Related Manuals for Linde 1132 Series
Summary of Contents for Linde 1132 Series
- Page 1 Pallet truck Original instructions 1132 series T14B 1132 801 1571 EN - 08/2024 - 03...
- Page 3 Preface Linde Material Handling − Your Partner Linde Material Handling, a company of the KI- customer to develop solutions that fully meet ON Group, is a leading global manufacturer their individual requirements. of forklift trucks and warehouse trucks, as well...
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Page 4: Rules For The Operating Company Of Industrial Trucks
Example structure for a hazard assessment ● Internet address and QR code By entering the address www.linde-mh.com/VDMA in a web browser or by scanning the QR code, information can be accessed at any time. Operating Instructions - 1132 801 1571 EN - 08/2024 - 03... -
Page 5: Table Of Contents
Table of contents Introduction Introduction ............ 2 General information . - Page 6 Table of contents Operations Inspections before first use .......... 30 Break-in period precautions.
- Page 7 Table of contents Precautions for using on-board chargers ........ 57 Lithium-ion battery charging .
- Page 9 Introduction...
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Page 10: Introduction
The user shall be responsible for any loss tively flat surfaces. caused by improper use. The manufacturer Linde Ltd shall not be responsible for such loss. Technical notes If you want to use the truck for purposes that... - Page 11 Linde's business philosophy is to constantly When ordering spare parts, in addition to part improve the design and structure of its prod- numbers, please provide the following infor- ucts. KION Linde therefore reserves the right mation: to change the design and technical parame- Truck model: ters of its trucks at any time.
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Page 12: General Information
Introduction General information To avoid the inconvenience of making a claim Every truck is provided with the following tech- after use, check the truck is in perfect condi- nical documents: tion and repair, and confirm your satisfaction Operating instructions for the truck (paper ●... -
Page 13: Conformity Marking
Introduction Conformity marking Conformity marking Linde Material Handling uses the conformity marking to document the conformity of the in- dustrial truck with the relevant directives at the time of placing on the market: CE: In the European Union (EU) ●... -
Page 14: Declaration That Reflects The Content Of The Declaration Of Conformity
Declaration that reflects the content of the declaration of con- formity Declaration Linde Material Handling GmbH Carl-von-Linde-Platz 63743 Aschaffenburg, Germany We declare that the specified machine conforms to the most recent valid version of the directives specified below: ... -
Page 15: Nameplate
Introduction Nameplate Nameplate 1 Nameplate 2 Manufacturer 3 Model / serial number / Year of manufacture 4 Unladen mass 5 Max. battery weight / Min. battery weight 6 Service weight 7 Placeholder for "Data matrix code"... - Page 16 Introduction Correct use Work areas If necessary, use conventional road traffic signs or other warning signs to mark danger DANGER points along travel lanes or routes. In operating areas with magnetic fields that have When driving on public roads, you must com- a magnetic flux density greater than 5 mT, uninten- ply with the relevant laws and regulations as tional movements of the truck or hydraulics cannot...
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Page 17: Vehicle Modifications
Introduction Hazard assessment modified or altered together with the date of should be checked before first use to ensure the modification or alteration, and the name that it is functioning normally. of the organisation that completed this work Do not exceed the permissible load capacity of the attachment or the permissible load of Removing the assemblies the industrial vehicle and attachment combi-... -
Page 18: Improper Use
Introduction Improper use Fire protection If the application conditions or the equipment ● on industrial trucks change, the hazard as- Physical strain on the driver ● sessment must be adjusted. Attachments used with the industrial truck ● Important points for the hazard assessment Detailed information is also available in the include: VDMA (Verband Deutscher Machinen- und... -
Page 19: Symbols Used
Introduction Symbols used Always sound the horn when approaching Before leaving the operator’s driving position, blind spots. turn off the ignition and make sure you have applied the parking brake. The truck and attachments must only be used for authorised applications. When driving, maintain a safe stopping dis- tance from any vehicle or pedestrians in front Follow the instructions in the user manual... -
Page 20: Disposing Of Components And Batteries
Introduction Disposing of components and batteries For your safety, additional symbols are also used. Please take these different symbols into consideration. Disposing of components and batteries The truck is composed of different materials. If ENVIRONMENT NOTE components or batteries need to be replaced and disposed of, the national regulations must We recommend working with a waste man- be observed with regard to:... -
Page 21: Technical Description
Introduction Technical description Technical description The series 1132 electric pallet trucks, includ- Precise, load-independent travel. ing T14B, have a rated load weight of 1400kg. Jolt-free starting and smooth acceleration to maximum speed. Design Simply release or turn the drive direction The latest ergonomic and practical design, switch to brake. - Page 22 Introduction Technical description Operating Instructions - 1132 801 1571 EN - 08/2024 - 03...
