WAGNER Jaguar Operating Manual
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WAGNER Jaguar Operating Manual

Icebreaker piston pumps flow rate 150 cm3 - 300 cm3
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IceBreaker Piston Pumps
Flow Rate 150 cm
3
3
– 300 cm
Translation of the Original
Operating Manual
Version 05/2015
B_04259
PROTEC

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Table of Contents
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Summary of Contents for WAGNER Jaguar

  • Page 1 Translation of the Original Operating Manual PROTEC Version 05/2015 IceBreaker Piston Pumps Flow Rate 150 cm – 300 cm B_04259...

  • Page 3: Table Of Contents

    4.1.1 Electrical Equipment 4.1.2 Personnel Qualifi cations 4.1.3 Safe Work Environment Safety Instructions for Staff 4.2.1 Safe Handling of WAGNER Spray Devices 4.2.2 Grounding the Device 4.2.3 Product Hoses 4.2.4 Cleaning and Flushing 4.2.5 Handling Hazardous Liquids, Varnishes and Paints 4.2.6...
  • Page 4 Materials of Paint-wetted Parts 5.5.2 Recommended Packings 5.5.3 Technical Data 5.5.3.1 Technical Data for Jaguar and PROTEC 5.5.3.2 Measurements and Connections for Jaguar and PROTEC 5.5.3.3 Technical Data for Tiger 5.5.3.4 Measurements and Connections for Tiger 5.5.4 Volume Flow 5.5.5...
  • Page 5 How Can Spare Parts Be Ordered? 13.2 Overview of the Components 13.3 Air Motors 13.3.1 Jaguar Air Motor 9" 13.3.2 Air Motor Regulator for Jaguar and PROTEC 13.3.3 PROTEC Air Motor 10" 13.3.4 Tiger Air Motor 12" 13.3.5 Tiger Air Motor Regulator 13.4 Connection Sets 13.5...

  • Page 6: About These Instructions

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to operating and service staff .

  • Page 7: Languages

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: Language Order No. Language Order No. Language Order No. German 2340281 English 2340282 French 2340285 Italian 2340284 Spanish 2340286 Russian 2351798...

  • Page 8: Terminology For The Purpose Of This Manual

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal fl ushing of paint-wetted parts with fl ushing agent Staff qualifi cations Trained person Is instructed in the tasks assigned to him/her, the potential...

  • Page 9: Correct Use

    See Chapter 3. SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use. Use the device only to work with the products recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fi xtures.

  • Page 10: Processible Working Materials

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL PROCESSIBLE WORKING MATERIALS Working materials Water-dilutable products Solvent based materials Primers Epoxy and polyurethane lacquers, phenolic lacquers Underside protection, fi re protection materials Legend recommended limited suitability less suitable NOTICE Abrasive working materials and pigments! Greater wear of parts carrying the product.

  • Page 11: Reasonably Foreseeable Misuse

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL REASONABLY FORESEEABLE MISUSE The forms of misuse listed below may result in physical injury or property damage: coating work pieces which are not grounded; unauthorized conversions or modifi cations to the pneumatic pump; processing dry or similar coating products, e.g., powder;...

  • Page 12: Identification

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION As defi ned in Directive 94/9/EC (ATEX 95), the device is suitable for use in potentially explosive areas. CE mark (European Communities) Explosion-proof equipment Device class II (not mining) Category 2 device (suitable for zone 1) Ex-atmosphere gas...

  • Page 13: Type Plate

    VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: Do not knock or push the device against steel or rusty iron.

  • Page 14: General Safety Instructions

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL EQUIPMENT Electrical devices and equipment...

  • Page 15: Safety Instructions For Staff

    In electrostatics application: Anyone fi tted with a pacemaker must not enter the high- voltage area! 4.2.1 SAFE HANDLING OF WAGNER SPRAY DEVICES The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or fl ushing agents: Never point the spray gun at people.

  • Page 16: Grounding The Device

    VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL If needed, the liquid ejection devices must be checked by experts (e.g. Wagner service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500. - For shut down devices, the examination can be suspended until the next start-up.

  • Page 17: Cleaning And Flushing

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Make sure that the hoses are laid only in suitable places. Hoses should not be laid in the following places under any circumstances: - in high-traffic areas - at sharp edges - on moving parts - on hot surfaces Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the hoses are...

  • Page 18: Handling Hazardous Liquids, Varnishes And Paints

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Only electrically conductive tanks may be used for cleaning and fl ushing agents. The containers must be grounded. An explosive gas/air mixture forms in closed containers. Never spray into a closed tank when using solvents for fl ushing. External cleaning When cleaning the exterior of the device or its parts, also observe the following: Disconnect the pneumatic supply line.

