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Summary of Contents for Banner Q5Z
- Page 1 Q5Z Global Laser Measurement Sensor with IO-Link Instruction Manual Original Instructions p/n: 226330 Rev. B June 23, 2023 © Banner Engineering Corp. All rights reserved.
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Page 2: Table Of Contents
Contents Contents ..........................2 Chapter 1 Product Description 1.1 Models ........................................5 1.2 Overview......................................... 5 1.3 Class 2 Laser Description and Safety Information ..........................6 1.4 Features ......................................... 7 Chapter 2 Configuration Description 2.1 TEACH Mode ......................................9 2.2 Response Speed ....................................9 2.3 Gain and Sensitivity .................................... - Page 3 10.3 Reference Targets ..................................... 37 10.4 RSD1 Remote Display..................................37 Chapter 11 Product Support and Maintenance 11.1 Contact Us ......................................39 11.2 Banner Engineering Corp Limited Warranty ............................39 11.3 Document Information ..................................39 Index............................40 ...
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Page 5: Chapter 1 Product Description
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 1.1 Models ......................................... 5 1.2 Overview ........................................5 1.3 Class 2 Laser Description and Safety Information ............................6 1.4 Features ........................................7 Chapter 1 Product Description Laser sensor with dual outputs and IO-Link • Laser measurement sensor with a range up to 1800 mm ... -
Page 6: Class 2 Laser Description And Safety Information
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Class 2 Laser Description and Safety Information Read the following safety information for proper use of a Class 2 laser. CAUTION: • Return defective units to the manufacturer. • Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. • Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the man ufacturer. CAUTION: •... -
Page 7: Features
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Features The following shows the simplified user interface of the Q5Z Global. Q5Z Global Fea Figure 2. tures Chanel 1 output indicator (amber) Top View Figure 3. Chanel 2 output indicator (amber) Button Use the sensor button (TEACH) to program the sen sor. Press and hold for longer than 2 seconds to start the preconfigured TEACH mode. June 23, 2023... - Page 8 Blank page ...
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Page 9: Chapter 2 Configuration Description
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 2.1 TEACH Mode ......................................9 2.2 Response Speed ......................................9 2.3 Gain and Sensitivity ..................................... 9 2.4 Delay Timer ........................................ 10 2.5 Channel 1 Output ...................................... 10 2.6 Channel 2 Output/Function ..................................10 Chapter 2 Configuration Description The Q5Z Global sensor is preconfigured for ease of installation. The following sections explain each setting. All of these settings can be adjusted from their factory default setting in the field using either an RSD or an IOLink interface. ... -
Page 10: Delay Timer
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual • High excess gain • Standard excess gain mode with increased ambient light immunity Delay Timer The delay timer is preconfigured to one of the following options. If a delay timer is needed, contact Banner Engineering. • No Delay • Delay timer(s) enabled • 1Shot enabled • Totalizer enabled Channel 1 Output Output 1 is preconfigured to one of the following options. • Light Operate (LO) • Dark Operate (DO) Channel 2 Output/Function Output 2 is preconfigured to one of the following options. • Light Operate (LO) • Dark Operate (DO) • Complementary output to CH1 •... -
Page 11: Chapter 3 Installation
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 3.1 Sensor Orientation for the Triangulation Models............................11 3.2 Mount the Device ......................................12 3.3 Wiring Diagram......................................12 3.4 Cleaning and Maintenance ..................................13 3.5 Connecting to RSD1....................................13 Chapter 3... -
Page 12: Mount The Device
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Continued from page 11 Orientation for a color or Orientation for highly re Figure 8. Figure 9. luster difference flective target (Optimal) Mount the Device If a bracket is needed, mount the device onto the bracket. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten the mounting screws at this time. ... -
Page 13: Cleaning And Maintenance
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Continued from page 12 NPN Output and Remote Input PNP Output and Remote Input Channel 1 = NPN Output, Channel 2 = NPN Channel 1 = PNP Output, Channel 2 = PNP Figure 14. - Page 14 Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual 4Pin Female and 5Pin Male Threaded M12 Cordset—Double Ended Model Length "L1" Style Pinout MQDC-4501SS 0.30 m (0.98 ft) Male 1 = Brown 2 = Not Used Female Straight/ Male Straight 3 = Blue MQDC-4506SS 1.83 m (6.00 ft) 4 = Black 5 = White M12 X 1.0 M12 X 1.0 Female 1 = Brown ø 14.5 ø 14.5 2 = White ...