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Page 23: Safety
Safety... -
Page 24: Safety Guidelines
Safety Safety guidelines Safety guidelines The operating company or the person it has DANGER commissioned must ensure that the driver un- Safety systems (e.g. the seat switch) are in place to derstands all safety information and that all di- ensure safety. rectives and safety regulations are observed. - Page 25 Safety Safety guidelines Working on the truck Safety information for electromagnetic compatibility DANGER WARNING Any additional bores or welding on the overhead guard will compromise its rigidity. In operating areas with magnetic fields that have a It is therefore strictly prohibited to drill bores in the magnetic flux density greater than 5 mT, unintention- overhead guard or to perform welding work on it.
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Page 26: Residual Risks
Safety Residual risks Residual risks Despite careful work and compliance with all Residual dangers can include: applicable standards and regulations, the pos- Escape of consumables due to leakages or ● sibility of other dangers when using the indus- the rupture of lines, hoses or containers, trial truck cannot be entirely excluded. - Page 27 Safety Noise level Model Noise level Uncertainty = 66 T14B = ±4 dB(A) dB(A) NOTE Lower or higher noise levels may occur when using the pallet truck due to differences in the mode of operation, environmental factors and other sources of noise. Operating Instructions - 1132 801 1571 EN - 08/2024 - ...
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Page 28: Emc - Electromagnetic Compatibility
Safety EMC – Electromagnetic compatibility EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key and secondly checks it for sufficient resistance quality feature of the truck. to electromagnetic interference with reference to the planned usage location . A number of EMC involves electrical measures are taken to ensure the limiting the emission of electromagnetic in-... -
Page 29: Competent Person
Safety Competent person safety shoes, safety helmet, protection gog- Prohibition of use by unauthorised per- gles, gloves) sons Have read and understood the operating in- ● The driver is responsible for the truck during structions working hours. He must not allow unauthor- Have familiarised themselves with safe op- ●... -
Page 30: Handling Consumables
(3) on sticker (2), the colour of which changes each year on (1). The scope of the inspection is extended by Linde in accordance with the specific truck type. Please ask your authorised service partner to carry out this work. -
Page 31: Views
Views... -
Page 32: General View
Views General view General view Tiller Traction motor cover Emergency off switch Cylinder Battery charge indicator Drive wheel Outer cowling Hydraulic station Fork arms Safety switch Rollers Butterfly switch Battery charging cable Operating Instructions - 1132 801 1571 EN - 08/2024 - 03... -
Page 33: Operating Devices
Views Operating devices Operating devices Creep speed switch Drive direction switch Display unit Safety reverser Key switch Fork lowering button Fork arm lifting button Tiller Horn button Operating Instructions - 1132 801 1571 EN - 08/2024 - 03... -
Page 34: Label Summary Diagram
Hazmat label (for lithium outlet) Warning label: "The charging plug must be Importer label unplugged before driving the truck" Made in China label (for UK) Label text, Linde Safety shoes required label Model label Emergency off switch warning icon Lithium-ion battery sticker ION... -
Page 35: Display Unit
Views Display unit Display unit Name Function 10 bars: 91%-100% Battery charging indicator 2 bars: 11%-20% (limited lifting function, battery indicator light flashing) 1 bar: 1%-10% When the fault indicator lamp (2) and the digits (3) are illuminated simultaneously, this indicates a fault with the Fault indicator light truck. - Page 36 Views Display unit NOTE In the event of a fault, the operating hours indicator and the error code will light up alter- nately. Operating Instructions - 1132 801 1571 EN - 08/2024 - 03...
