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Linde Manuals
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H25D
Operating instructions manual
Linde H25D Operating Instructions Manual
Diesel truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Your Forklift Truck
Proper Usage
Symbols Used
Technical Description
Truck Operation When Using a Shovel
Reception of Forklift Truck
Service Plan before Initial Start-Up
Safety
Safety Regulations
In the Case of Tip-Over
Handling Consumables
Specialist
Operation of Industrial Trucks in Plant Area
Regulations
Determination and Assessment of Hazards from Use of Industrial Trucks
Instructions before Fitting Attachments
Overview
Identification Plates
Truck Overview
Controls
Indicator Unit
Switch Panel
Operation
Running-In Instructions
Checks before Starting Work
Standard Equipment
Adjusting the Driver's Seat
Adjusting the Steering Column
Setting the Clock
Seat Belt
Drive Engine (Two-Pedal Operation)
Driving (Two-Pedal Operation)
Drive Engine (Single-Pedal Operation)
Driving (Single-Pedal Operation)
Steering System
Brake System
Horn
Lifting System and Attachments (Central Lever Operation)
Lifting System and Attachments (Single Lever Operation)
Special Equipment
Lifting System and Attachments
Third Auxiliary Hydraulics)
Lifting System and Attachments with 3Rd Auxiliary Hydraulics Without Toggle Switch
Adjust Driver's Seat with Swivel Device
Adjust the Driver's Air-Sprung Seat
Lift Mast Positioning
Lighting
Windscreen Wiper
Window Heater
Driver's Cab
Heater, Air Conditioning
Linde Forklift Data Management (LFM)
Working under Load
Before Taking up a Load
Adjusting the Fork Spread
Taking up Load
Travelling with Load
Setting down Loads
Tow Coupling
Loading / Transporting
Securing the Hose Pulley against Rolling up
Dismantling the Lift Mast
Driving Without Lift Mast
Loading
Transport with Lorry or Low-Bed Trailer
Before Leaving the Truck
Maintenance
General Remarks
Working on Linde Lift Mast and at the Front of the Truck
Inspection and Maintenance Data
Consumables Recommendations
Inspection and Maintenance Overview
50 H Service Plan
Service Plan as Required
1000 H Service Plan
3000 H Service Plan
6000 H Service Plan
9000 H Service Plan
Engine
Checking the Engine Oil Level
Change Engine Oil
Engine Oil Filter Change
Fuel
Draining Waterfrom the Fuel Filter
Exchanging the Fuel Filter
Cleaning the Fuel Tank Ventilation Hose
Checking the Coolant Level
Changing Coolant
Check Coolant Concentration
Cleaning the Water Cooler and Hydraulic Oil Cooler, and Checking Them for Leaks
Check the Condition of the Engine Mountings and Engine Suspension; Check that They Are Attached Securely
Check Condition of the Ribbed Vee Belt
Replacing Ribbed V-Belt
Checking the Condition and Tension of Toothed Belt
Renew the Toothed Belt and Idler Pulley
Change the Water Pump
Change Air Filter Cartridge, Check Vacuum-Operated Switch
Exchange Air Filter Safety Cartridge
Check the Dust Discharge Valve
Changing the Breather for the Charge Air Pressure Regulator
Cleaning the Prefilter (Special Equipment)
Cleaning the Oil Bath Air Filter (Special Equipment)
Change the Oil in the Oil Bath Air Cleaner (Optional)
Check Suction and Exhaust Pipes for Leaks
Regenerating the Particulate Filter
Regenerating the Particulate Filter (Exchange Filter System)
Checking the Particulate Filter System (Special Equipment)
Draining Water from the Water Trap at the Exchangeable Soot Filter (Special Equipment)
Cleaning the Water Trap at the Exchangeable Particulate Filter (Special Equipment)
Cleaning the Pressure Control Device at the Exchangeable Particulate Filter (Special Equipment)
Gearbox
Checking the Fastenings of the Axle Clamps and Wheel Motors
Checking and Adjusting the Side Stops on the Drive Axle
Checking the Drive Axle Bearings for Wear
Checking the Hydraulic Pump's Attachment to the Engine
Chassis, Bodywork and Fittings
