WAGNER TOPFINISH DD10 Alu NiP Translation Of The Original Operating Manual
  1. Manuals
  2. Brands
  3. WAGNER Manuals
  4. Water Pump
  5. TOPFINISH DD10 Alu NiP
  6. Translation of the original operating manual

WAGNER TOPFINISH DD10 Alu NiP Translation Of The Original Operating Manual

Pneumatic double diaphragm pump
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
B_06420
B_05369
Pneumatic double diaphragm pump
TOPFINISH DD10 Alu NiP
Translation of the original operating manual
 
 II 2 G Ex h IIB T4 Gb X
For professional use.
Always observe the information in this manual,
particularly the safety instructions and the
warning instructions. Store the manual in a safe
place.
Edition: 08/2020

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TOPFINISH DD10 Alu NiP and is the answer not in the manual?

Questions and answers

Related Manuals for WAGNER TOPFINISH DD10 Alu NiP

Summary of Contents for WAGNER TOPFINISH DD10 Alu NiP

  • Page 1 B_06420 B_05369 Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP Translation of the original operating manual    II 2 G Ex h IIB T4 Gb X For professional use. Always observe the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place.

  • Page 3: Table Of Contents

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP Table of Contents TABLE OF CONTENTS About these instructions Preface Warnings, Notices and Symbols in these Instructions General Characters and Symbols Languages Abbreviations Terminology for the Purpose of this Manual...
  • Page 4 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP Table of Contents Troubleshooting and Rectification Repairs 10.1 Repair Personnel 10.2 Repair Notes 10.3 Tools 10.4 Cleaning the Parts after Disassembly 10.5 Assembly of the Device 10.6 Replacing the Diaphragm 10.7...

  • Page 5: About These Instructions

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 1   About these instructions 1   ABOUT THESE INSTRUCTIONS 1.1   PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 6: Languages

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 1   About these instructions – Non-numbered list, first level – Non-numbered list, second level = cross-reference on page ♦ = wearing parts ⋆ = included in service set ● = not part of the standard equipment but available as a special accessory 1.4 ...
  • Page 7 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 1   About these instructions Personnel qualifications Trained person Is instructed in the tasks assigned to him/her, the potential risks associ- ated with improper behavior as well as the necessary protective devices and measures.

  • Page 8: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: 4 Use the device only to work with the materials recommended by WAGNER. 4 Do not deactivate safety fixtures. 4 Use only WAGNER original spare parts and accessories.

  • Page 9: Misuse

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 2   Correct Use NOTICE Abrasive working materials and pigments! Greater wear of product-wetted parts. 4 Use the application-oriented model (flow rate/cycle, product, valves, etc.) as indicated in the Chapter Technical Data.

  • Page 10: Identification

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 3   Identification 3   IDENTIFICATION 3.1   EXPLOSION PROTECTION IDENTIFICATION As defined in Directive 2014/34/EU (ATEX), the device is suitable for use in potentially explosive areas. Device type Pneumatic double diaphragm pump TOPFINISH DD10...

  • Page 11: Type Plate

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 3   Identification Cleaning If there are deposits on the surfaces, the device may form electrostatic charges. Flames or sparks can form during discharge. 4 Remove deposits from the surfaces to maintain conductivity.

  • Page 12: Basic Safety Instructions

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 4   Basic Safety Instructions 4   BASIC SAFETY INSTRUCTIONS 4.1   SAFETY INSTRUCTIONS FOR THE OPERATOR 4 Keep this operating manual at hand near the device at all times. 4 Always follow local regulations concerning occupational safety and accident prevention regulations.

  • Page 13: Safety Instructions For The Personnel

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 4   Basic Safety Instructions 4 Ensure that all persons within the working area wear static dissipative shoes. Footwear must comply with EN 20344. The measured insulation resistance must not exceed 100 MΩ.
  • Page 14 4 In the event of functional faults, remedy the fault as described in the Troubleshooting chapter 4 If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36.
  • Page 15 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 4   Basic Safety Instructions 4.2.4   Product Hoses Danger due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. 4 Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used.
  • Page 16 Danger due to improper maintenance and repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Repair or replacement of devices or parts of devices are only allowed to be performed outside the hazard area by qualified personnel.
  • Page 17 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 4   Basic Safety Instructions 4 Do not use any defective components. 4 Before all work on the device and in the event of work interruptions: 4 Relieve the pressure from the spray gun, product hoses and all devices.

