Checking The Kickstarter; Transmission - Yamaha CS50 Service Manual

INSPECTION AND REPAIR
EAS00339

CHECKING THE KICKSTARTER

1. Check:
• kick gear teeth
• kick pinion gear teeth
Damage/wear
2. Check:
• mating dogs (kick pinion gear and one-way
clutch)
Rounded edges/Damage
3. Measure:
• kickstarter pinion gear clip force
(with the spring gauge)
Out of specification
kickstarter pinion gear clip.

TRANSMISSION

1. Inspect:
• main axle
• drive axle
• secondary sheave axle
Burrs/Chips/Non-uniformity/Wear
Replace
2. Inspect:
• secondary sheave axle bearing
• drive axle bearing
• main axle bearing
Pivot the inner guide of the bearing.
Excessive play/Non-uniformity
Replace
Pitting/Damage
4-16
Replace.
Replace the
Kickstarter pinion gear clip force
150 ~ 250 gr (5.3 ~ 8.8 oz)
Replace
ENG
Replace.