inc. www.cornelius-usa.com...

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