  • Page 18: Description

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 5   Description 5   DESCRIPTION 5.1   COMPONENTS B_05370 Pos Designation Air output for gun air Product output Product input Air input Pump housing Pressure regulator unit 5.2   MODE OF OPERATION The double diaphragm pump is driven with compressed air. A pneumatic manifold alternates in supplying two diaphragms with compressed air.

  • Page 19: Data

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 5   Description The delivery note shows the exact scope of delivery. Accessories: see Chapter Accessories [8 48]. 5.5   DATA 5.5.1   Materials of Paint-wetted Parts Paint-wetted part Product Diaphragm PA (polyamide) Remaining material-wetted parts Aluminum, nickel plated Positions of the individual parts: See Chapter Spare Parts [8 53].
  • Page 20 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 5   Description Description Units TOPFINISH DD10 Product viscosity DIN 4 sec. 15 – 60 Product temperature °C 4 – 60 °F 39.2 – 140 Ambient temperature °C 4 – 40 °F...
  • Page 21 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 5   Description 5.5.4   Performance Diagrams Example 8 bar 6 bar 4 bar B_00301 Pos Designation Product pressure in bar; (MPa); <psi> Stroke frequency in DH/min. Air consumption in nl/min.; <scfm>...

  • Page 22: Pressure Regulator Unit On Topfinish Dd10

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 5   Description TOPFINISH DD10 bar (MPa) nl/min <psi> <scfm> 60.0 8.0 (0.8) <2.15> <116.0> 52.5 7.0 (0.7) <1.88> <101.5> 45.0 6.0 (0.6) <1.61> <87.0> 37.5 5.0 (0.5) <1.35> <72.5> 30.0 4.0 (0.4)
  • Page 23 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 5   Description Pos Designation Compressed air input Ball valve Air output for gun air B_05379 Pos Positions of the ball valve Open: Working position Closed: The air motor may still be under pressure.

  • Page 24: Assembly And Commissioning

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 6   Assembly and Commissioning 6   ASSEMBLY AND COMMISSIONING 6.1   TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL – The assembly and commissioning personnel must have the technical skills to safely commission the device. – When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 25: Assembly And Installation

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 6   Assembly and Commissioning 6.5   ASSEMBLY AND INSTALLATION WARNING Inclined ground! Risk of accidents if the device rolls away/falls. 4 Position the trolley with the double diaphragm pump horizontally. 4 If the floor is inclined, position the feet of the trolley towards the gradient.
  • Page 26 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 6   Assembly and Commissioning Tighten the fastening screws regularly depending on the application conditions of the pump. In the case of continuous or prolonged operation, it is advisable to check at least once a week that there are no air and/or liquid leaks.

  • Page 27: Grounding

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 6   Assembly and Commissioning 6.5.3   Product Supply Lines DANGER Bursting hose, bursting threaded joints! Danger to life from injection of product. 4 Ensure that the hose material is chemically resistant to the sprayed products.
  • Page 28 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 6   Assembly and Commissioning B_05375 Grounding scheme (example) Pos Part / workstation Cable cross section Conveyor 16 mm²; AWG6 Work piece — < 1 MΩ — Spraying stand 16 mm²; AWG6 Alternative: Spray booth Floor, static dissipative —...

  • Page 29: Commissioning

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 6   Assembly and Commissioning 1. Screw on grounding cable with eyelet. 2. Clamp the grounding cable clip to a grounding connection on site. 3. Ground the product tank to an on-site grounding connection.
  • Page 30 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 6   Assembly and Commissioning 6.7.3   Pressure Tightness Test WARNING Overpressure! Risk of injury from bursting components. 4 The operating pressure must not exceed the value shown on the type plate.

