Related Manuals for Linde 1133-03 Series
Summary of Contents for Linde 1133-03 Series
- Page 1 1133-03 series Electric Pal- let Truck Operating Instructions Model MT18 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 3 With ten production plants worldwide and an extensive network of sales partners, we are at your serv- ice around the clock and around the world. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 4 This manual - and any excerpts thereof - may not be reproduced, translated or transmitted in any form to third parties without the express written permission of the manufacturer. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 5: Table Of Contents
Definition of Directions..........Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 6 Specifications............Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 7 Introduction...
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Page 8: Introduction Scope
Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 9: Operator Responsibilities
Lifting of loads or trans- designed and rated. port of elevated loads is prohibited on inclines Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 10: Hazard Messages
NOTE Indicates further information presented to en- sure clarification of a particular item ENVIRONMENT NOTE The information contained herein must be ob- served, otherwise environmental damage may occur. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 11: Safety
Safety... -
Page 12: Before Operation
Truck may not be placed back into service until necessary repairs are made. F231 05-2013 NOTE Any repairs or maintenance to the truck must be performed only by trained and authorized technicians. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 13: Operating Position
(load end leading) be careful of tersections and any location where visibility is drive end swing. The drive end of the truck will limited. swing out if a turn is made while travelling in Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 14: Inclines, Ramps, Docks, Elevators
Never exceed the rated capacity of a ramp or bridge plate. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 15: Parking
Remove any metal rings, bracelets, bands, forklift truck. ● or other jewelry before working with or near batteries or electrical components. Never expose batteries to open flame or ● sparks. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 16: Safety During Maintenance
Spilled oil should be removed with oil-bind- ● ing agents at once and disposed of accord- ing to local regulations. If recycling is not possible, dispose of used ● oil according to local regulations. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 17 Spilled hydraulic oil should be removed with ● oil-binding agents at once and disposed of according to local regulations. If recycling is not possible, dispose of used ● hydraulic oil according to local regulations. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 18: Operator Warning Decals
TRAINED AND AUTHORIZED OPERATORS ONLY. MISUSE OF THIS TRUCK COULD CAUSE INJURY TO YOURSELF OR OTHERS WORKING WITH YOU. READ INSTRUCTIONS IN OPERATOR’S MANUAL. 0009384608 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 19: Test Or Service Warning Decal
DO NOT USE TEST DEVICES OR SYSTEMS ANALYZERS IN PLACE OF CONTROL BOARDS OR CONTROL MODULES TO DRIVE THE TRUCK. ATTEMPTS TO DRIVE WITH TEST DEVICES OR ANALYZERS ARE HIGHLY DANGEROUS. 0009384609 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 20 Safety Operator Warning Decals Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 21: Overview
Overview... -
Page 22: Technical Description
During lifting, pressur- with the truck. ized hydraulic fluid from the pump is routed by Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 23: Truck Components
Overview Truck Components Truck Components 1133-03 04052021-02 Control handle Forks Battery Mount for optional load backrest Battery cover Drive wheel Load wheel Lift cylinder Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 24: Controls
Overview Controls Controls 1133-03 04022021-01 Display unit Horn button Key switch Travel control Creep-speed button Lift and lower toggle button Emergency reverse button Emergency stop button Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 25: Display Unit
Fault Codes If a fault occurs, the hour reading will be re- placed with a fault code. Fault codes are ex- plained in the Troubleshooting section of this manual. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 26: Data Plate
C and the load range (MAX and MIN) for the battery in center of gravity must be within the pounds and kilograms. corresponding values shown in col- umns A, B, and D. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 27: Decal And Data Plate Location
Decal and Data Plate Location Decal and Data Plate Location 1133-03 04012021-01 Warning Decal, No Riders Decal, No step Warning Decal, Trained Operator Warning Decal, Service Work Data plate Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 28: Definition Of Directions
Overview Definition of Directions Definition of Directions Forward Right Reverse Left Directions as seen from the driving position; the control handle is at the front. 1152 01252012-01 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 29: Operation
Operation... -
Page 30: Unloading And Preparing A New Truck For Operation
10 hours until no further loosening is de- tected. See the procedure for checking the drive wheel in the Maintenance section. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 31: Turning The Truck On And Off
Switching the truck off To turn the truck off, turn the key switch coun- ter-clockwise to the off position. The indicator unit display will turn off. 1133-03 03242021-01 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 32: Driving
Remain in front of the truck while operating in reverse. Keep two hands on the control handle. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 33 1152 12012011-03 will engage and immediately stop the truck. Creep speed automatically changes to normal speed if the control handle is moved into its normal operating range (A). Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 34: Braking
The truck will slow to a stop faster than if the travel control is simply released. After stop- ping, the truck will accelerate in the new direc- tion unless the travel control is then released. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 35: Emergency Stop Button
