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Quincy Oil-injected rotary screw compressors QGS 10, QGS 15, QGS 20S Instruction book Original instructions Copyright notice Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.
Instruction book Table of contents Safety precautions......................5 ........................... 5 AFETY ICONS ......................5 ENERAL SAFETY PRECAUTIONS ................... 6 AFETY PRECAUTIONS DURING INSTALLATION ....................7 AFETY PRECAUTIONS DURING OPERATION ................8 AFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR .......................10 ISMANTLING AND DISPOSAL General description...................... 11 ..........................11 NTRODUCTION ............................
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Instruction book .....................36 CROLLING THROUGH ALL SCREENS 3.10 ......................37 ALLING UP RUNNING HOURS 3.11 ....................... 38 ALLING UP MOTOR STARTS 3.12 .......................38 ALLING UP MODULE HOURS 3.13 ......................39 ALLING UP LOADING HOURS 3.14 ..................... 39 ALLING UP LOAD SOLENOID VALVE 3.15 ..................
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Instruction book Maintenance........................67 ....................67 REVENTIVE MAINTENANCE SCHEDULE ..........................68 RIVE MOTOR ..........................69 IL SPECIFICATIONS ....................69 FILTER AND SEPARATOR CHANGE ......................71 TORAGE AFTER INSTALLATION ..........................71 ERVICE KITS Adjustments and servicing procedures..............72 ............................72 IR FILTER ............................73 OOLERS ..........................73 AFETY VALVE ....................
Instruction book Safety precautions Safety icons Explanation Danger to life Warning Important note General safety precautions 1. The operator must employ safe working practices and observe all related work safety requirements and regulations. 2. If any of the following statements does not comply with the applicable legislation, the stricter of the two shall apply.
Instruction book 9. If compressed air is used in the food industry and more specifically for direct food contact, it is recommended, for optimal safety, to use certified Class 0 compressors in combination with appropriate filtration depending on the application. Please contact your customer center for advice on specific filtration.
Instruction book 12. The electrical connections must correspond to the applicable codes. The machines must be earthed and protected against short circuits by fuses in all phases. A lockable power isolating switch must be installed near the compressor. 13. On machines with automatic start/stop system or if the automatic restart function after voltage failure is activated, a sign stating "This machine may start without warning"...
Instruction book 6. Keep all bodywork doors shut during operation. The doors may be opened for short periods only, e.g. to carry out routine checks. Wear ear protectors when opening a door. On machines without bodywork, wear ear protection in the vicinity of the machine. 7.
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Instruction book 3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all damage or injuries caused by the use of non-genuine spare parts. 4. All maintenance work shall only be undertaken when the machine has cooled down. 5.
Instruction book Also consult following safety precautions: Safety precautions during installation Safety precautions during operation. These precautions apply to machinery processing or consuming air or inert gas. Processing of any other gas requires additional safety precautions typical to the application which are not included herein. Some precautions are general and cover several machine types and equipment;...
Tank-mounted model QGS 10, QGS 15, QGS 20S tank-mounted units are supplied with an air receiver of 270 l (71.28 US gal / 59.40 Imp gal / 9.45 cu.ft) or 500 l (132 US gal / 110 Imp gal / 17.50 cu.ft).
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Instruction book Reference Designation Emergency stop button Air outlet Air receiver Manual condensate drain Dryer Dewpoint indicator (only on units with dryer) Front open view, tank-mounted Reference Designation Oil cooler Oil filter Oil separator Oil separator tank 2920 7113 41...
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Instruction book Rear open view, tank-mounted Air filter Reference Designation Compressor element Air filter 2920 7113 41...
Instruction book Air flow Air flow, Tank-mounted Air drawn through filter (AF) and open inlet valve (IV) into compressor element (E) is compressed. Compressed air and oil flow into oil separator/tank (OT). The air is discharged via minimum pressure valve (Vp) towards the air outlet (AO). 2920 7113 41...
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Instruction book Air flow, Tank-mounted with dryer Air drawn through filter (AF) and open inlet valve (IV) into compressor element (E) is compressed. Compressed air and oil flow into oil separator/tank (OT). The air is discharged via minimum pressure valve (Vp), air receiver (AR) and air dryer (DR) towards the air outlet (AO). 2920 7113 41...
Instruction book Air pressure in the oil separator tank (OT) forces the oil from the tank to compressor element (E) via oil cooler (Co) and oil filter (OF). Compressed air and oil flow into oil separator/tank (OT) where most of the oil is separated from the air by centrifugal action. The remaining oil is removed by oil separator (OS) and returns to the oil circuit via a separate line.