  • Page 19: Description

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL DESCRIPTION DESIGN 1 Control housing with integrated silencer 2 Air pressure regulator 3 Ball Valve 4 Air motor 5 Compressed air Inlet 6 Mounting fl ange 7 Separating agent cup 8 Material outlet 9 Fluid section 10 Material inlet...

  • Page 20: Protective And Monitoring Equipment

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL PROTECTIVE AND MONITORING EQUIPMENT Safety valve The air motor is fi tted with a safety valve. The safety valve has been set and sealed at the factory. In case of pressures over and above the permissible operating pressure, the valve, which is held with a spring, automatically opens and releases the excess pressure.

  • Page 21: Data

    O-rings PTFE Packings Standard = Ultra high molecular weight polyethylene = PTFE with graphite 5.5.2 RECOMMENDED PACKINGS WAGNER packings are manufactured in four diff erent materials: Product Color Leather dark brown PTFE with graphite black Ultra high molecular weight transparent...

  • Page 22: Technical Data For Jaguar And Protec

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 5.5.3.1 TECHNICAL DATA FOR JAGUAR AND PROTEC Measuring Description unit Pump ratio 75:1 55:1 60:1 Volume fl ow per double stroke cm3; cc Maximum operating overpressure 7687 6382...

  • Page 23: Measurements And Connections For Jaguar And Protec

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 5.5.3.2 MEASUREMENTS AND CONNECTIONS FOR JAGUAR AND PROTEC mm; inch mm; inch mm; inch 1145; 45.0 1157; 45.5 1169; 46.0 304; 12 ~582; 22.9 470; 18.5 483; 19.0 675;...

  • Page 24: Technical Data For Tiger

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 5.5.3.3 TECHNICAL DATA FOR TIGER Measuring Description Unit Pump ratio 72 :1 Volume fl ow per double stroke ( cm3; cc Maximum operating overpressure MPa; bar; psi 53; 530; 7687 Maximum possible strokes in operation /min.

  • Page 25: Measurements And Connections For Tiger

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 5.5.3.4 MEASUREMENTS AND CONNECTIONS FOR TIGER Unit Unit Unit 1106 43.5 inch inch 0.35 inch 20x48 13.4 inch 0.8x1.9 inch 0.35 inch 22.1 inch inch G1 1/2" M24x1.5 20.4 inch inch...

  • Page 26: Volume Flow

    10 MPa 15 MPa 20 MPa continuous operation 70 bar 100 bar 150 bar 200 bar at 40 DH/min (Jaguar, inch mm Spray angle 1015 psi 1450 psi 2175 psi 2900 psi PROTEC) or 30 DH/min (Tiger) 0.007 0.18 40°...
  • Page 27 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL JAGUAR 75-150 JAGUAR 55-200 Stroke frequency /min Stroke frequency /min bar (MPa) nl/min <psi> <scfm> 500 (50) 5000 <7250> <175> 400 (40) 4000 <5800> <140> 300 (30) 3000 <4350>...

  • Page 28: Pressure Regulator Unit

    To ensure problem-free operation it is recommended that a WAGNER high-pressure fi lter be used. These have been developed especially for WAGNER pneumatic pumps. The fi lter inserts can be exchanged depending on the product to be used. The high-pressure fi lter corresponding to the device can be found in the "Accessories"...

  • Page 29: Air Filter Set Pc (Option)

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL AIR FILTER SET PC (OPTION) The air fi lter serves to fi lter the inlet's compressed air. Assembly of the air fi lter set PC on the PC heavy duty trolley (1): Mount the air fi lter (2).

  • Page 30: Heater Set Pc (Option)

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL HEATER SET PC (OPTION) The electric, continuous-fl ow heater with explosion protection is downstream of the pump. The coating product can only be heated to maximum 80 °C. The continuous-fl ow heater is fi tted with a temperature limiter.

  • Page 31: Feed Pump (Option)

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 5.10 FEED PUMP (OPTION) A feed pump can be used with high-viscosity products or longer feed lines. Dimensioning of the feed pump The IceBreaker piston pumps pump the working material to the product output with up and down strokes but only draw in new product on the up stroke.

  • Page 32: Assembly And Commissioning

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRAINING ASSEMBLY/COMMISSIONING STAFF The assembly and commissioning staff must have the technical skills to safely undertake commissioning. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 33: Assembling The Pump

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL ASSEMBLING THE PUMP Note: This pump can be used as part of a spraying system for Airless applications. The individual components are shown in the accessories, or can be arranged with a spraypack confi gurator. The nozzles must be selected according to the gun operating manual.