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Page 15: Chapter 4 Remote Input
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 4.1 Reset to Factory Defaults Using the Remote Input ............................. 15 Chapter 4 Remote Input Use the remote input to program the sensor remotely. Remote input is available when the Channel 2 Function is configured to Remote TEACH input. The remote input provides limited programming options and is configured to be Active High (PNP). For Active High (PNP), connect the white wire to 24 V DC with a remote switch connected between the wire and 24 V DC. Pulse the remote input according to the diagram and the instructions provided in this manual. The length of the individual programming pulses is equal to the value T: 0.04 seconds ≤ T ≤ 0.8 seconds. Exit remote programming modes by activating the remote input for longer than 2 seconds. Remote Input Map Figure 17. Input Wire Function = Set... - Page 16 Blank page ...
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Page 17: Chapter 5 Channel 2 Output Or Function
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 5.1 Light Operate/Dark Operate ..................................17 5.2 Complementary Output ....................................17 5.3 Set ..........................................17 5.4 Laser On/Laser Off ...................................... 17 5.5 Sync Master/Slave ...................................... 17 5.6 Pulse Frequency Modulation (PFM) Output ..............................18 ... -
Page 18: Pulse Frequency Modulation (Pfm) Output
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Pulse Frequency Modulation (PFM) Output The Q5Z Global can generate pulses whose frequency are proportional to the sensor's measured distance, thereby providing a method for representing an analog signal with only a discrete counter. The sensing range of the sensor is scaled from 100 to 600 Hz (100 Hz equals the near range limit of the sensor, 600 Hz equals the far sensing range limit). -
Page 19: Chapter 6 Teach Procedures
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 6.1 Two-Point Static Background Suppression ..............................19 6.2 Dynamic Background Suppression ................................20 6.3 One-Point Window (Foreground Suppression) ............................21 6.4 One-Point Background Suppression ................................23 6.5 Dual (Intensity + Distance) ..................................24 ... -
Page 20: Dynamic Background Suppression
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Method Action Result Push Button Press TEACH to teach the target. The sensor is taught the first target. The in dicator of the active channel flashes in Remote Input Singlepulse the remote input. pairs. Present the target. Method Action Result Push Button Present the second target. The sensor-to-target distance must be within the ... -
Page 21: One-Point Window (Foreground Suppression)
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Present the target. Method Action Result Push Button Present the first target. The sensor-to-target distance must be within the sensor's range. Remote Input Start the TEACH mode. Method Action Result ... - Page 22 Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Figure 20. One-Point Window (Foreground Suppression Switch Point Switch Point Present the target. Method Action Result Push Button Present the target. The sensor-to-target distance must be within the sensor's ...
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Page 23: One-Point Background Suppression
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual One-Point Background Suppression One-point background suppression sets a single switch point in front of the taught target distance. Objects beyond the taught switch point are ignored. The switch point is set in front of the taught target distance by the vertical minimum object separation. See "Performance Curves " on page One-Point Background Suppression Figure 21. -
Page 24: Dual (Intensity + Distance)
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Dual (Intensity + Distance) Dual (intensity + distance) TEACH records the distance and amount of light received from the reference surface. The output switches when an object passing between the sensor and the reference surface changes the perceived distance or amount of returned light. For more information, see "Additional Information" on page 31. Present the target. -
Page 25: Chapter 7 Io-Link Interface
Parameter Data AOIs—These files require the use of an associated IOLink Master AOI. The job of a Parameter Data AOI, when working in conjunction with the IOLink Master AOI, is to provide quasirealtime read/write access to all IOLink para meter data in the sensor. Each Parameter Data AOI is specific to a given sensor or device. IO-Link Master AOIs—These files require the use of one or more associated Parameter Data AOIs. The job of an IOLink Master AOI is to translate the desired IOLink read/write requests, made by the Parameter Data AOI, into the format a specif ic IOLink Master requires. Each IOLink Master AOI is customized for a given brand of IOLink Master. Add and configure the relevant Banner IO-Link Master AOI in your ladder logic program first; then add and configure Banner IOLink Device AOIs as desired, linking them to the Master AOI as shown in the relevant AOI documentation. June 23, 2023 © Banner Engineering Corp. - Page 26 Blank page ...