Instruction book Cooling system, units with dryer The cooling system of the version with dryer comprises oil cooler (Co), air receiver (AR) and fan (FN). The dryer (DR) has a separate cooling fan and an automatic condensate drain (see also section dryer).
Instruction book • Unloader (UA), including inlet valve (IV) and unloading valve (UV). • Loading solenoid valve (Y1). • The controller that regulates the compressor based on the pressure settings and readings of the pressure sensor. Loading As long as the working pressure is below the preset maximum value, the solenoid valve is energized, allowing control air to the unloader: •...
Instruction book Control panel Control panel Reference Designation Electric cabinet Infologic 2 Basic Controller Emergency stop button Electrical system Electrical components The electrical system comprises the following components: 2920 7113 41...
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Instruction book Electric cubicle UL (DOL) 2920 7113 41...
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Instruction book Electric cubicle UL (YD) Reference Designation Primary fuse, transformer of the control circuit F2–3 Fuses Motor overload relay Auxiliary circuit relay Delta contactor Line contactor Star contactor Transformer Terminal block of the control circuit Terminal block, voltage change of the motor (only on tri-voltage units) Electrical diagram 2205 0315 60 Service diagram cULus/ cCSAus (DOL) for 10 and 15 hp...
Instruction book Protection of the compressor Safety valve on the compressor and on the vessel Reference Designation Function Safety valve To protect the air outlet system if the outlet pressure exceeds the opening pressure of the valve. 2920 7113 41...
Instruction book Air dryer Air Dryer Wet compressed air enters the dryer and is further cooled by the outgoing, dried air (2). Moisture in the incoming air condenses. The air then flows through heat exchanger (1) where refrigerant evaporates, withdrawing heat from the air. The cold air then flows through condensate trap (4) which separates condensate from the air.
Instruction book Controller Controller Control panel Introduction In general, the controller has the following functions: • Controlling the compressor; • Protecting the compressor; • Monitoring service intervals; • Automatic restart after voltage failure (made inactive); Automatic control of the compressor The controller maintains the net pressure between programmable limits by automatically loading and unloading the compressor.
Instruction book shutdown warning temperature, this will be indicated on the controller display before the shutdown temperature is reached. Shutdown If the compressor element outlet temperature exceeds the programmed shutdown level or the overload relay of the main motor trips, the compressor will be stopped. This will be indicated on the display of the controller.
Instruction book Reference Designation Function LED, Voltage on Indicates that the voltage is switched on. Start/stop button Keep pressed for 3 seconds to start compressor. Press to stop compressor if running. Use this button to go to previous screen or to end the current action.
Instruction book Function Icon Description Service Service required Units Pressure unit (Mega Pascal) Pressure unit (pounds per square inch) Pressure unit (bar) Temperature unit (degree Centigrade) Temperature unit (degree Fahrenheit) Motor A time/delay parameter is displayed. NOTE: • x1000: ON if the displayed value is in thousands of •...
Instruction book Main screen with pressure (stopped compressor) From the Main screen it is possible with up and down buttons (4-8) to change the view from pressure to temperature of the element outlet. Main screen with temperature (stopped compressor) Main function To switch on the compressor, press the start/stop button (3) for 3 seconds.
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Instruction book Screen with unloading compressor After the unload time has elapsed, the compressor is stopped and the controller goes back to main screen: Main screen with pressure (stopped compressor) To enter the main menu (starting from the Main screen), press the enter button (7) for 3 seconds. The main menu is shown: First screen of main menu It is possible to scroll in the menu with the up or down buttons (4-8).
Instruction book Emergency stop When the emergency push button is restored, reset the alarm by pressing the enter button (7) for 5 seconds. The following screen will appear: Alarm reset Shutdown warning Description A shutdown warning will appear in the event of: •...
Instruction book It remains possible to check the actual status of other parameters by pressing the enter button (7) for 3 seconds. Press button (3) to stop the compressor and wait until the compressor has stopped. The warning message will disappear as soon as the warning condition disappears. Shutdown Description The compressor will stop:...
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Instruction book Main screen with shutdown indication, element outlet temperature • The related pictograph will appear flashing. • Scroll Up or Down buttons (4-8) until the current element outlet temperature appears. Shutdown screen, element outlet temperature The screen shows that the temperature at the outlet of the compressor element is 117 ˚C. •...
