Banner LE550DC1 Instruction Manual

Banner LE550DC1 Instruction Manual

Dual discrete laser gauging sensors

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®
L-GAGE
LE250/550 Dual Discrete
Laser Gauging Sensors
Instruction Manual
Original Instructions
185600 Rev. C
6 November 2015
185600

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Summary of Contents for Banner LE550DC1

  • Page 1 ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Instruction Manual Original Instructions 185600 Rev. C 6 November 2015 185600...
  • Page 2: Table Of Contents

    6.1 Performance Curves ....................... 31 6.2 Dimensions ........................... 32 7 Troubleshooting ......................33 8 Sensor Menu Full Map (LE550 Dual Discrete Model) ............. 34 9 Accessories ........................35 9.1 Cordsets ..........................35 9.2 Brackets ..........................35 10 Banner Engineering Corp Limited Warranty ............... 36...
  • Page 3: Product Description

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 1 Product Description Laser displacement sensor with dual discrete (switched) outputs • Easy to set up and use with a 2-line, 8-character display • Repeatability for challenging targets, from shiny metal to black rubber •...
  • Page 4: Features And Indicators

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 1.2.1 Features and Indicators Three LED indicators provide ongoing indication of the sensing status. Analog Output LED Indicator Power LED Indicator Display Power LED Solid Green = Normal operation, power On and laser On Indicator Flashing Green (1 Hz) = Power On and laser Off (laser enable mode)
  • Page 5: Laser Description And Safety Information

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Escape Button Press Escape to: • Leave the current menu and return to the parent menu • Return to Run mode from the Quick Menu Important: Pressing Escape discards any unsaved programming changes. In the Sensor Menu, a return arrow in the upper left corner of the display indicates that pressing Escape returns to the parent menu.
  • Page 6 ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 1.3 Class 1 Laser Models Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of CLASS 1 operation, including the use of optical instruments for intrabeam viewing. LASER PRODUCT COMPLIES WITH IEC 60825-1:2007 Laser wavelength: 650 Output: <...
  • Page 7: Sensor Installation

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 2 Sensor Installation NOTE: Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust, water, oil, etc. may create stray light that may degrade the peak performance of the sensor.
  • Page 8: Wiring Diagrams

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 2.3 Wiring Diagrams 12–30 V dc − D1_Out Load 1 = Brown Load D2_Out 2 = White Input 3 = Blue 4 = Black shield 5 = Gray * User-configurable PNP/NPN setting Figure 10.
  • Page 9: Sensor Programming

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3 Sensor Programming Program the sensor using the buttons on the sensor or the remote input (limited programming options). From Run mode, use the buttons to access the Quick Menu and the Sensor Menu. See Quick Menu on page 9 and Sensor Menu (MENU)
  • Page 10: Sensor Menu (Menu)

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.2 Sensor Menu (MENU) Access the Sensor Menu by pressing Enter from Run mode, when MENU is displayed. The Sensor Menu includes several submenus that provide access to view and change sensor settings and to view sensor information. Sensor Menu (See Sensor Menu Full Map for the complete map) Access discrete 1 output settings...
  • Page 11 ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors NOTE: Follow procedure for the TEACH/SET method (highlighted in black box) chosen in the TEACH Selection menu. Pulse Timing (T) Mode Timeout is 60 seconds. 0.04 seconds < T < 0.8 seconds Timing between Pulse groups >...
  • Page 12: Locking And Unlocking The Sensor

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Table 1: Window Size (WndSize) Variable LE250 Models LE550 Models Variable LE250 Models LE550 Models 1 mm 10 mm 100 mm 300 mm 10 mm 50 mm 150 mm 500 mm 50 mm 100 mm 250 mm 800 mm...
  • Page 13: Discrete Output Menu (Dx_Out)

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.5 Discrete Output Menu (Dx_OUT) Use this menu to view or change • Setpoints • Midpoint MENU D1_OUT Tch2Pt TchSPt1 TchSPt1 100 mm • Mode D1_OUT Tch2Pt Tch2Pt TchSPt2 TchSPt2 1000 mm •...
  • Page 14 ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Action Result The selected TEACH mode and "Teaching" display while the sensor is being taught. TEACH Accepted Navigate: MENU > Dx_OUT > Tch2Pt > TchSPt1 The new value is shown on the second line of the display and flashes before it is saved and the sensor returns to the parent menu.
  • Page 15: Midpoint Teach

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Action Result "TchSPt2 Teaching" displays while the sensor is being taught. TEACH Accepted The new value displays on the second line Single-pulse the remote input. of the display, flashes, and the sensor returns to Run mode.
  • Page 16 ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 2. Set the window size. Method Action Result a. "WndSize" and the new value a. Use Down and Up to set the desired window size—the display. value changes in increments of 2. Push Button b.
  • Page 17: Adjust Switch Point One

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Action Result "RMT TCH" and the current measurement Single-pulse the remote input. value display. 2. Present the target. Action Result "RMT TCH" and the target's measurement Present the target. value display. 3. TEACH the sensor. Action Result "TchMdpt Teaching"...
  • Page 18: Adjust Switch Point

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Action Result The target's distance measurement value Present the target. The target must be within the sensor's range. displays. 2. Access the switch point TEACH mode and TEACH the sensor. Action Result "TchSPt Teaching"...
  • Page 19: Mode

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.5.7 Mode The Mode option sets the output to the desired mode. Navigate: MENU > Dx_OUT > Mode Remote Input: Available Default: Wnd mode The following table describes the sensor modes. Mode Description Alarm Alarm Mode: The Discrete Output is Off while a target is detected by the sensor at any distance.
  • Page 20: Switch Point Reference (Sptref)