It will pop back up into the operating position and the battery will be connected. The truck may then be switched on normally. 1133-03 03312021-02 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 36: Steering
To raise the forks, press the bottom portion of the switch (1). To lower the forks, press the top portion of the switch (2). Note the symbols on the switch. 1152 12012011-05 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 37: Battery Removal And Installation
Battery Installation The battery can only be installed in the truck one way. The arrangement of the contacts on the bottom of the battery must align with the Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 38 Twist the emergency stop button slightly un- til it pops out. The truck may now be operated when switched on with the key. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 39: Charging The Battery
24 hours. 1133-03 03252021-02 Function scrip- tion Continuous blue when AC power Power available. Partial Flashing green during initial charg charging; Continuous green when battery is partially charged. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 40 NOTE If the battery is not used for an extended peri- od, it must receive a supplementary charge every two months to prevent permanent dam- age to the battery. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 41: Hoisting The Truck
Switch the truck off and press the emergen- cy stop button. Attach lifting equipment to the holes (1) in each side of the chassis. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 42 Operation Hoisting the Truck Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 43: Maintenance
Maintenance... -
Page 44: Personnel Qualifications
Run the truck immediately after cleaning to check operation and to aid in drying in case any motors became exposed to moisture. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 45: Daily Inspection
The If any problem affecting safety is noted, it must checklist illustrated is intended for a range of be repaired immediately by a trained forklift Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 46 Excessive noise during hydraulic function operation indicates low hydraulic fluid. This condition must be checked and corrected imme- Check Operating Controls diately to avoid damage to the hydraulic pump. Return Spring Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 47: Routine Lubrication And Inspection
7 ft-lbs (9.5 Nm) stalled for repairs, replacement, or any other reason. Have any loose wheel mounting hard- ware tightened to the following torque before operation. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 48: Lubrication Points
Routine Lubrication and Inspection Lubrication Points The illustrated components must be lubricated every 500 hours. Components Requiring Lubrication 1133-03 03302021-01 Handle pivot roller Transmission Handle pivot slide mechanism Drive wheel bearings Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 49: Scheduled Maintenance
(based on years in service) listed at the documentation for maintenance requirements. top of each chart. All lubrication and service intervals must be reduced for dusty conditions, large tempera- ture fluctuations or intensive use. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 50: Maintenance Schedule
Add gearbox grease. Check driving speeds. Hydraulics Check lift cylinder for damage and ensure that they are properly secured. Change hydraulic oil and filter. Check relief pressure. Brake system Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 51 Maintenance every 2000 hours, but at least every 12 months. Check braking distance of electromagnetic brakes. Lifting system Check lifting and lowering speeds. Other Check chassis for cracks or damage. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
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Page 52: Fluids And Lubricants
0.19-0.21 qt Hydraulics Hydraulic oil (cold (0.18–0.20 L) L-HV32 stores) Multi-purpose lubricating Polylub GA352P As appropriate Sliding surfaces grease Moly lithium grease no. – 39 oz (110 g) Transmission Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 53: Troubleshooting
Maintenance Troubleshooting Troubleshooting Fuses A single 5A fuse (1) is located in a fuse holder incorporated into the wiring harness near the truck controller. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... -
Page 54: Fault Codes
3.The battery is disconnected during regen braking 1. The controller is operating in an extremely hot CONTROLLER OVERTEMP environment CUTBACK 2. There is excessive load on the vehicle Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 55 3. Bad connector crimps or faulty wiring 4. The controller is defective 1. An external load on the capacitor bank prevents the capacitor bank from charging PRECHARGE FAILED 2. The controller is defective Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 56 The load on the external +5V or +15V supply is EXTERNAL SUPPLY OUT OF higher or lower than the threshold voltages listed RANGE in External Power supply Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 57 TILLER HEAD HANDSHAKE The handshake with the EP CAN Tiller head failed FAULT GAUGE HANDSHAKE FAULT The handshake with the EP CAN gauge failed PASS WORD FAULT Password is incorrect Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 58 Maintenance Troubleshooting Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 59 Technical Data...
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Page 60: Technical Data Specifications
Technical Data Specifications Specifications 1133-03 03312021-01 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01... - Page 61 4.32 Ground clearance at centre of wheelbase, with load (m2) 1.2 in (30 mm) 4.34.1 Aisle width with 1000 x 1200 mm pallet crosswise (Ast) 86 in (2175 mm) Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 62 Battery weight (± 10%) Refer to vehicle data plate Other Drive type Noise level at operator’s ear <74 dB(A) Note 1. Subtract 10 inches (254 mm) if truck has 36-inch forks. Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 63 Horn......30 Hydraulic oil safety information....11 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 64 Wheel nuts, tightening....24 Steering......30 Operating Instructions - 1133-03 series 11338011640 US - 04/2021 - 01...
- Page 66 KION North America Corporation 1133-03 series 11338011640 US - 04/2021 - 01...
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