Instruction book Example of error sensor Motor overload In the event of motor overload: • The compressor will stop. • Alarm LED (5) will flash. • The following screen will appear: Main screen with shutdown indication, motor overload • Contact your supplier for fault troubleshooting •...
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Instruction book Blinking screen • Press Enter button (7) to enter the main menu. • Select <dAtA> and press Enter button (7) to enter the data menu. • Scroll (buttons 4-8) until <d.6> and the service symbol is shown. • Press enter button (7). •...
Instruction book Scrolling through all screens Control panel General overview of the menu structure From the Main screen press the enter button (7) for 3 seconds to enter the Menu. You will find the following items: dAtA Data counters parameters. ProG Submenu of Regulation pressure, Timer, Display setting and Control setting.
Instruction book Overview of the screens Menu item Submenu Digital input screen Designation <dAtA> <d.1> Running hours. (Data) <d.2> Motor starts. <d.3> Module hours. <d.4> Loading hours. <d.5> Load solenoid valve. <d.6> Service timer. <ProG> <rEG.P> <Pr.SL> Calling up or modifying pressure band (Programming) (Regulation selection.
Instruction book • Press Enter button (7): the running hours are shown. The screen shows the unit used <x1000 hrs> and the value <11.25>: the running hours of the compressor are 11250 hours. 3.11 Calling up motor starts Starting from the Main screen: •...
Instruction book In the example shown, the screen shows the unit used <hrs> and the value <5000>: the controller module has been in service during 5000 hours. 3.13 Calling up loading hours Starting from the Main screen: • Press Enter button (7) for 3 seconds to enter the Main menu. •...
Instruction book This screen shows the number of loading actions (x1 or - if <x1000> lights up - x1000). In the above example, the number of unload to load actions is 10100. 3.15 Calling up/resetting the service timer Starting from the Main screen: •...
Instruction book • Scroll Up or Down buttons (4-8) until <PrSL> is shown and then press Enter button (7). • Pressure band 1 (<SEL.1>) is shown. Scroll Up or Down buttons (4–8) to pressure band 2 (<SEL.2>). • Press Enter button (7) on the desired pressure band. 3.17 Calling up/modifying pressure band settings Starting from the Main screen: •...
Instruction book Starting from the Main screen: • Press Enter button (7) for 3 seconds to enter the Main menu. • Select <ProG> and press Enter button (7) to enter the Programming menu. • Scroll Up or Down buttons (4-8) to <diSp> for display settings. •...
Instruction book 3.22 Keyboard lock Keep both Up and Down buttons pressed for more than 3 seconds to lock or unlock the keyboard. • The display will show the label <Loc> blinking for 3 seconds if the keyboard has been locked.
Instruction book Installation Installation proposal Outdoor/altitude operation If the compressor is installed outdoors or if the ambient temperature can be below 0˚C (32˚F), precautions must be taken. In this case, and also if operating at high altitude, consult your supplier. Moving/lifting The lifting bars are available as an option.
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Instruction book Lifting instructions Reference Designation Spacer bars to protect the body. Lifting straps: • Minimum length: 6 meter • ISO 4878 It is recommended to position the lifting straps this way. 2920 7113 41...
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Instruction book Installation proposal Installation proposal Ref. Action Main power switch for the compressor (three-phase). Power supply cables need to be protected by suitable conduit. Main power switch for the dryer (single-phase). Power supply cables need to be protected by suitable conduit. Install the compressor on a solid, level floor suitable for taking its weight.
Instruction book Ref. Action Ventilation: the inlet grids and ventilation fan should be installed in such a way that any recirculation of cooling air to the compressor or dryer is avoided. The air velocity to the grids must be limited to 5 m/s (200 in/s). The required ventilation capacity to limit the temperature of the compressor room can be calculated from the following formula: = 0.92 N / ΔT...
Instruction book Electrical connections Always disconnect the power supply before working on the electrical circuit! General instructions Step Action Install an isolating switch near the compressor. Check the fuses and the setting of overload relay. See Settings for overload relay and fuses.
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Instruction book 208/230/460V 60Hz 2920 7113 41...
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Instruction book Modifications to the compressor cubicle: Step Action Adjust the motor overload (FM1) setting. Control transformer (T1) – Move the primary connection from 230V to the desired voltage. Replace the control fuses (F1) 10.3 x 38mm with the ones provided (see further). Use 1A fuses for 460V or 2A for 208V Modify the motor terminal bridge configuration in the cubicle (X2).
