Related Manuals for Linde 1131-02 Series
Summary of Contents for Linde 1131-02 Series
- Page 1 Electric pallet truck Original instructions 1131–02 Series MT15C 1131 801 1601 EN - 12/2021 - 04...
- Page 3 Your local Linde dealer offers a complete turers and solution providers. service package from a single source — from And there is a reason for this success. Linde expert advice to sales and servicing, and with products not only win over customers with the right financing, of course.
- Page 4 ● Internet address and QR code By entering the address www.linde-mh.com/VDMA in a web browser or by scanning the QR code, information can be accessed at any time. Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
- Page 5 Preface Using the Directions QR Code You can scan the code to get the relevant product manual and operation directions. Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
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Page 7: Table Of Contents
Table of contents Introduction Introduction ............General information . - Page 8 Table of contents Operation Operating instructions ..........Checks before first commissioning .
- Page 9 Table of contents Essential maintenance..........Disassembling the cowling .
- Page 11 Introduction...
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Page 12: Introduction Introduction
The user shall be responsible for any loss caused by improper use. The manufacturer Technical notes Linde Ltd shall not be responsible for such loss. This user manual must not be copied, transla- ted or sent to a third party without the manu- If you want to use the truck for purposes that facturer's written consent. - Page 13 Linde's business philosophy is to constantly When ordering spare parts, in addition to part improve the design and structure of its prod- numbers, please provide the following infor- ucts. Linde therefore reserves the right to mation: change the design and technical parameters Truck model number: of its trucks at any time.
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Page 14: General Information
Introduction General information To avoid the inconvenience of making a claim Every truck is provided with the following tech- after use, check the truck is in perfect condi- nical documents: tion and repair, and confirm your satisfaction Operating instructions for the truck ●... -
Page 15: Intended Use
Introduction Intended use Intended use The industrial truck may only be used as per- Driving routes mitted. Driving routes shall be sufficiently paved, level The industrial truck is used for moving and lift- and free of objects. Drain channels and rail- ing the loads indicated on the capacity rating ways crossings, etc., shall be levelled and, if plate. -
Page 16: Improper Use
Introduction Improper use Attachments The permissible carrying capacity of the at- tachments and the permitted load of the indus- Attachments shall only be used as permitted. trial truck (carrying capacity and load moment) The driver shall be instructed in the handling combined with the attachments shall not be of attachments. -
Page 17: Additional Information
Introduction Additional information Do not operate the truck on loose or greasy On a ramp: Ensure that the truck has sufficient surfaces. ground clearance to avoid striking the surface of the ramp. • Fully raise the load to avoid Do not drive on uneven or obstructed surfa- striking the surface of the ramp. - Page 18 Introduction Additional information settings without first obtaining permission from the ground or damage being caused to the the manufacturer. chassis. Do not exceed permitted zones and point Danger areas loads of travel lanes or routes.Maintain a suffi- cient gap between the highest part of the in- Danger areas are areas that are hazardous to dustrial truck or load and fixtures in the sur- personnel due to the movement of the indus-...
