Assa Abloy besam SW100 Installation And Service Manual
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Assa Abloy besam SW100 Installation And Service Manual

Low energy swing door operator
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Besam Low Energy Swing Door Operator
SW100
Installation and Service Manual
1003680-US-4.0 – Issue 2007-10-11
ASSA ABLOY, the global leader in door opening solutions

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  • Page 1 Besam Low Energy Swing Door Operator SW100 Installation and Service Manual 1003680-US-4.0 – Issue 2007-10-11 ASSA ABLOY, the global leader in door opening solutions...
  • Page 2 © All rights in and to this material are the sole property of ASSA ABLOY Entrance Systems AB. Copying, scanning, alter- ations or modifications are expressly forbidden without the prior written consent of the applicable company within ASSA ABLOY Entrance Systems AB. Rights reserved for changes without prior notice.

  • Page 3: Table Of Contents

    Table of content Revision ..............4 Important information .

  • Page 4: Revision

    Revision Revision The following pages have been revised: Page Revision 2.3 Glazing materials added Cover depth changed from 5 3/16” to 5 1/8” Issue 2007-10-11 1003680-US-4.0...

  • Page 5: Important Information

    Important information Important information Important notice To avoid bodily injury, material damage and malfunction of the product, the instruc- tions contained in this manual must be strictly observed during installation, adjust- ment, repairs and service, etc. Only Besam-trained technicians should be allowed to carry out these operations.

  • Page 6: Introduction

    Introduction Introduction This manual contains the necessary details and instructions for the installation, main- tenance and service of the low energy swing door operator SW100, a universal elec- tro-mechanical operator suitable for all low energy applications of swing doors. The SW100 can be mounted on either side of the door header for pull or push action, and is suitable for single or double doors fitted with butt hinges, offset or center pivots.

  • Page 7: Technical Specification

    Technical specification Technical specification Power supply: 120 V AC +10/-15%, 50/60 Hz Power consumption: max. 75 W Auxiliary voltage: 24 V DC, max. 400 mA Internal control fuse: 2 x T 6.3 AH 250 V Door width: 36-48” (914-1219 mm) Electro-mechanical locking Selectable: 12V DC, max.

  • Page 8: How The Sw100 Works

    How the SW100 works How the SW100 works The low energy swing door operator SW100 uses a DC motor and a gear-reduction system to drive an arm system, which opens the door. Closing power is provided by a motor and a clock spring. An electronic control unit uses a motor encoder and a microprocessor to control the door’s movement.
  • Page 9 How the SW100 works Functions on the basic control unit CU-ESD (see also page 32) 5.3.1 Power failure During power failure the operator acts as a door closer with controlled closing speed. 5.3.2 Spring force The operator is delivered with spring pre-tension factory set to 210°. If necessary, the spring tension can be electronically adjusted with a potentiometer to required closing force.
  • Page 10 How the SW100 works 5.3.7 Mat safety means that: • a closed door will not open, if someone steps on the mat • an open door will not close, if someone steps on the mat • during opening, the door will continue to open, even if someone steps on the mat •...
  • Page 11 How the SW100 works 5.4.5 Open / close impulse The impulse will open the door and the door will stay open until a new impulse is given. If no impulse is given the door will close after 15 minutes. This can be made infinite by changing group of parameters (see page 42).

  • Page 12: Models

    Models Models Two main models of the low energy swing door operator SW100 are available: • Single operator • Double operator The operators are non-handed and not dependent on the hinges. The operators suit both pushing and pulling arm systems. Single operator The product is delivered complete with back plate, control unit, end plates and cover.

  • Page 13: Part Identification

    Part identification Part identification Item No. Description 1003547 Back plate (shorty) 1003498 Transmission unit/operator 1003532 Control unit CU-ESD 1003554 EXU-SI (Kit to extend the security functions) – optional 1003557 EXU-SA (Kit to extend the safety functions) – optional 1700607 Mains contact 1003540 Door stop body 1003542...

  • Page 14: Options

    Options Options Arm systems 8.1.1 Arm system, PUSH P/N: 1003576 This arm system is delivered with drive arm, telescopic part and door fitting. It is used if the operator is installed on the wall on the opposite side of the door swing, and approved for fire door application.
  • Page 15 Options 8.1.3 Arm system, PULL P/N: 1003577 This arm system is delivered with drive arm, guide shoe and door fitting. PULL 8.1.4 Reveal spacer, PULL P/N: 173804BK 40 mm (1-9/16") 40 (1-9/16") 60 (2-3/8") 8.1.5 Drive shaft extension kits 70 mm (2-3/4") 50 mm (2")
  • Page 16 Options Push plates For disable use, mount push plate 31” above floor level. 8.2.1 Push plates PRESS TO OPEN P/N: 75-02-101 P/N: 75-02-102 PRESS TO OPEN P/N: 75-02-107 P/N: 75-02-108 P/N: 75-02-280 8.2.2 Remote transmitter push plates PUSH PUSH PUSH TO OPEN OPEN PUSH...
  • Page 17 Options Control switches 8.3.1 Power On/Off switch (enclosed with the operator) White Brown P/N: 1003581 8.3.2 On/Off/Hold open switch White Brown Green P/N: 1003582 Function Program Impulses from activation units connected to XIMP are forwarded into inner impulse (see page 32). Impulses from activation units connected to XIMP are not forwarded into inner impulse.
  • Page 18 Options Sync cable for double doors (synchronizing of 2 operators) Note: The connection/marking of the sync cable MASTER SLAVE determines which of the operators is the master and slave. P/N: 1003583 How to cut the jumper for double doors Function Door design Cut the jumper with color Opening...
  • Page 19 Options Extension units (installation see page 33) EXU-SI (kit for security functions) EXU-SA (kit for safety functions) P/N: 1003554 P/N: 1003557 Labels P/N: 75-20-100 Dual Side “Automatic Door / Do Not Enter” – (Out) AUTOMATIC DOOR P/N: 75-20-101 DO NOT Dual Side “Automatic Door / Do Not Enter”...

