Table Of Contents; Required Tools - Manitou MATTTOC PRO Service Manual

TABLE OF CONTENTS

SECTION
Required Tools
Casting Removal & Service
Air Spring Service
MC2 Sealed Damper Service
Mattoc Pro Casting Installation
Mattoc Pro Compression Knob Installation
VTT6 Damper Service
ABS+ Damper Service
Mattoc, JUnit, & Circus Casting Installation
VTT6 & ABS+ Damper Installation
Travel Change (Optional)
Travel Spacers & IVA Settings
Exploded Views
4
MATTOC / JUNIT 34 / CIRCUS 34 SERVICE GUIDE

REQUIRED TOOLS

Below is a list of tools necessary for changing the travel on the Mattoc, JUNIT
PAGE NUMBER
34, and Circus Pro forks:
5
• Safety Glasses
6
• Nitrile Gloves
• Lint-Free Rags
9
• Torque Wrench (6-220 in-lb [0.7-25 Nm])
16
• 2mm Hex Wrench
20 • 8mm Hex Wrench
• 14mm Box End Wrench
23
• Shock Pump
24
• Cassette Lockring tool* (e.g. Park tool FR-5.2)
• 1" socket
26
• 8mm Socket *
28
• 24mm Socket *
• (Optional, replaces items above with*) Manitou Tool Kit - Manitou part number
31
34
• Travel Spacer kit 141-36713-K032
36
44
Below is a list of additional tools necessary for a full service of the Mattoc,
JUNIT 34, and Circus Pro forks:
• 11mm Socket (Pro and Expert Only)
• Plastic or non-marring pick
•
• 5wt Maxima Fork oil (85-0023) or 3wt Maxima Fork oil (141-34078-K016)
• Semi-bath Oil, 5/40w Synthetic - Manitou part number 85-0022
• Slickoleum™ Grease
• Isopropyl alcohol
• 34mm seal install tool 172-37540-K002
• Cartridge Damper Bleed Kit 141-30694-K020 (Pro Only)
• 34mm seal kit 141-39022-K020 (Pro) or 141-34000 (Exp/Comp)
• Air piston Seal Kit 141-32155-K012 (Pro/Exp) or 141-32156-K011 (Comp) or
ground 24mm socket)
Rebuild kit 141-39022-K021
MATTOC / JUNIT 34 / CIRCUS 34 SERVICE GUIDE
5