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Page 37: Operations
Operations... -
Page 38: Inspections Before First Use
Operations Inspections before first use Inspections before first use Drive mechanism and transmission system Check the drive direction switch Check the fork lifting/lowering function Check the functionality of the emergency off switch Check that the steering unit is working properly Check that the brake is working properly Driver's compartment Check that the safety reverser is working properly... - Page 39 Operations Pre-shift checks are supplemental and do not replace periodic maintenance work. NOTE If, when carrying out the daily checks, you discover a defect or you are unsure whether the truck will function properly, do not use the truck and contact the technical service depart- ment.
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Page 40: Daily Inspection Items
Operations Daily inspection items Daily inspection items Drive mechanism and transmission system Check the drive direction switch Check the fork lifting/lowering function Check the functionality of the emergency off switch Check that the steering unit is working properly Check that the brake is working properly Driver's compartment Check that the safety reverser is working properly Check that the horn is working properly... -
Page 41: Operating Instructions
Operations Operating instructions Operating instructions This truck is designed for use in indoor envi- Trucks can drive across ramps and shallow in- ronments. clines. Initial lifting can improve ground clear- ance, enabling the truck to drive over larger obstacles. NOTE See instructions in the section "Description of WARNING Use and Climate Conditions". -
Page 42: Setting The Drive Direction
Operations Setting the drive direction Setting the drive direction On a pallet truck, the controls for the drive directions include: Forward travel (1) ● Reverse travel (3) ● Drive to the left (4) ● Drive to the right (2) ●... -
Page 43: Forward Travel/Reverse Travel
Operations Forward travel/reverse travel Forward travel/reverse travel Forward drive Pull the emergency off switch and turn on the key switch. Push the tiller down into the drive zone (3). Gently and slowly push the drive switch (4) in direction (B) with your thumb. -
Page 44: Steering System
Operations Steering system NOTE In zones (1) and (2), regenerative braking is applied; when the driving speed is reduced to the set value, electromagnetic braking is applied, and the truck cannot be driven. Steering system The pallet truck is equipped with a mechanical steering unit that can be controlled with the tiller (1). -
Page 45: Changing The Drive Direction
Operations Changing the drive direction Steering directions in forward travel Turn the tiller clockwise: The pallet truck will turn to the right (D). Turn the tiller counterclockwise: The pallet truck will turn to the left (G). The turning radius (Wa) depends on the length of the forks and the position of the plat- form. -
Page 46: Safety Reverser
Operations Safety reverser Safety reverser To protect the driver from any risk of being trapped between an obstacle and the truck, the end of the tiller is fitted with a safety re- verser (1). Push the safety reverser switch (1) when the truck is driving in the direction of the tiller. -
Page 47: Horn
Operations Horn Horn The horn button (1) is located on the top of the tiller. Occasions for using the horn: On roads where drivers have poor vision ● At the crossroads ● In case of emergencies or dangers ● ... - Page 48 Operations Using the truck on ramps Ascending ramps To ascend with a load, you must travel in reverse (the load must be oriented uphill). If there is no load, you can also ascend in the forward direction. Descending ramps ...
- Page 49 Operations Using the truck on ramps If there is no load, descending in the for- ward direction is recommended. Starting to move on a ramp If it is necessary to stop and restart the truck on a ramp, follow the procedure below: ...