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Page 19: Description Of Use
Introduction Description of use Truck modification If the industrial truck is not delivered with at- tachments, you must comply with the specifi- If the manufacturer is no longer in business cations of the industrial truck manufacturer and there is no successor to the business, the and accessory manufacturer. -
Page 20: Precautions
Introduction Precautions Precautions Do not drive on steep slopes, to prevent the Please pay attention to the moving parts of load from slipping off. the truck to prevent your hands from being crushed. The truck must be switched off when left unattended. -
Page 21: Technical Description
Introduction Technical description Technical description This series of electric pallet trucks is used for Driving handling pallets and has a maximum load ca- Precise, load-independent travel. pacity of 1500 kg. Jolt-free starting and smooth acceleration to maximum speed. Design Simply release or turn the drive direction The latest ergonomic and practical design, switch to brake. - Page 22 Introduction Technical description Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
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Page 23: Safety
Safety... -
Page 24: Safety Guidelines
Safety Safety guidelines Safety guidelines The "Rules for proper use of industrial trucks" Safety information supplied with these operating instructions DANGER must be brought to the attention of the per- sons in charge, in particular to those persons The truck must not be used by unauthorised per- concerned with operating and maintaining the sons. -
Page 25: Stability
Safety Stability CAUTION CAUTION For ease of operation, some truck functions are gas- The functionality of medical equipment (e.g. pace spring assisted.Gas springs are complex compo- makers or hearing aids) may be impaired. nents that contain high internal pressures (up to Check with a doctor or the medical equipment manu- 300 bar). -
Page 26: Residual Risks
Safety Residual risks Residual risks Despite careful work and compliance with all Residual risks can include: applicable standards and regulations, the pos- Escape of consumables due to leakages or ● sibility of other dangers when using the indus- the rupture of lines, hoses or containers trial truck cannot be entirely excluded. -
Page 27: Handling Consumables
Safety Handling consumables Handling consumables Comply with the statutory provisions ● ENVIRONMENT NOTE Before performing lubrication work, filter ● changes or any work on the hydraulic sys- Consumables must be handled properly and tem, carefully clean the area around the rel- in accordance with the manufacturer's instruc- evant part tions. -
Page 28: Emc - Electromagnetic Compatibility
Safety EMC – Electromagnetic compatibility EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key secondly checks it for sufficient resistance to quality feature of the truck. electromagnetic interference with reference to the planned usage location . A number of EMC involves electrical measures are taken to ensure the limiting the emission of electromagnetic in-... -
Page 29: Competent Person
(3) on stick- er (2), the colour of which changes each year on (1). The scope of the inspection is exten- ded by Linde in accordance with the specific truck type. Please ask your authorised dealer to carry out this work. - Page 30 Safety Competent person Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
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Page 31: Views
Views... -
Page 32: Drive Directions
Views Drive directions Drive directions The drive directions of the truck are forward (1) and reverse (2). Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... -
Page 33: Safety Devices And Warning Labels
Safety devices and warning labels “Slinging” label "Anti-pinch" label "Pallet truck model" label "Filler port" label “QR Code” label “Linde” label "Instructions" label "Identification plate" label "Foot protection" label Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... -
Page 34: Overview Of Main Components
Views Overview of main components Overview of main components Operating handle Battery Joystick Forks Hydraulic station Emergency off switch Drive wheel Handle Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... -
Page 35: Overview Of Main Components_Plug Model (Optional*)
Views Overview of main components_plug model (optional*) Overview of main components_plug model (optional*) Operating handle Fork Joystick Emergency off switch Hydraulic station Lithium-ion battery Drive wheel Handle Baffle Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... -
Page 36: Control Handle
Views Control handle Control handle Horn button Emergency reverse button Lifting button Drive switch Start button Creed speed button Manual lowering button Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... - Page 37 Views Control handle Start button Turns the control current on and off. When the start button (1) is pressed, the truck's power supply is turned on. When the start button (1) is pressed again, it returns to its original position and the truck's power supply is turned off.
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Page 38: Control Handle_Plug Model (Optional*)
Views Control handle_plug model (optional*) Control handle_plug model (optional*) Horn button Drive switch Lifting button Emergency reverse button Manual lowering button Upright travel button Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... - Page 39 Views Control handle_plug model (optional*) Key switch Turns the control current on and off. Insert the key switch(9) to turn on the truck's power supply. Remove the key switch(9) to turn off the truck's power supply. Emergency off switch ...