  • Page 31: Operation

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 7   Operation 7   OPERATION 7.1   TRAINING THE OPERATING PERSONNEL – The operating personnel must be qualified to operate the entire system. – The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 32: Basic Flushing

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 7   Operation – Outlet equipment (return valve) mounted between pump and spray gun. Process for relieving pressure B_05380 1. Close the spray gun. 2. Close ball valve (8). 3. Release the system of pressure by opening the spray gun.
  • Page 33 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 7   Operation WARNING Incompatibility of cleaning/flushing agent and working medium! Risk of explosion and danger of poisoning by toxic gases. 4 Examine the compatibility of the flushing and cleaning agents and working media on the basis of the safety data sheets.
  • Page 34 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 7   Operation 7. Dispose of the contents of the tank (7) according to the local regulations. 7.5.1   Filling with Working Product After basic flushing, the pump can be filled with working material.

  • Page 35: Cleaning And Maintenance

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 8   Cleaning and Maintenance 8   CLEANING AND MAINTENANCE 8.1   CLEANING 8.1.1   Cleaning Personnel Cleaning work should be undertaken regularly and carefully by qualified and trained personnel. They should be informed of specific hazards during their training.

  • Page 36: Maintenance

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.
  • Page 37 Yearly or as required 1. In accordance with DGUV regulation 100-500, Chapters 2.29 and 2.36: 4 Have the liquid ejection devices checked by an expert (e.g. WAGNER service technician) as required, but no later than every 12 months to ensure that they are in safe working order.
  • Page 38 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 8   Cleaning and Maintenance 8.2.5   Emptying Pump WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere.
  • Page 39 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 8   Cleaning and Maintenance Emptying up to the gun 1. Point the spray gun, without nozzle, into the tank (7) and open it. 2. Slowly open the ball valve (8). Be ready for the switch from working product to air.
  • Page 40 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 8   Cleaning and Maintenance 8. Close ball valve (8) as soon as pure working material starts coming from the return tube (6). 9. Close return valve (5). 10. Point the spray gun, without nozzle, into the tank (7) and open it.

  • Page 41: Troubleshooting And Rectification

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 9   Troubleshooting and Rectification 9   TROUBLESHOOTING AND RECTIFICATION Malfunction Cause Remedy The pump does not The pump does not start or stops. Open and close ball valve on the pres- work.

  • Page 42: Repairs

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.

  • Page 43: Tools

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 10   Repairs 10.3   TOOLS The following tools are required for assembling and disassembling the device (if possible, always bring entire tool sets with you): Torque wrench with: – Allen key SW 4 5 Nm;...

  • Page 44: Replacing The Diaphragm

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 10   Repairs 10.6   REPLACING THE DIAPHRAGM 5 Nm; 3.68 lbft 7 Nm; 5.16 lbft 7 Nm; 5.16 lbft B_07414 5 Nm; 3.68 lbft 1. Unscrew the four screws (1) and remove the plate (2) from the pump.

  • Page 45: Replacing Valves

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 10   Repairs 4 Observe tightening torque. 10.7   REPLACING VALVES B_07712 Pos Designation Product input Product output 1. Unscrew the screws (1). 2. Remove the valve housing (2). 3. Replace the component (3).

  • Page 46: Function Test After Repair Work

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 11   Function Test after Repair Work 11   FUNCTION TEST AFTER REPAIR WORK After all repairs, the device must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel.

  • Page 47: Disposal

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 12   Disposal 12   DISPOSAL 12.1   DEVICE When the devices must be scrapped, please differentiate the disposal of the waste materials. The following materials have been used: – Stainless steel – Aluminum –...