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Page 50: Creep Speed Function
Operations Creep speed function Creep speed function Using the creep speed function, the truck can manoeuvre in confined spaces. Creep speed driving with tiller in upright position (upright driving function) Keep the tiller in a vertical position. Push the creep speed button (1) (tortoise icon) on the tiller. -
Page 51: Braking
Operations Braking NOTE To enter the creep speed drive mode with the tiller in the upright position, the tiller must be first pushed down into the operating zone and then returned to the upright position after the truck is powered on for the first time. Braking Electromagnetic brake ... -
Page 52: Lifting/Lowering Of Fork Arms
Operations Lifting/lowering of fork arms Lifting/lowering of fork arms NOTE Always place both hands on the tiller when lifting or lowering the fork arms. CAUTION Do not hang objects on the tiller. Lift the fork: Push the tiller down into the operating zone. ... - Page 53 Operations Working with loads DANGER There is a risk of tipping. You must reduce the speed when cornering or when on wet surfaces. CAUTION Arrangement of loads Do not touch nearby loads, or loads that are next to or in front of the load to be moved. There should be a small amount of space between the loads to prevent them from scratching each oth- Lifting a load from the ground...
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Page 54: Transporting A Load
Operations Working with loads Transporting a load DANGER Danger of accidents When driving in the direction of the fork arms, the load must not obstruct the driver's field of vision. When traversing ramps with a load, wheth- er ascending or descending, always make sure that the load is facing uphill. -
Page 55: Jacking Up The Truck
Operations Jacking up the truck Jacking up the truck DANGER There is a risk to life if the truck tips over! If not raised and jacked up properly, the truck may tip over and fall off. Only the hoists specified in the workshop manual for this truck are allowed and are tested for the necessa- ry safety and load capacity. -
Page 56: Forklift Truck Transport
Operations Forklift truck transport Lower the forks. Turn off the truck and disconnect the bat- tery plug. Remove any items that may fall on the truck. Protect all components that come into con- tact with the lifting device. ... -
Page 57: Transporting Faulty Trucks
Operations Transporting faulty trucks If required for long-haul pallet trucks, the truck must be transported on a forklift or trailer us- ing a lifting device or platform. Before opera- tion, securely belt the pallet truck to the trans- port vehicle and block the wheels to avoid relative movement during transport. -
Page 58: Before Leaving The Truck
Operations Before leaving the truck Follow the prescribed steps and park the vehi- cle correctly. CAUTION Operate on open, level ground and pay attention to ground conditions when lifting and lowering the pallet to prevent the truck from tipping. When transporting the truck, make sure it is fully se- cured and take precautionary measures against bad weather. -
Page 59: Decommissioning And Storing
Operations Decommissioning and storing Decommissioning and storing If the vehicle has been parked for more from automatically discharging to a certain than a month, it must be placed in a dry, extent, and needing to be disposed of. frost-free environment. ... -
Page 60: Disposal Of Old Trucks
Operations Disposal of old trucks Disposal of old trucks for collecting and separators). In addition, The disposal of old trucks is regulated in di- there must be sufficient storage for disas- rective 2000/53/EC from the European Parlia- sembled parts with some oil staining and for ment and Council. -
Page 61: Lithium-Ion Battery Use And Maintenance
Operations Lithium-ion battery use and maintenance Lithium-ion battery use and maintenance Safety instructions NOTE For trucks with lithium-ion batteries, special safety regulations must be observed. A lithi- um-ion battery label is attached to the truck. NOTE For trucks with optional lithium-ion battery, separate instructions for use of the lithium-ion battery are provided with the vehicle. -
Page 62: Emergency Handling Plan
Operations Lithium-ion battery use and maintenance CAUTION Flammable and explosive The battery system should be working in an environment far away from highly corrosive or flammable substances and fire. Other Precautions for Lithium Batteries: NOTE Handle with care ●... -
Page 63: Instructions For Using The Battery System
Operations Lithium-ion battery use and maintenance Instructions for using the battery system Battery temperature properties CAUTION Permissible ambient temperature for dis- When you receive a prompt indicating low lithium ● charging: -20℃~55℃ battery level, charge the battery as soon as possible to avoid over-discharging, which may cause the bat- Permissible ambient temperature for charg- ●... -
Page 64: Onboard Charger
Operations Lithium-ion battery use and maintenance Check the residual charge on the tiller dis- play unit screen (3). NOTE It is recommended to use the truck with a residual charge percentage (4) between 50% and 100%. Check the confirmation display screen for battery system malfunction messages. -