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Page 40: Indicator Light
Views Indicator light Indicator light The charging indicator (1) displays the follow- ing different states: Charging indicator Display Description Malfunction analysis Red light remains lit Charger is charging Normal status Green light remains lit Battery charge completed Normal status Power display light (2) normal status display: Name LED colour... -
Page 41: Identification Plates
Views Identification plates Identification plates Identification plates Service weight Manufacturer Placeholder for data-matrix code Model/Product no./Date of manufacture Rated drive power Unladen mass Battery voltage Battery weight (max./min.) Rated lift capacity Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... - Page 42 Views Identification plates Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
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Page 43: Operation
Operation... -
Page 44: Operating Instructions
Operation Operating instructions Operating instructions This series of truck is suitable for transporting CAUTION goods over a level surface. The pallet can be Equipment wear or damage open or with horizontal slats and may protrude outwards. The driver must turn off the ignition and remove the key before leaving the pallet truck. -
Page 45: Checks Before First Commissioning
Operation Checks before first commissioning CAUTION CAUTION Equipment wear or damage Equipment wear or damage To ensure the safety of the driver, the pallet truck To prevent feet from being crushed by the load or must not be used in the vicinity of forklift trucks. forks, keep a safe distance from other people when lowering the forks. -
Page 46: Drive System
Operation Drive system Drive system Driving, steering and braking NOTE Before driving the truck, make sure that all covers are closed. CAUTION When using the vehicle on an incline or uneven sur- face, raise the forks to prevent the bottom of the forks scraping against the ground. - Page 47 Operation Drive system Steering Turn the operating handle (1) left or right according to the desired direction. Braking Emergency stop Press the emergency off switch (2). All elec- trical functions will be interrupted. Forced braking Releasing the operating handle will force the brakes.
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Page 48: Using The Truck On A Slope
Operation Drive system CAUTION In a dangerous situation, the driver can apply forced braking by placing the operating lever in the braking position, or by using reverse braking, depending on the actual situation. Using the truck on a slope NOTE Incorrect use of the truck on slopes is not rec- ommended. - Page 49 Operation Drive system Descending slopes Travel down slopes must always be forwards, with the load uphill. Without a load, it is recommended to descend slopes forwards. In all cases, travel at a very low speed and brake very gradually. DANGER Risk to life and/or risk of major equipment damage.
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Page 50: Load Handling
Operation Load handling Load handling Picking up and storing goods NOTE Loads that are not positioned and secured in accordance with the regulations pose an acci- dent risk. Instruct all personnel to vacate the truck’s ● hazard area. If any person is located in the hazard area, stop the truck immediately. -
Page 51: Safety Guidelines For Handling Loads
Operation Load handling Push the lifting button (2) until the desired lifting height is reached, then release the button. Lowering Pull down the lowering handle (4) until the load-bearing component reaches the bot- tom, then release the button. Lifting_plug model (optional*) ... -
Page 52: Loading
Operation Load handling DANGER DANGER It is not permitted to walk under the forks. It is not Wear protective footwear. Always keep a suitable permitted to transport or lift people on the forks. distance between your feet and the truck. If there are people under or on top of the forks, do Risk of crushing feet when manoeuvring the truck. - Page 53 Operation Load handling CAUTION Take care not to disturb any adjacent loads, or those which may be to the side or in front of the load being handled. Loads should be laid out as follows: Line up loads with a small space between each one and its neighbour to avoid any fouling.
- Page 54 Operation Load handling Unloading Carefully drive the truck to the desired loca- tion. Carefully drive the truck to the unloading area. Lower the load until the fork arms are free from the pallet. Back the truck away in a straight line. ...
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Page 55: Parking The Vehicle Safely
Operation Parking the vehicle safely Parking the vehicle safely Whenever you leave the truck, it must be parked correctly, even if you only intend to leave it for a short time. Pull the lowering lever (1). Lower the load- bearing component. -
Page 56: Hoisting
Operation Hoisting Pull out the key switch(9) to turn off the power. WARNING You must always park the truck according to regula- tions. Never park the truck on an incline. The load-bearing component must be completely lowered. Hoisting DANGER Danger to life! Personnel must not stand below or near the truck... - Page 57 Operation Hoisting Attach slings in the positions identified by the hook symbol. CAUTION Risk of major equipment damage. It is strictly forbidden to attach the lifting slings to the operating handle or to other points not intended for this purpose.