Instruction book Factory standard connection is 230 V and can be changed to 208 V or 460 V. Terminal bridges (1) can be removed using a pair of pliers. Additional terminal bridges are provided with the compressor. Voltage stickers: Locate the yellow voltage labels provided with the compressor. Replace the existing label with the appropriate voltage label (208 V, 230 V or 460 V).
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Instruction book Ref. Description Manual condensate drain Automatic condensate drain Drain the condensate daily and inspect the vessel yearly. Note down the inspection dates. 2920 7113 41...
Instruction book Operating instructions Initial start-up Safety The operator must apply all relevant Safety precautions. General preparation Air receiver port Condensate drain 2920 7113 41...
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Instruction book Condensate drain valve on air receiver Step Action Consult the installation instructions (see Installation). Check that the electrical connections correspond to the local codes. The installation must be earthed and protected against short circuits by fuses in all phases. An isolating switch must be installed near the compressor.
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Instruction book Step Action Check the oil level. The oil level sight-glass (SG) should be between 1/4 and 3/4 full. Start-up Start-up sheet Step Action Affix sheet (5) explaining the procedure for checking the motor rotation direction to the cooling air outlet of the compressor (consult Dimension drawings).
Instruction book Starting Automatic drain Condensate drain valve on air receiver Dew point temperature gauge 2920 7113 41...
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Instruction book Starting the compressor Position of oil sight glass and filler plug Control panel Step Action Before starting, check the oil level in accordance with step 5 of this table. Switch on the voltage. Open air outlet valve. Push the start button (6). The motor starts running after 25 seconds. On compressors with a star-delta starter, the drive motor switches over from star to delta 10 seconds after starting.
Instruction book Step Action Regularly check the oil level. 10 to 15 minutes after stopping, the sight glass (SG) should be between 1/4 and 3/4 full. If the oil level is too low, stop the compressor, depressurise the oil system by unscrewing oil filler plug (FC) one turn and wait a few minutes.
Instruction book Step Action Push the start/stop button (6) on the controller. The compressor will unload. When the unload time has elapsed, the compressor is stopped and the controller goes back to the main screen. To stop the compressor immediately in the event of an emergency, press button (S3). See section Control panel.
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Instruction book Oil filler plug This procedure should be carried out at the end of the compressor’s service life. Step Action Stop the compressor and close the air outlet valve . Switch off the voltage and disconnect the compressor from the mains. Depressurize the compressor by opening plug (3) one turn.
Instruction book Dryer control panel Description Reference Name Digital controller, used for: 1. pressure dewpoint indication (main function) 2. alarms information 3. maintenance interval scheduling Dryer on/off switch Digital dryer controller Identification Front panel of the controller Reference Name Alarm icon Refrigerant compressor icon Fan icon PDP (dewpoint) temperature...
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Instruction book Reference Name DOWN button Back to previous screen 8+10 Menu Icons Icon Name Mode Function Alarm No active alarms Probe failure alarm High temperature or low temperature alarm Service alarm Refrigerant compressor Dryer off Dryer on Flashing + SE Maintenance warning Fan off Flashing...
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Instruction book Display Flashing error code Error Possible Operations description cause Fan control Fan control Replace the probe failed. probe probe. defective. Dewpoint Dewpoint Replace the temperature temperature probe. probe failed. probe defective. High dewpoint. Flow rate or Check flow rate Call for service.
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Instruction book Resetting the maintenance warning Front panel of the controller To reset the maintenance warning, follow steps 1 to 12: 1. The display is flashing between standard view (dewpoint) and Maintenance required (SE) alarm. 2. Push and hold buttons SET (8) and DOWN (10) to enter the menu. 3.
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Instruction book 12. Then “rL” is fixed and “°C” blinks on display for about 10 seconds. The service alarm is now reset. Setting the service interval To set the service interval, follow steps 1 to 9: 1. PDP is showing standard view. 2.
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Instruction book The new service interval is now set. 2920 7113 41...
Instruction book Maintenance Preventive maintenance schedule Warning Before carrying out any maintenance, repair work or adjustments, proceed as follows: • Stop the compressor. • Switch off the voltage and open the isolating switch. • Close the air outlet valve and open the manual condensate drain valves. •...
Instruction book Period (1) Running hours Action “ “ Have the safety valve tested. “ “ Have the operation of sensors, electrical interlockings and components checked. “ “ Have the temperature shutdown switch tested. “ “ Inspect the air receiver. The air receiver must no longer be used and must be replaced if the wall thickness is less than the minimum value, specified in the technical documentation of the air receiver.