Page 65: Precautions For Using On-Board Chargers
Operations Lithium-ion battery use and maintenance Precautions for using on-board chargers DANGER The housing of the onboard charger must not be opened, as there is a danger to life due to the high voltages inside. In the event of non-compliance, the warranty will be voided. -
Page 66: Lithium-Ion Battery Charging
Operations Lithium-ion battery use and maintenance Lithium-ion battery charging DANGER Improper charging may damage the battery or ren- der it unusable. Only use the manufacturer-approved charger to charge the lithium-ion battery. See the lithium-ion battery user guide. CAUTION If a malfunction warning appears during charging, both the battery system and the charger will stop charging. -
Page 67: Battery Locking Devices
Operations Lithium-ion battery use and maintenance When charging is complete, disconnect the battery charging plug from the charging power source. Battery locking devices Battery locking Turn the knob to the locked state(1), the battery is locked. CAUTION During operations to lock and insert the battery, keep your fingers away from moving components to avoid any risk of them being trapped. -
Page 68: Disassembling And Installing The Lithium Battery
Operations Lithium-ion battery use and maintenance Disassembling and installing the lithium battery CAUTION Risk of injury Battery components are heavy and fragile. Please handle with care. It is recommended to wear gloves and safety shoes. CAUTION Danger of crushing. When lowering the forks, make sure that your feet are not underneath a fork. - Page 69 Operations Lithium-ion battery use and maintenance To install the lithium-ion battery, insert the lithium-ion battery into the battery holder. Turn the battery lock knob to the locked state (4). Plug in the lithium-ion battery connector. Re-connect the charging indicator plug con- nector.
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Page 70: General Troubleshooting
Operations Lithium-ion battery use and maintenance General troubleshooting Issue Possible cause Solution The emergency off switch is Pulling up the emergency off pressed switch The truck cannot be The discharging plug connectors powered on. are not fitted into place and get Fit the plug connectors into place. -
Page 71: Lithium-Ion Battery: Transporting The Battery
Operations Lithium-ion battery use and maintenance Lithium-ion battery: Transporting the battery A "truck equipped with a lithium-ion battery" is transported in the usual manner. No additional measures and precautions are required. A lithium-ion battery is a special product. Spe- cial measures must be taken when transport- ing the lithium-ion battery separately: The hazardous materials label with hazard-... - Page 72 Operations Lithium-ion battery use and maintenance Operating Instructions - 1132 801 1571 EN - 08/2024 - 03...
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Page 73: Maintenance
Maintenance... -
Page 74: General Maintenance Information
Maintenance General maintenance information General maintenance information General The following instructions contain all the infor- The forklift must undergo functional testing mation required for servicing your truck. Carry and a trial run after each inspection. out the various maintenance work in compli- ance with the maintenance plan. -
Page 75: Battery Maintenance Staff
Maintenance General maintenance information technical regulations and principles establish- ed for checking industrial trucks. Battery maintenance staff Batteries must only be maintained and It is essential to follow the battery mainte- changed by specially trained personnel. nance instructions and the battery charger op- erating instructions. -
Page 76: Inspection And Maintenance Data
Maintenance Inspection and maintenance data Inspection and maintenance data Components Item/oil Capacity/standard value Hydraulic oil 0.6L Main hydraul- ic system Maximum pressure 170 bar Drive wheel Wheel nuts Tightening torque: 12 Nm Stabilising Tightening torque: 35 Nm (tightening and Calotai 243 Bolt wheel glue) -
Page 77: Regular Maintenance
Maintenance Regular maintenance Regular maintenance The following maintenance will help in improv- ing the truck condition and ensure its function- ality. Complete this work as regularly as possible, in accordance with the operating environment. Clean the truck (as required) ● Check the balance wheels for wear ●... -
Page 78: Service Plan Table
Maintenance Service plan table Service plan table Maintenance precautions Servicing work requires specialised knowledge and special tools. Please contact an authorised service partner. Preparations Clean the truck (as required). Check that all labels are complete and legible. Perform maintenance every 1000 operating hours or at least every 12 months. ... - Page 79 Maintenance Service plan table Perform maintenance every 1000 operating hours or at least every 12 months. Check the cables for damage. Check the function of the emergency off switch. Check the electric traction motor for noise and damage. Check that the display is working normally. Check that the fuses are fastened.