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Page 58: Battery Use And Maintenance
Operation Battery Use and Maintenance Battery Use and Maintenance Precautions for safely working on the battery The truck must be parked correctly before car- rying out work on the battery. Fire prevention measures Do not smoke or use open flames around ... -
Page 59: Battery Charging_Plug Model (Optional*)
Operation Battery Use and Maintenance Make sure that the charger is not connected to the circuit before connecting or discon- necting it. The safety regulations supplied by the bat- tery and charger manufacturer must be strictly observed. Charging procedure ... -
Page 60: Disassembling And Installing The Battery
Operation Battery Use and Maintenance The safety regulations supplied by the bat- tery and charger manufacturer must be strictly observed. Charging procedure Ensure that charging requirements are complied with. Park the truck as specified. Remove the key switch (1) to turn off the ... -
Page 61: Disassembling And Installing The Battery_Plug Model (Optional*)
Operation Battery Use and Maintenance Remove the 4 stud bolts (1) and take off the electrical apron (2). Remove the 4 stud bolts (3) and take off the battery charger apron (4). Remove the battery’s (5) power cables. ... -
Page 62: Servicing The Battery
Operation Battery Use and Maintenance Servicing the battery Never over-discharge the battery grease applied. Batteries with non-insulated terminals must be covered with a non-slip in- Never allow the battery charge to be deple- sulating mat. ted until the truck cannot move before re- charging. -
Page 63: Forklift Truck Transport
Operation Forklift truck transport Forklift truck transport Only use haulage equipment with sufficient load capacity. (For loading and unloading weights, see the truck model nameplate and vehicle parameters). The load weight is greater than the net weight of the truck (including battery weight). -
Page 64: Cleaning The Forklift
Operation Cleaning the Forklift Cleaning the Forklift Cleaning depends on the type of use and the CAUTION workplace. Should the truck come into contact Do not clean the truck with direct jets of water; DO with highly aggressive elements such as salt NOT use solvents and petrols that could damage water, fertilizers, chemical products, cement, parts of the truck. -
Page 65: Equipment Scrappage And Disposal Procedure
Operation Equipment scrappage and disposal procedure Equipment scrappage and disposal procedure When the truck is eventually scrapped and disposed of, this must be carried out in ac- cordance with the laws and regulations in force in the country of use. Special attention should also be paid to regulations regarding the disposal of used batteries, fuel, oil and electronic and electrical equipment, as well as... - Page 66 Operation Equipment scrappage and disposal procedure Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
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Page 67: Maintenance
Maintenance... -
Page 68: General Maintenance Information
Maintenance General Maintenance Information General Maintenance Information Operational safety and environmental protection You must carry out the checks and mainte- replacement of fluids in accordance with ● nance operations outlined in this section at current environmental protection regula- the intervals set out in the service plan. tions. -
Page 69: Maintenance And Checks
Maintenance General Maintenance Information Parameter regulations you need to replace the tyres that were instal- led in the factory, you must use original equip- When repairing and replacing hydraulics, elec- ment supplied by our company to meet the da- tronics and electrical components, you must ta indicators for the model list. -
Page 70: Daily Inspection
Maintenance General Maintenance Information The forklift must undergo functional testing Lubricants and other consumables required and a trial run after each inspection. for truck maintenance are listed in the mainte- nance specifications table. Service plan Never mix different qualities of grease or oil. If it is absolutely necessary to change brands, Maintenance work must be carried out accord- make sure to flush thoroughly beforehand. - Page 71 Maintenance General Maintenance Information regulations and principles established for checking industrial trucks. Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
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Page 72: Inspection And Maintenance
Maintenance Inspection and Maintenance Inspection and Maintenance Service plan Service plan Note regarding servicing work Specialist knowledge is required for servicing work. Special tools are also needed. Contact your service dealer. Daily inspection and servicing work. Power supply Visually inspect the battery. Electrical system Check operation switch, display equipment and component functions. - Page 73 Maintenance Inspection and Maintenance Additional servicing work to be performed every 500 hours or every half year. Check cylinder block and piston for damage and ensure that they are properly sealed and se- cured. Check the oil level in the oil tank. Other Check the frame for damage.