  • Page 34: Grounding

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL GROUNDING WARNING Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks. Clean the piston pump only with a damp cloth. Ground all device components. Ground the work pieces to be coated.

  • Page 35: Commissioning

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Safe operation of the IceBreaker pump is only guaranteed with a ground connection. Connect all ground cables using a short and direct route. Procedure: 1. Ground the pump, connect the grounding cable to potential equalization on-site.

  • Page 36: Operation

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF The operating staff must be qualifi ed and fi t to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 37: General Rules For Making Adjustments To The Spray Gun

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from fl ying parts. Ensure that the pump and suction system are always completely filled with fl ushing agent or working material.

  • Page 38: Spraying

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL SPRAYING 1. Visual check: personal safety equipment, grounding and Closed all devices ready to use. 2. Secure the spray gun and place the nozzle in the gun. 3. Set required working Open pressure on the pressure regulator (1).

  • Page 39: Basic Flushing

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL BASIC FLUSHING Closed Flush regularly Regular fl ushing, cleaning and maintenance ensures the pumps' high pumping and suction capacity. Open Hardener pumps in 2K systems Do not fl ush hardener pumps with water, rather only using suitable fl ushing agents (solvents).

  • Page 40: Cleaning And Maintenance

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.

  • Page 41: Decommissioning And Cleaning

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 8.1.3 DECOMMISSIONING AND CLEANING The device should be cleaned for maintenance purposes. Ensure that no remaining product dries on and sticks to the device. 1. Carry out work interruption Chapter 7.5.

  • Page 42: Maintenance

    After maintenance - Commissioning in accordance with Chapter 6.6. According DGUV regulation 100-500: - The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.

  • Page 43: Regular Maintenance Work

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 8.2.3 REGULAR MAINTENANCE WORK 1. Check the level of separating agent in the separating agent cup every day, and top up if necessary. 2. Check and clean the high-pressure fi lter every day or as required. (See Chapter 8.2.7) 3.

  • Page 44: Emptying The Pump

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 8.2.5 EMPTYING THE PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from fl ying parts. Ignition of potentially explosive surrounding atmosphere. Empty the device slowly and in a controlled manner.

  • Page 45: Filling The Empty Pump

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 8.2.6 FILLING THE EMPTY PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from fl ying parts. Ignition of potentially explosive surrounding atmosphere. Empty and fi ll the device slowly and in a controlled manner.

  • Page 46: Cleaning And Replacing The High-Pressure Filter

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 8.2.7 CLEANING AND REPLACING THE HIGH-PRESSURE FILTER 1. Flush the pump and HP fi lter in accordance with Chapter 7.6, Filter installation position and while doing so: Preferred Turned over - At the preferred fi lter installation position: Flush via the return fl ow valve (1).

  • Page 47: Product Hoses, Tubes And Couplings

    – 6 years from the date of the hose crimping (see fi tting embossing). – 10 years from the date of the hose imprinting. Fitting Hose imprinting Meaning embossing Meaning Name / WAGNER (if present) Manufacturer xxx bar Pressure Date of yymm manufacture (year/...

  • Page 48: Troubleshooting And Rectification

    The air motor is iced up There is a lot of condensation water Install a water separator. in the air supply. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center.

  • Page 49: Repairs

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL REPAIRS 10.1 REPAIR STAFF Repair work must be carried out carefully by qualifi ed and trained staff . They should be informed of specifi c hazards during their training. The repairs must be carried out in accordance with the corresponding service manual.

  • Page 50: Accessories

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL ACCESSORIES 12.1 ACCESSORIES FOR PRODUCT OUTLET Accessories list Designation Order No. Order No. Order No. Order No. Piston pump PE/TG (Tiger: PE/L) 2339845 2339846 2351205 2339847 Separating agent 250 ml; 250 cc 9992504 Grounding cable 3 m;...
  • Page 51 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL B_04269...

  • Page 52: Accessories For Product Inlet

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 12.2 ACCESSORIES FOR PRODUCT INLET 12.2.1 SUCTION HOSE For trouble-free intake, use hoses which are as short as possible. The maximum hose length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose. Accessories for product inlet Designation Order No.

  • Page 53: Liter Tank

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 12.2.2 20 LITER TANK Accessories for product inlet Designation Order No. Order No. Order No. Order No. Piston pump PE/TG (Tiger: PE/L) 2339845 2339846 2351205 2339847 20 liter tank 2341278 Coarse sieve 2348279...