Cleaning the Truck
Bonnet
Floorplate
Servicing the Air Conditioning (Special Equipment)
Check the Seat Belt for Condition and Proper Operation
Checking Fastening for Frame, Tilt Cylinders and Steering Axle
Check and Oil Other Pivots and Joints
Chassis Frame
Wheel Change
Tighten the Wheel Bolts
Check the Tyres for Damage and Foreign Objects
Checking the Tyre Pressure and Tyre Sizes
Cleaning and Greasing the Steering Axle
Check the Steering Cylinder and King Pin for Security
Check the Parking Brake for Correct Operation
Controls
Checking the Pedals
Checking the Bellows at the Actuating Lever
Electrics
Check the Condition and Secure Positioning of Electric Cables, Cable Connectors and Connections
Battery: Check Condition, Acid Level and Acid Density
Hydraulics
Change Hydraulic Oil
Hydraulic System: Check Oil Level
Hydraulic System: Changing the Filter
Check Correct Operation of Breather Valve on the Hydraulic Oil Tank
Check the Hydraulic System for Leaks
Check Tilt Cylinder Bearings for Wear
Check the Tension of Double Hoses
Checking the Function and Safety System of the Third Auxiliary Hydraulics (Special Equip- Ment)
Load Lift System
Cleaning the Lift Mast Chain and Applying Chain Spray
Mast, Lift Chains, Lift Cylinders and End Stops: Check for Security, Condition and Proper Operation
Adjust Lift Mast Chain
Check the Forks and Fork Quick-Releases
Clean Sideshift (Special Equipment) and Grease, Check Fastening
Checking the Slide Guides on the Sideshift (Special Equipment) for Wear
Ing
Check Fork Arm Adjustment Device (Special Equipment) for Wear and Tear
Special Equipment, Accessories
Top up the Washer System Water Tank
Troubleshooting
Opening the Cover to the Electrical System
Fuses for Basic and Special Equipment
Main Fuses in Engine Compartment
Diagnostic Connector
Jump Start
Fork Carriage Emergency Lowering
Emergency Exit for Trucks with Rear Screen
Towing Instructions
Placing the Forklift Truck into Storage
Disposal of Old Vehicles
Malfunctions During Operation
Malfunctions, Causes and Remedies (Diesel Engine)
Malfunctions, Causes, Remedies (Hydraulic Equipment)
Technical Data
Type Sheet H 25, as at 05/2008
Type Sheet H 30, as at 05/2008
Type Sheet H 35, as at 05/2008
Load Diagrams and Lift Mast Data as at 05/2008
Noise Emission Values
Vibration Characteristic Values for Bodily Vibrations
Annex
Circuit Diagrams
Wiring Diagram
Basic Equipment for Diesel with Pump Injection Engine - Sheet 1
Basic Equipment for Diesel with Pump Injection Engine - Sheet 2
Basic Equipment for Diesel with Pump Injectionengine - Sheet 3
Special Equipment Sheet 1 - Working Headlights, Lighting, Direction Indicator System
Brake Light, Interior Lighting
Special Equipment Sheet 2 − Windscreen Wiper, Seat Heater, Radio
Special Equipment Sheet 3 − Heater, Air Conditioning, Rotating Beacon, Reversing Sig
Nal
Special Equipment Sheet 4 − Hazard Warning System for Reversing, Higher Lighting
Special Equipment Sheet 5 − Lift Mast Positioning, Hydraulic Oil Microfilter Indicator, Vehicle Deactivation, Forklift Data Management
Special Equipment Sheet 6 − Particulate Filter, Diesel Filter Water Trap Warning
Special Equipment Sheet 7 − LPG Volume Display, 12 V Socket, Working Headlights Pos. 5 and 6, Coolant and Engine Oil Level Monitoring
Special Equipment Sheet 8 − Battery Main Switch with Indicator Unit Voltage Supply, Exchangeable Particulate Filter, Rear Window Heater, Camera System
Special Equipment Sheet 9− Third Auxiliary Hydraulics with Third Joystick, Centre Rear Brake/Tail Light
Hydraulic Circuit Diagram
Traction, Working and Steering Hydraulics
Accumulator
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Operating Instructions
Diesel truck
H25D, H30D, H35D
393 807 1001 EN – 08/2008
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This manual is also suitable for:
H30d
H35d
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