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Page 27: Chapter 8 Specifications
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 8.1 Dimensions ........................................ 29 8.2 Performance Curves ....................................29 Chapter 8 Specifications Sensing Beam Application Note Visible red Class 2 laser models, 650 nm For optimum performance, allow 10 minutes for the sensor to... - Page 28 Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Beam Spot Size Typical Excess Gain High Excess Gain (Standard Excess Gain) Using a 90% White Card Response at 100 mm at 500 mm at 1000 mm at 1800 mm Speed (ms) Beam 3 100 40 12 3 ...
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Page 29: Dimensions
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Dimensions All measurements are listed in millimeters [inches], unless noted otherwise. Performance Curves Typical data for the sensor is shown. Minimum Object Separation Distance (90% to 6% reflectance) Figure 22. - Page 30 Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Figure 23. Minimum Object Separation (MOS) Specifications 1000 1200 1400 1600 1800 Distance to Target (mm) Dimension X June 23, 2023 © Banner Engineering Corp.
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Page 31: Chapter 9 Additional Information
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 9.1 Dual (Intensity + Distance) Mode ................................31 9.2 Dual Mode Reference Surface Considerations............................32 9.3 Dual Mode Considerations for Clear and Transparent Object Detection ....................32 ... -
Page 32: Dual Mode Reference Surface Considerations
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Dual Mode Reference Surface Considerations Optimize reliable detection by applying these principles when selecting your reference surface, positioning your sensor rela tive to the reference surface, and presenting your target. The robust detection capabilities of the Q5Z Global allows successful detection even under nonideal conditions in many cas es. Typical reference surfaces are metal machine frames, conveyor side rails, or mounted plastic targets. Contact Banner En gineering if you require assistance setting up a stable reference surface in your application. Select a reference surface with these characteristics where possible: ◦ Matte or diffuse surface finish ◦ Fixed surface with no vibration ◦ Dry surface with no buildup of oil, water, or dust Position the reference surface between 200 mm (20 cm) and the maximum sensing range. Position the target to be detected as close to the sensor as possible, and as far away from the reference surface as possible. Angle the sensing beam relative to the target and relative to the reference surface 10 degrees or more. Dual Mode Considerations for Clear and Transparent Object Detection The Q5Z Global is able to detect the very small changes caused by transparent and clear objects. A transparent object can ... - Page 33 Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Figure 26. Common problems and solutions for detecting clear objects—Object too close PROBLEM: SOLUTION: The object is close to the reference surface Move the target closer to the sensor Figure 27. Common problems and solutions for detecting clear objects—Sensor too far PROBLEM: SOLUTION: The sensor is far from the object Move the sensor closer to the target ...
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Page 35: Chapter 10 Accessories
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Chapter Contents 10.1 Cordsets ........................................35 10.2 Brackets ........................................35 10.3 Reference Targets ....................................37 10.4 RSD1 Remote Display ....................................37 Chapter 10 Accessories Cordsets 10.1 4Pin Threaded M12 Cordsets—Single Ended Model Length Style Dimensions ... - Page 36 Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Continued from page 35 B = 7 × M3 × 0.5 Bolt thread (A): 3/8 16 × 2¼ in for SMBQ5XFA: M10 1.5 × 50 for SMBQ5XFAM10; n/a; no bolt included. Mounts directly to 12 mm (½ in) rods for SMBQ5XFAM12 R3.4 Ø6.7 SMBAMSQ5XIPRA • Enclosed bracket • 13ga. Stainless steel with borosilicate glass window • Right angle mount plate Ø6.7 SMBAMSQ5XIPP R3.4 • Enclosed bracket • 13ga stainless steel with a borosilicate glass window • Flat mount plate SMBQ5XDT •...
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Page 37: Reference Targets
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual SMBQ5XM4F • Fixing plates for mounting to back of sensor • Stainless steel plates • Customer supplied mounting plate thickness minimum 2 mm maxi mum 4 mm with screws included in kit Reference Targets 10.3 All measurements are listed in millimeters, unless noted otherwise. BRTQ4X60X18 • Reference target for clear object detection or dualmode applications • FDA grade acetal material BRTQ4X60X50 • Reference target for clear object detection or dualmode applications ... - Page 38 Blank page ...
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Page 39: Chapter 11 Product Support And Maintenance
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. -
Page 40: Index
Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual Index master minimum object separation buttons orientation clear object one-point background suppression one-point window (foreground suppression) dual mode 32, dual (intensity + distance) 31, pulse 18, dimensions default settings dynamic background suppression... - Page 41 LinkedIn Twitter Facebook © 2023. All rights reserved. www.bannerengineering.com...
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