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Action Result Pulse the remote input 1 to 6 times to select the desired mode. Pulses Mode Alarm Health Swtch The selected mode flashes and the sensor returns to Run mode. Swtch 3.5.8 Switch Point Reference (SPtRef) The SPtRef menu only displays for a discrete output when it is set to switch mode.
  • Page 21: Timer

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.5.9 Timer The Timer option sets the delays and timers. On/Off Delays and On/Off One-Shot timers can be programmed between 1 to 9999 ms (a value Output of 0 disables the delay/timer). Figure 17 page 21 defines how the delays/timers affect the output behavior.
  • Page 22: Input Menu (Input)

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.6 Input Menu (INPUT) Use this menu to view or change the: • Multi-function input type • Active state of the remote input MENU INPUT INPUT Type Type Teach Type LasrEnbl Type SyncMstr Type SyncSlve Select Menu Item Type Disabled...
  • Page 23: Measure Menu (Measure)

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.7 Measure Menu (MEASURE) Use this menu to view or change the: • Speed MENU MEASURE MEASURE Speed Speed Fast Speed Standard Speed Medium Speed Slow Select Menu Item Press to Save Setting Go Back to Parent Menu Press and Hold to Go Back to Run Mode...
  • Page 24: Units

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors MENU DISPLAY Units mm DISPLAY Units Units in DISPLAY View View Normal Select Menu Item Press to Save Setting Sleep Disabled DISPLAY Sleep Sleep 1min Go Back to Parent Menu Sleep 5min Press and Hold to Go Back Sleep 15min to Run Mode...
  • Page 25: Information Menu (Info)

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.9 Information Menu (INFO) MENU INFO Model LE550D INFO Model P/N 94198 INFO P/N S/N F..S..P..D.. INFO S/N INFO Version Version 1.0.0 Select Menu Item Press to Save Setting Go Back to Parent Menu Press and Hold to Go Back to Run Mode Figure 23.
  • Page 26: Factory Default Settings

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 3.10.1 Factory Default Settings Discrete Output LE250 LE550 Input Settings LE250 and LE550 Settings Input Active Adjust Switch Point 100 mm 100 mm Input Type Teach Adjust Switch Point 400 mm 1000 mm Measure Settings LE250 and LE550 Mode...
  • Page 27: Sync Master/Slave

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 4 Sync Master/Slave Two LE Lasers may be used together in a single sensing application. To eliminate crosstalk between the two sensors, configure one sensor to be the master and one to be the slave. In this mode, the sensors alternate taking measurements and the response speed doubles.
  • Page 28: Additional Remote Teach Procedures

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 5 Additional Remote TEACH Procedures 5.1 TEACH Both Discrete Output Switch Points Together Use the following procedure to teach both Discrete Output switch points at the same time using the remote input. This feature is not available using the buttons.
  • Page 29 ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 1. Access the TEACH mode. Action Result "RMT TCH" and the current measurement Single-pulse the remote input. value display. 2. Present the target. Action Result "RMT TCH"and the target's measurement Present the midpoint (switch point) target. value display.
  • Page 30: Specifications

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 6 Specifications Supply Voltage (Vcc) Sensing Beam 12 to 30 V dc Class 2 laser models: visible red, 650 nm Class 1 laser models: visible red, 650 nm Power and Current Consumption, exclusive of load Normal Run Mode: 1.7 W, Current consumption <...
  • Page 31: Performance Curves

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors Environmental Rating Required Overcurrent Protection IEC IP67, NEMA 6 WARNING: Electrical connections Operating Conditions must be made by qualified Temperature: −20 °C to +55 °C (−4 °F to +131°F) personnel in accordance with local Humidity: 90% at +55 °C maximum relative humidity (non- and national electrical codes and condensing)
  • Page 32: Dimensions

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors LE250 Dual Discrete Models LE550 Dual Discrete Models 0.150 0.125 0.100 0.075 0.050 0.030 0.025 1000 DISTANCE (mm) DISTANCE (mm) Figure 27. Temperature Effect Figure 28. Temperature Effect 6.2 Dimensions All measurements are listed in millimeters (inches), unless noted otherwise. 0.6 mm [0.02”] 56 mm...
  • Page 33: Troubleshooting

    Power LED is flashing The laser shut off, the Power LED flashes Contact Banner Engineering to resolve. red and Output LEDs flash amber at 1Hz, and the display is blank. The laser has experienced a fault.
  • Page 34: Sensor Menu Full Map (Le550 Dual Discrete Model)

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 8 Sensor Menu Full Map (LE550 Dual Discrete Model) Top Menu Sub Menus Enter MENU D1_OUT Tch2Pt TchSPt1 TchSPt1 100 mm D1_OUT Tch2Pt Mode Top Menu Tch2Pt TchSPt2 TchSPt2 1000 mm D1_OUT TchMid TchMid WndSize WndSize 300 mm TchMid TchMdPt...
  • Page 35: Accessories

    ® L-GAGE LE250/550 Dual Discrete Laser Gauging Sensors 9 Accessories 9.1 Cordsets All measurements are listed in millimeters, unless noted otherwise. 5-Pin Threaded M12/Euro-Style Cordsets—with Shield Model Length Style Dimensions Pinout (Female) MQDEC2-506 1.83 m (6 ft) 44 Typ. MQDEC2-515 4.57 m (15 ft) Straight MQDEC2-530...
  • Page 36: Banner Engineering Corp Limited Warranty

    10 Banner Engineering Corp Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.

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