  • Page 20: Pre-Installation

    Pre-installation Pre-installation General tips/Safety concerns • For enhanced security and vandalism protection, always mount the operator access in the interior of a building whenever possible. • Make sure that the power is off before installing. • Make sure that the door leaf and the wall are properly reinforced at the installation points.
  • Page 21 Pre-installation Installation examples 1. Aluminum profile system A Steel reinforcement or rivnut 2. Plasterboard wall B Wood reinforcement 3. Reinforced concrete wall and brick wall C Expansion-shell bolt (for brick wall min. M6x85, UPAT PSEA B10/25) 4. Plasterboard wall 1003680-US-4.0 Issue 2007-10-11...
  • Page 22 Pre-installation Fastening requirements Base material Minimum requirements of wall profile* Steel 3/16" (5 mm)** Aluminum 1/4" (6 mm)** Reinforced concrete min. 2" (50 mm) from the underside Wood 2" (50 mm) Brick wall Expansion-shell bolt, min. M6x85, UPAT PSEA B10/25, min. 2" (50 mm) from the underside * Besam minimum recommended requirements.

  • Page 23: Mechanical Installation

    Mechanical installation Mechanical installation Note: Consider all power wire entry locations and signaling wires before preparing back plate. 10.1 Operator with PUSH arm system PUSH 0" – " " " 0" – 1 " " 2" 0" – 2 " "...
  • Page 24 Mechanical installation Cont. “Operator with PUSH arm system” Left hand Operator should be attached using the top/ centered bolt first, then follow pattern Issue 2007-10-11 1003680-US-4.0...
  • Page 25 Mechanical installation Cont.”Operator with PUSH arm system” Right hand C L 1 C L 2 C L 1 C L 2 Operator should be attached using the top/centered bolt first, then follow pattern 1003680-US-4.0 Issue 2007-10-11...
  • Page 26 Mechanical installation Cont.”Operator with PUSH arm system” (2x) 90° Note: Important measurement for correct opening and closing force 3 / 8" 19 lbf·ft (25 Nm) Issue 2007-10-11 1003680-US-4.0...
  • Page 27 Mechanical installation 10.2 Operator with PULL arm system PULL " " " 2" " " " ≤ 5 " " x 2 " 1003680-US-4.0 Issue 2007-10-11...
  • Page 28 Mechanical installation Cont. “Operator with PULL arm system” Right hand C L 1 C L 2 Operator should be attached C L 2 using the top/centered bolt C L 1 first, then follow pattern Issue 2007-10-11 1003680-US-4.0...
  • Page 29 Mechanical installation Cont. “Operator with PULL arm system” Left hand C L 1 C L 2 C L 1 C L 2 Operator should be attached using the top/centered bolt first, then follow pattern. 1003680-US-4.0 Issue 2007-10-11...
  • Page 30 Mechanical installation Cont. “Operator with PULL arm system” Click 19 lbf·ft (25 Nm) Click Right hand Left hand Issue 2007-10-11 1003680-US-4.0...

  • Page 31: Electrical Connection

    Electrical connection Electrical connection • During any work with the electrical connections the mains power must be discon- nected. • If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. 11.1 Connection box Fitting...
  • Page 32 Electrical connection 11.2 Control units 11.2.1 CU-ESD The CU-ESD can be equipped with extension units, EXU-SI and/or EXU-SA, depending on the functions required (see page 10). Encoder Power On/Off switch (Required for proper operation.) Motor Synchronizing of double doors On/Off/Hold open switch Learn button 24 V DC Lock-out for OPD (–)
  • Page 33 Electrical connection 11.2.2 Extension units EXU-SI / EXU-SA Installation To extend the functions, the extension units can be mounted on top of the control unit CU-ESD, separately or combined. Torx T10 EXU-SA 5 mm nut driver EXU-SI Mains contact Tag strip long 2 pcs EXU short 1 pc EXU CU-ESD...
  • Page 34 Electrical connection 11.2.3 Extension unit EXU-SI Functions This extension unit has inputs for electro-mechanical lock, program selector, kill function, open/close, key opening and outer impulse. +24 V DC OPEN Program selector EXIT Unlocked signal from lock Kill reset (see jumper below) KRST Kill impulse KILL...
  • Page 35 Electrical connection 11.2.4 Extension unit EXU-SA This extension unit has inputs for door mounted sensors, which can give presence impulse on approach side and/or presence detection on swing path side. Relay output for error indication or door indication is also integrated. Functions Monitoring of presence detection Monitoring of presence impulse...