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Page 74: Technical Inspection And Maintenance Data
Maintenance Inspection and Maintenance Technical inspection and main- tenance data Lubrication maintenance schematics Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... - Page 75 Maintenance Inspection and Maintenance Turning mechanism, gear oil injection port Hydraulic oil filler port Table of recommended fuels and oils Designation Model no. Amount added Position used Antifriction hydraulic oil L-HM46 0.21L Hydraulics Moly lithium grease no. Grease (contains MoS2) 110 g Gearbox Moly lithium grease no.
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Page 76: Essential Maintenance
Maintenance Essential maintenance Essential maintenance Disassembling the cowling Loosen the 4 stud bolts that lock the cowl- ing in place (1). Remove the cowling. Replacing the drive wheel The drive wheel can only be replaced by au- thorised service personnel. -
Page 77: Topping Up The Gear Oil
Maintenance Essential maintenance When necessary, you must top up from the filler port (1) with the specified hydraulic oil. After topping up, lift the forks. The oil level is fully topped up when you no longer hear popping noises;... -
Page 78: Troubleshooting
Maintenance Troubleshooting Troubleshooting Troubleshooting This chapter is intended to help users identify and eliminate simple faults or problems caused by operational errors. Carry out the checks in the table below in sequence to de- termine the specific cause of the failure. Malfunction Possible reason Solution... -
Page 79: Control Unit Error Messages
Maintenance Troubleshooting 4. Overcurrent protection: the green light ● flashes once (the cycle is for 1 second) then stops for 2 seconds, then flashes 5 times, then stops for 3 seconds and repeats. 5. Battery temperature is too high: the ●... - Page 80 Maintenance Troubleshooting For example, the digit code “1, 4”——60— CAPACITOR CHARGE, will be displayed as shown in the image. LED flash- Error mes- LED flash- es (2) Fault Error diagnosis sage es (1) time times (1) temperature is under 80°C or below -10°C;...
- Page 81 Maintenance Troubleshooting (1) Solenoid brake coil open circuit; BRAKE ON Brake activation (2) Solenoid brake drive short cir- FAULT malfunction cuit PRE- (1) Control unit failure; CHARGE Precharge fault (2) Low cell voltage FAULT BRAKE OFF Brake deactivation (1) Solenoid brake coil short circuit FAULT malfunction (2) Solenoid brake coil open circuit...
- Page 82 Maintenance Troubleshooting Operating Instructions - 1131 801 1601 EN - 12/2021 - 04...
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Page 83: Technical Data
Technical Data... -
Page 84: Technical Datasheet
Technical Data Technical datasheet Technical datasheet Operating Instructions - 1131 801 1601 EN - 12/2021 - 04... - Page 85 Technical Data Technical datasheet Technical datasheet Description Manufacturer Linde Truck model MT15C Drive type: battery, diesel, petrol, LPG, mains power Battery Operation Pedestrian Nominal loading capacity Q (kg) 1500 Load centre c (mm) Axle centre to fork face x (mm)
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Page 86: Eco-Design Requirements For Electric Motors And Variable Speed Drives
Technical Data Eco-design requirements for electric motors and variable speed drives Dimensions 4.34 Aisle width with 800 x 1200 mm pallet along forks Ast (mm) 2062 4.35 Turning radius Wa (mm) 1390 Performance data 5.1 Driving speed, full load/no load km/h 4.0/4.5 5.2 Lifting speed, with/without load... - Page 87 Index Additional information....Reception of truck....Regular safety inspection.
- Page 90 Linde Material Handling GmbH 1131 801 1601 EN - 12/2021 - 04...