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Page 80: Maintenance Work
Maintenance Maintenance work Maintenance work Cleaning the truck Disconnect the battery before cleaning. Extreme care should be taken when using steam jet cleaners or products with strong decontamination effects. They may dilute the grease in the sealed lubrication bearings and the bearings cannot be relubricated. -
Page 81: Lubrication Point
Maintenance Maintenance work Lubrication point Shaft Steering bearing Connecting pin Shaft Lubricate the marked points according to the maintenance checklist. Only apply grease to No. 2, 3 and 4 after part maintenance or re- placement. Checking the hydraulic oil level ENVIRONMENT NOTE Observe information regarding the use of con- sumables. -
Page 82: Checking The Fuses
Maintenance Maintenance work To check the hydraulic oil level, please per- form the following steps: Stop the truck and lower the forks. Switch off the ignition and remove the key. Press the emergency off switch. Lift the upper cover plate. ... -
Page 83: Check The Balance Wheels
Maintenance Maintenance work Check the balance wheels Check the balance wheel retaining bolts(1). Apply Loctite 243 to the bolt when tightening, tightening torque: 35 Nm. Check that the balance wheels are not touching the ground. Check that the jam nut islocked when the ●... -
Page 84: Troubleshooting
Maintenance Troubleshooting Troubleshooting Trouble shooting If the truck has malfunctions: TROUBLE CAUSE REPAIR Lift only the max. capacity, mentioned Load weight too high on the ID-plate Battery discharged Charge the battery Check and eventually replace the lift- Lifting fuse faulty Load can’t be lifted ing fuse Check and eventually refill hydraulic... -
Page 85: Technical Data
Technical data... -
Page 86: Technical Datasheet
Technical data Technical datasheet Technical datasheet Operating Instructions - 1132 801 1571 EN - 08/2024 - 03... - Page 87 Technical data Technical datasheet Characteristics Manufacturer Linde Model T14B Drive: Battery, diesel, petrol, LPG, AC Lithium-ion battery Operation Pedestrian Rated load capacity/rated load Q (kg) 1400 Load centre distance c (mm) Axle centre to fork face...
- Page 88 Technical data Technical datasheet Dimensions 4.20 Body length (without forks) l2 (mm) 4.21 Body width b1 (mm) 560/685 4.22 Fork dimensions, thickness x width x length s/e/l (mm) 55/160/1150 4.25 Fork arm adjustment spacing b5 (mm) 560/685 Ground clearance at centre of wheelbase (full 4.32 m2 (mm) load)
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Page 89: Description Of Technical Datasheet
Technical data Description of technical datasheet The standard forklift truck parameters may vary based on the actual equipment 1) (+/-5mm) 2) Forks raised/lowered 3) (+/-5%) 4) Polyurethane solid tyre + polyurethane tyre 5) (+/-1%) 6) (+/-10%) 7) Tolerance (0 to -5mm) 8) Based on Model 560 Description of technical data- sheet... - Page 90 Technical data Eco-design requirements for electric motors and variable speed drives Operating Instructions - 1132 801 1571 EN - 08/2024 - 03...
- Page 91 Index General information....4 General view..... . . Automatic application of regenerative brak- ing.
- Page 92 Index Recommissioning after parking..51 Stability......Regular maintenance.
- Page 94 Linde Material Handling GmbH 1132 801 1571 EN - 08/2024 - 03...
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