  • Page 54: Accessories For Trolley And Wall Mount

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 12.3 ACCESSORIES FOR TROLLEY AND WALL MOUNT Accessories for trolley and wall mount Designation Order No. Order No. Order No. Order No. Piston pump PE/TG (Tiger: PE/L) 2339845 2339846 2351205 2339847...

  • Page 55: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.

  • Page 56: Overview Of The Components

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.2 OVERVIEW OF THE COMPONENTS Designation Order No. Order No. Order No. Piston pump 2339845 2339846 2351205 Fluid section 2340007 2340008 2349152 Air motor 2329625 2342487 2351208 Connection set for air motor - fl uid 2350033 2350036 2351190...
  • Page 57 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Designation Order No. Piston pump 2339847 Fluid section 2340009 Air motor 2329627 Connection set for air motor - fl uid section 2350037 Grounding cable, complete 236219 Molykote DX grease 9992616 Tightening torque for air motor/fl uid section 70 Nm;...

  • Page 58: Air Motors

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.
  • Page 59 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 40 Nm / 30 lbft 70 Nm / 52 lbft 140 Nm / 103 lbft 8-10 Nm / 6-7 lbft 20 Nm 15 lbft 40 Nm / 30 lbft B_03928 Do not dismount the piston of the spool and sleeve assembly (pos.
  • Page 60 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Jaguar air motor 9" spare parts list Designation Order No. Order No. O-ring 9974143 Rod seal 9974217 Pilot valve 369290 Spool-sleeve combination assembly, ISO3 369907 Permaglide bushing 9962019...
  • Page 61 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Jaguar air motor 9" spare parts list Designation Order No. Order No. Shoulder ring 369324 Hexagon screw 9900150 O-ring 9974262 Air pipe 369306 O-ring 9971004 Damping washer 369304...

  • Page 62: Air Motor Regulator For Jaguar And Protec

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.3.2 AIR MOTOR REGULATOR FOR JAGUAR AND PROTEC B_03937 9" 10" Order No. for Order No. for Jaguar air motor regulator spare parts list Jaguar PROTEC 75-150 60-240...
  • Page 63 Air motor 10", complete 2351208 Hexagon screw without shaft 9900150 Shoulder ring 369324 Lifting eye nut 369325 Washer 9925034 WAGNER PROTEC 10 label 2353725 Hood 9 369311 Velcro fastener adhesive part 9999151 Velcro fastener coating part 9999152 Sound deadening pad 9 369319...
  • Page 64 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL PROTEC PROTEC 10" air motor spare parts list Designation Order No. Detent element, complete ISO 3 369027 Lock space 10 2354548 Cover 2354549 O-ring 9971375 Securing ring 9999360 Threaded plug G1/4"...
  • Page 65 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 140 Nm; 103 lbft 40 Nm; 30 lbft 70 Nm; 52 lbft 10 Nm; 7 lbft ≤ 4 Nm; ≤ 3 lbft 42 43 40 Nm; 30 lbft Grease all O-rings with Mobilux EP2 (pos.
  • Page 66 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL PROTEC PROTEC 10" air motor spare parts list Designation Order No. Pistonwasher 12 370303 Damping washer 12 370304 Piston rod 10 2348760 Tube 10 2347029 O-ring 9971004 Compressed air tube 10 2347257 Type plate PP3000 Warning label...
  • Page 67 DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.
  • Page 68 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 40 Nm / 30 lbft 3 / 2 200 Nm / 148 lbft 70 Nm / 51 lbft 8-10 Nm / 6-7 lbft 20 Nm / 15 lbft 60 Nm / 44 lbft 75 a) B_03954...
  • Page 69 9998274 Air tube 12 370306 Cylinder tube 12/150 370403 O-ring 9971129 O-ring 9974089 Hood 9 369311 Sound absorbing mat 9 369319 WAGNER 12 Tiger label 2330374 Hexagon screw 9900150 Hexagon screw 9907208 Screw 9907125 Washer 9920107 Washer 9925034 Silencer 9...
  • Page 70 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Tiger air motor 12" spare parts list Designation Order No. Control-fl ange 12 370317 Compressed air tube 12 370404 Socket cap screw 9900313 Socket cap screw 9900314 Washer 9920102 Washer 9925029...

  • Page 71: Tiger Air Motor Regulator

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.3.5 TIGER AIR MOTOR REGULATOR Tiger air motor regulator spare parts list Designation Order No. Pressure regulator unit 12", complete 2328610 Pressure regulator valve 12" 2309974 Distibutor block LR-D Maxi 12 2310588 Pressure gauge 0-10 bar (d50) 9998725...