  • Page 36: Start-Up

    Start-up Start-up The spring pre-tension is factory set to 210° and is normally not necessary to adjust. If adjustment has to be carried out (see page 40). 12.1 Adjusting the door stop 1. Close the door. 2. Turn the potentiometer SPTE to 0° (if not already on 0°). SPTE CU-ESD 0°...
  • Page 37 Start-up 6. Mount the door stop arm on the splines a), as close as possible to the stop block b). Fine-adjust if necessary with the screw on the stop block c). 7. Close the door by turning the potentiometer SPTE to 0° and let the door close. Note: Impulses are not accepted if SPTE is more than 0°.
  • Page 38 Start-up 12.2 Auto-learn – automatically sets back and latch check (recommended) This learning is performed by pushing the Learn button (LRN). Note: • Before the learning procedure starts, make sure that the door has been prop- erly closed i.e., not by force. •...
  • Page 39 Start-up 12.3 Learn with advanced setting of “back- and latch-check” See the prerequisites for performing a “learn” under the heading “Auto-learn – auto- matically sets back and latch check (recommended)” on page 38. 1. Push the button once or twice as for auto-setting. 2.
  • Page 40 Start-up 12.6 Reducing / Increasing the “Spring pre-tension” (SPTE) The spring pre-tension is factory set to 210° and is normally not necessary to adjust. If adjustment has to be carried out see below. 1. Loosen the door stop arm. Remove if fitted on the topside, slide down if fitted on the bottom.
  • Page 41 Start-up 12.7 Connection of activation units and accessories Passport Push plate SentryScan QuadScan 1 2 3 4 5 6 7 PRESS Kill TO OPEN switch SuperScan 1 2 3 4 1 2 3 4 5 6 7 8 CU-ESD CU-ESD (6 1 EXU-SI 13 3...

  • Page 42: Changing Group Of Parameters

    Changing group of parameters Changing group of parameters 1. Disconnect batteries if any. 2. Disconnect the mains contact. 3. Press the “Learn button (LRN)” and keep it depressed. 4. Connect the mains contact. 5. Watch the “Error LED”. 6. Release the “Learn Button” after the 5 seconds (LED is out). The “Error LED”...

  • Page 43: Cover

    Cover Cover The cover and back plate are manufactured in clear anodized aluminum. The end plates are made of black painted steel sheet. 14.1 Creating slot in the cover for the drive shaft 1. Measure the distance X on the mounted operator from the pivot end of the back plate to the center line of the output shaft.

  • Page 44: Ansi / Bhma A156.19

    ANSI / BHMA A156.19 ANSI / BHMA A156.19 REQUIREMENTS FOR LOW ENERGY POWER OPERATED DOORS The following texts are excerpts from American National Standard for low energy power-operated doors. Please refer to the full standard if necessary. 1. Activation The operator shall be activated by a knowing act. 2.
  • Page 45 ANSI / BHMA A156.19 Table I Minimum Opening Time to Back Check or 80 degrees, which ever occurs first, and the Minimum Closing Time from 90 degrees to Latch Check or 10 degrees. “D” Door Leaf “W” Door Weight in Pounds (kg) Width - Inches (mm) 100 (45.4) 125 (56.7)
  • Page 46 ANSI / BHMA A156.19 6. Signage Doors shall be equipped with signage visible from either side, instructing the user as to the operation and function of the door. The signs shall be mounted 50" +/- 12" (1270mm +/- 305mm) from the floor to the center line of the sign. The letters shall be 5/8 inch (16 mm) high minimum.

  • Page 47: Troubleshooting

    Troubleshooting Troubleshooting Fault Possible reasons why Remedies/Explanations The door does not open Control switch is set to OFF Change the setting of the control switch - The motor does not start Mains power is missing Check the mains power switch Activation unit does not function Strap impulse inputs Presence detection is activated...
  • Page 48 Troubleshooting 16.1 Error indication • During normal operation the “Error LED” on the control unit is illuminated. • An extinguished LED indicates that there is no mains power. • A flashing light on the LED indicates that the operator is out of function (see table below).

  • Page 49: Planned Maintenance Checklist

    Planned maintenance checklist Planned maintenance checklist • Measure / Adjust Speeds – Measure to ANSI/BHMA A156.19 and local codes; adjust if necessary. • Measure / Adjust Forces – Measure to ANSI/BHMA A156.19 and local codes; adjust if necessary. • Measure / Adjust Time Delays – Measure to ANSI/BHMA A156.19 and adjust if necessary.
  • Page 52 Besam US Inc., 1900 Airport Road, US-Monroe, NC 28110 Tel: +1 704 290 5520 Fax: +1 704 290 5555 marketing@besam-usa.com ASSA ABLOY is the global leader in door opening solutions, dedicated to satisfying end-user needs for security, safety and convenience.

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