Instruction book Oil specifications Avoid mixing lubricants of different brands or types as they may not be compatible and the oil mix may have inferior properties. A label, indicating the type of oil filled ex factory, is stuck on the air receiver/oil tank. It is strongly advised to use the recommended lubricants.
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Instruction book Location of oil filter and separator Step Action Run the compressor until warm. Stop the compressor, close the air outlet valve and switch off the voltage. See Stopping. Depressurize the air receiver by opening drain valve (8). Depressurize the compressor by unscrewing filler plug (2) one turn to permit any pressure in the system to escape.
Instruction book Storage after installation If the compressor is stored without running from time to time, consult your supplier as protective measures may be necessary. Service kits Service kits For overhauling and for preventive maintenance, a wide range of service kits is available. Service kits comprise all parts required for servicing the component and offer the benefits of genuine parts while keeping the maintenance budget low.
Instruction book Adjustments and servicing procedures Air filter Changing the air filter Air filter Procedure: Step Action Stop the compressor, close the air outlet valve and switch off the voltage. Remove the front panel and the top panel of the compressor housing. Unscrew the filter cover (AF) and remove the filter element.
Instruction book Coolers Step Action Keep the oil cooler (Co) clean to maintain the cooling efficiency. Stop the compressor, close the air outlet valve and switch off the voltage. Remove any dirt from the oil cooler (Co) with a fibre brush. Safety valve Condensate drain valve 2920 7113 41...
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Instruction book Oil filler plug Testing The valve can be tested on a separate compressed air line. Before removing the safety valve, stop the compressor (see section Stopping), close the air outlet valve, switch off the voltage, open drain valves (4) (tank-mounted units) and the manual drain valve (5) (if fitted - on floor-mounted units) and unscrew filler plug (3) one turn to permit any pressure in the system to escape.
Instruction book Belt set exchange and tensioning Read the warning in the Preventive maintenance schedule section. Checking the belt tension Step Action Stop the compressor, close the air outlet valve and switch off the voltage. Remove the front door and the internal panel. The force and deflection varies with the power of the unit, and with the total running hours of the belt.
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Instruction book Tensioning of the belts must be performed with specific dedicated tooling. Adjusting the tension of the drive belts Step Action Stop the compressor, close the air outlet valve and switch off the voltage. Remove the front door, the internal panel, the top cover and the pulley protection. Loosen the 4 bolts (2) by one turn.
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Instruction book Replacing the drive belts Step Action The belts (3) must be replaced as a set, even if only one of the belts is worn. Only use genuine belts. Stop the compressor, close the air outlet valve and switch off the voltage. Remove the front door, the internal panel, the top cover, the pulley protection and the left side panel.
Instruction book Problem solving Control panel Air outlet valve 2920 7113 41...
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Instruction book Oil filler plug Condensate drain valve on air receiver 2920 7113 41...
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Instruction book Attention Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. Apply all relevant Safety precautions during maintenance or repair. Before carrying out any maintenance or repair work on the compressor: push the stop button (6).
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Instruction book Condition Fault Remedy Cooler clogged Clean cooler Compressor element (E) out of Consult your supplier order 2920 7113 41...
Instruction book Technical data Electric cable size Attention The voltage on the compressor terminals must not deviate more than 10% from the nominal voltage. It is however highly recommended to keep the voltage drop over the supply cables at nominal current below 5% of the nominal voltage. If cables are grouped together with other power cables, it may be necessary to use cables of a larger size than those calculated for the standard operating conditions.
Instruction book Settings for overload relay and fuses 7.5 kW 11 kW 15 kW 10hp 15hp 20hp Frequency Voltage Setting Main fuses Setting Main fuses Setting Main fuses (Hz) overload (class J or overload (class J or overload (class J or UL/cUL relay FM1 RK) + Disc.
Instruction book Compressor data Compressor type 7.5kW / 10HP 11kW / 15HP 15kW / 20HP Frequency Maximum (unloading) pressure UL units 10.8 12.5 Maximum (unloading) pressure UL units psig Nominal working pressure 10.3 12.1 Nominal working pressure psig Set-point, thermostatic valve ˚C Set-point, thermostatic valve ˚F...
Instruction book Instructions for use Oil separator vessel The vessel can contain pressurized air. This can be potentially dangerous if the equipment is misused. This vessel must only be used as a compressed air/oil separator tank and must be operated within the limits specified on the data plate. No alterations must be made to this vessel by welding, drilling or other mechanical methods without the written permission of the manufacturer.
Instruction book Guidelines for inspection Guidelines On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other standards that have been used for the design are shown and/or referred to. The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is supplied with this compressor.
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