Checking The Kickstarter - Yamaha MIO Service Manual

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KICKSTARTER
2. Remove:
• kickstarter pinion gear 1
• kickstarter pinion gear clip 2
NOTE:
Turn the kickstarter crank attached to the kick-
starter shaft in the direction of the arrow a and
remove the kickstarter pinion gear and kick-
starter pinion gear clip together.
3. Remove:
• oil seal 1
• circlip 2
• washer 3
4. Remove:
• kickstarter shaft 1
• kickstarter spring 2
• spacer
EAS00339

CHECKING THE KICKSTARTER

1. Check:
• kickstarter shaft
• kickstarter pinion gear
Damage/wear → Replace.
2. Check:
• kickstarter spring
Damage/wear → Replace.
3. Measure:
• kickstarter pinion gear clip friction force
(with the spring gauge)
Out of specification → Replace the kick-
starter pinion gear clip.
Kickstarter pinion gear clip fric-
tion force
1.0 ~ 3.5 N
(0.10 ~ 0.36 kgf, 0.22 ~ 0.79 lb)
ENG