  • Page 72: Connection Sets

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.4 CONNECTION SETS Tightening torque Jaguar Jaguar PROTEC Tiger 75-150 55-200 60-240 72-300 50 Nm; 70 Nm; 52 lbft 37 lbft Assembly with air motor and fl uid section: see Chapter 13.2...

  • Page 73: Fluid Sections

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.
  • Page 74 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL +10 Nm 70 Nm + 7 lbft 52 lbft 100 Nm 74 lbft 160 Nm 118 lbft B_05282 Regarding position 4: Tighten by hand on block. If necessary, hit the cam with a rubber mallet and use a spanner to hold position 3.
  • Page 75 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Only for 2K systems (hardener pump) Spare parts list for fl uid section Designation Order No. Order No. Order No. Packing PE/TG, complete (small) 367991 Packing PE/L complete (small) 367993 Packing PE/T, complete (small) 367992...

  • Page 76: Fluid Sections 200 Cm3 – 240 Cm3

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.5.2 FLUID SECTIONS 200 CM3 – 240 CM3 Spare parts list for fl uid section PE/T PE/T Order Order Order Order Order Order Designation Fluid section 2340008 2349152 Pipe 2336658 2346793...
  • Page 77 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL +10 Nm 100 Nm + 7 lbft 74 lbft 120 Nm 200 Nm 89 lbft 148 lbft B_05283 Regarding position 4: Tighten by hand on block. If necessary, hit the cam with a rubber mallet and use a spanner to hold position 3.
  • Page 78 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Spare parts list for fl uid section PE/T PE/T Order Order Order Order Order Order Designation Packing PE/TG, 2341474 2353075 complete (large) Packing PE/L, 2342074 2353076 complete (large) Packing PE/T, 2345986 2353077...

  • Page 79: Fluid Section 300 Cm3

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.
  • Page 80 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 140 Nm; 103 lbft 300 Nm; 221 lbft 250-260 Nm; 184-191 lbft Regarding position 33: Tighten by hand on block. If necessary, hit the cam with a rubber mallet and use a spanner to hold position 11.
  • Page 81 150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL Only for 2K systems (hardener pump) Spare parts list for fl uid section Designation Order No. Order No. Cylinder 300 370503 Snap ring fl ange 300 370511 O-ring 9974118 Support ring 34/50-300 369518...

  • Page 82: High-Pressure Filter (Up To 530 Bar; 7687 Psi)

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.6 HIGH-PRESSURE FILTER (UP TO 530 BAR; 7687 PSI) 90 Nm; 66 lbft Tighten pos. 3 by hand Identifi cation of the fi lter 530 bar; 7687 psi 140 Nm 103 lbft B_04278...
  • Page 83 DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit.

  • Page 84: Suction Hose Dn38

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.7 SUCTION HOSE DN38 For trouble-free intake, use hoses which are as short as possible. The maximum hose length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose.

  • Page 85: Suction Tube Pc

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.8 SUCTION TUBE PC Designation Order No. Suction tube PC complete 2348257 Sealing sleeve 2329898 Fitting-DF-MM-R1"-M36x2-SSt 2328438 O-ring, PTFE 9955863 Union nut GF-374 2348210 Suction adapter 2348094 O-ring, PTFE 369527 = Wearing part Assembly on the pump and 20 liter tank: see Chapter 12.2.2.

  • Page 86: Pc Heavy Duty Trolley

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.9 PC HEAVY DUTY TROLLEY Assembly for Jaguar and PROTEC Mount bracket holder (3) above the crossbar (4). B_05285 Assembly for Tiger Mount bracket holder (3) below the crossbar (4).

  • Page 87: Air Filter Set Pc

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.9.1 AIR FILTER SET PC If necessary turn the adaptor plate 180° so that the air fi lter can be B_04280 mounted on the trolley. Observe the air fi lter's fl ow direction.

  • Page 88: Heater Set Pc

    150 cm - 300 cm VERSION 05/2015 ORDER NUMBER DOC2340282 OPERATING MANUAL 13.9.2 HEATER SET PC B_04281 80 Nm; 59 lbft Designation Order No. Heater set PC (for installation, see Chapter 12.3) 2339728 Heater (for details and spare parts, see the operating 65021 manual, continuous-fl ow heater, order No.

  • Page 89: Warranty And Conformity Declarations

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 90: Ce Declaration Of Conformity

    T4: With dry running protection. EC Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2302304 14.4...
  • Page 92 Order No. 2340282 Edition 05/2015 Germany Phone Telefax E-mail Switzerland Phone Telefax More contact addresses on the internet at: Company/Locations/WAGNER worldwide Subject to changes without notice...

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