  • Page 48: Accessories

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 13   Accessories 13   ACCESSORIES Mounting accessories Designation Order no. Illustration Stand, large 2368206 B_07901 Stand, small 2368231 B_07902 Mounting plate, complete 2405531 For connecting the DD10 to the 6" wall mount and mount- ing on the 6"...
  • Page 49 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 13   Accessories Filters and Circulation Designation Order no. Illustration Inline filter with 90° bend 2368427 Filter housing for the common Wagner cage filter. Stainless steel parts that come into contact with product.
  • Page 50 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 13   Accessories Drum cover and agitator Designation Order no. Illustration Drum cover 2368238 Mounting option for pump and agitator incl. suction tube. B_07913 Agitator, Ex 2370629 Compressed-air agitator for mounting on drum cover 2368238 (for EX area).
  • Page 51 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 13   Accessories Suction Systems Designation Order no. Illustration Fitting, DF-MM-R1/2"-M36-PN15-SSt 2329560 For connecting the Wagner suction systems to the DD10. B_07916 Suction hose 2324110 Requires fitting 2329560 for the DD10 connection.
  • Page 52 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 13   Accessories Application Accessories Designation Order no. Illustration Distributor for 2 guns 2368439 Air and product distributor. Stainless steel parts that come into contact with product. B_07921 FFC - Fine Flow Control...

  • Page 53: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.

  • Page 54: Overview Of The Components

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 14   Spare Parts 14.3   OVERVIEW OF THE COMPONENTS B_07706 Order no. Designation 2414298 DD10 Al NiP pump (without position 14) 2414299 DD10 Al NiP pump with regulator (with position 14) 2414405* Retro liquid component (for conversion from SSt to Al NiP)

  • Page 55: Cover, Spare Parts Set

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 14   Spare Parts 14.4   COVER, SPARE PARTS SET 7 Nm; 5.16 lbft 7 Nm; 5.16 lbft B_07428 Order no. Designation 2370189 Cover, spare parts set Cover Screw, M8x180 Nut, M8...

  • Page 56: Liquid Body, Spare Parts Set, Al Nip

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 14   Spare Parts Order no. Designation 2370193 Switching component, spare parts set Switching unit, preassembled Shaped packing seal Screw 2396031 Grease 14.6   LIQUID BODY, SPARE PARTS SET, AL NIP B_07708 Order no.

  • Page 57: Air Piston, Spare Parts Set

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 14   Spare Parts Order no. Designation ♦ 2414410 Valve, spare parts set, Al NiP Valve seat Ball Spring support ring Spring O-ring ♦ = wearing parts 14.9   AIR PISTON, SPARE PARTS SET B_07420 Order no.

  • Page 58: Outlet, Spare Parts Set, Al Nip

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 14   Spare Parts 14.12   OUTLET, SPARE PARTS SET, AL NIP 5 Nm; 3.68 lbft B_07710 Order no. Designation 2414408 Outlet, spare parts set, Al NiP Outlet distributor Screw 14.13   AIR BODY, SPARE PARTS SET B_06248 Order no.

  • Page 59: Regulator Unit, Spare Parts Set

    Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 14   Spare Parts 14.16   REGULATOR UNIT, SPARE PARTS SET 5 Nm; 3.68 lbft B_07424 Order no. Designation 2370221 Regulator unit, spare parts set Regulator unit, preassembled Screw 14.17   GROUNDING, SPARE PARTS SET B_07426 Order no.

  • Page 60: Declaration Of Conformity

       II 2 G Ex h IIB T4 Gb X EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2367686 Order number DOC 2366672 | Edition 08/2020...
  • Page 61 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 15   Declaration of Conformity Order number DOC 2366672 | Edition 08/2020...
  • Page 62 Operating manual Pneumatic double diaphragm pump TOPFINISH DD10 Alu NiP 15   Declaration of Conformity Order number DOC 2366672 | Edition 08/2020...
  • Page 64 Order number DOC 2366672 Edition 08/2020 Germany J. Wagner GmbH Otto-Lilienthal-Strasse 18 Postfach 1120 D-88677 Markdorf Telephone: +49 (0)7544 5050 Fax: +49 (0)7544 505200 E-mail: ts-liquid@wagner-group.com Switzerland Wagner International AG Industriestrasse 22 CH-9450 Altstätten Telephone: +41 (0)71 757 2211 Fax: +41 (0)71 757 2222 More contact addresses on the internet at: www.wagner-group.com...

Table of Contents