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Albany RR1000 Owner's Manual
6410T0030
Revision: EN01
Albany RR1000
© ASSA ABLOY Entrance Systems AB 2014. All rights reserved.
Lodjursgatan 10, 261 44, Landskrona, SWEDEN
800-252-2691 www.albanydoors.us

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Summary of Contents for Assa Abloy Albany RR1000

  • Page 1 Albany RR1000 Owner’s Manual 6410T0030 Revision: EN01 Albany RR1000 © ASSA ABLOY Entrance Systems AB 2014. All rights reserved. Lodjursgatan 10, 261 44, Landskrona, SWEDEN 800-252-2691 www.albanydoors.us...
  • Page 2 ASSA ABLOY, ASSA ABLOY Entrance Systems, Albany, RapidRoll, RR1000 as words and logos are registered or unregistered trademarks belonging to ASSA ABLOY Entrance Systems AB or other companies within the ASSA ABLOY Group. All rights reserved. All rights to the door and the related operating instructions are protected. Legal action will be taken in case of imitation or copying of the door system.
  • Page 3: Table Of Contents

    Albany RR1000 Owner’s Manual Table of Contents INTRODUCTION ................1 SAFETY DEFINITIONS ..............2 GENERAL SAFETY INFORMATION ............ 3 PRODUCT DESCRIPTION ............... 5 TECHNICAL INFORMATION ............7 MAINTENANCE SCHEDULE ............. 9 ADJUSTMENTS FOR CHAIN DRIVE DOORS ........11 INERTIA BRAKE RESET PROCEDURE ..........12 CURTAIN REPAIR ................
  • Page 4: Introduction

    Introduction These operating instructions are intended for use with Albany RR1000 doors with the associated control system. They constitute part of the product and describe how to use the product properly and safely throughout the product lifecycle. The operating instructions are only valid in combination with the operating instructions for the con- trol system and associated electrical schematics which are supplied on delivery.
  • Page 5: Safety Definitions

    Albany RR1000 Owner’s Manual Safety Definitions The contents of this manual are designed to help you maintain Albany RR1000 high performance doors. DO NOT execute any maintenance procedures on the high speed door unless you have read through the instructions in this manual.
  • Page 6: General Safety Information

    Additional site-specific conditions pertaining in the operation where the door is used may also apply. The Albany RR1000 door is designed and manufactured under consideration of safe- ty technical specifications. This meets the highest standard of safety. However, this safety can only be reached in operational practice if all necessary measures are met.
  • Page 7 Albany RR1000 Owner’s Manual  During operation of the door, do not stick your hands in the side frames. Keep hands and feet clear of the door at all times. Stay clear of the door while it is operating.  Never reach into the area of the top roll when the door may be energized.
  • Page 8: Product Description

    Product Description Albany RR1000 doors are vertically opening, rapid roll doors. They comprise two side frames, a top roll with an electric drive, the door curtain and a bottom profile. Side Frames The side frames guide the bottom profile and flexible door curtain that is rolled onto the top roll when the door opens.
  • Page 9 Self-Repairing Breakaway Albany RR1000 doors are designed to allow the curtain to break away from the side frames upon impact without damage to the door. Sensors integral to the curtain wind lock detect such an event and are transmitted wirelessly to the con- trol system.
  • Page 10: Technical Information

    Technical Information 6410T0030_EN01 2014-08-01 Page 7...
  • Page 11 Albany RR1000 Owner’s Manual DIMENSIONAL SPECIFICATIONS Min Width 6 ft (1,829 mm) Max Width 30 ft (9,144 mm) Min Height 6 ft (1,829 mm) Max Height 35 ft (10,668 mm) Side Frame Clearance 5 in (127 mm) Side Frame Projection...
  • Page 12: Maintenance Schedule

    Maintenance Schedule Before starting work on the door, the power must be disconnected by switching off the main power disconnect and then locked out. Then the control box needs to be checked to verify that voltage has been eliminated from the panel. Please observe that all used ladders, scaffoldings, or such, correspond with the valid safety regulations.
  • Page 13 Albany RR1000 Owner’s Manual Installation Mounting Inspect and tighten mounting hardware annually Check welding seams 6 months or 50,000 cycles Drive Inspect assembly of the torque arm and isolation bushings Inspect brake condition and function of break release lever 6 months or 50,000 cycles...
  • Page 14: Adjustments For Chain Drive Doors

    Adjustments for Chain Drive Doors Drive Chain Tension Adjustment The drive chain tension is preset from the factory. This setting should be checked af- ter the door is cycled a few times. The drive chain is to be tensioned so the deflec- tion of the slack side of the chain is equal to 2% of the distance between the shafts, or about 3/8”...
  • Page 15: Inertia Brake Reset Procedure

    Albany RR1000 Owner’s Manual Inertia Brake Reset Procedure Lock-Out Tag-out all electrical power supplied to the door be- fore making any electrical installations or connections. Also Lock-out Tag-out any equipment near the installation site if that equipment may be inadvertently operated into the area used to assemble and install the door.
  • Page 16 If the brake is engaged, the magnitude of engagement must be determined in order to proceed with the proper reset procedure sequence. First rotate the drum approximately 90degrees in the direction that lifts the door cur- tain upward. This may be accomplished using the manual chain hoist connected to the drive unit.
  • Page 17 Albany RR1000 Owner’s Manual The picture to the right shows all the parts that are in- cluded in the dampening plate repair kit (order P/N 6622T0023). Situation (6) shown on the previous page would be the only time that a repair kit would be needed.
  • Page 18: Curtain Repair

    Curtain Repair In order to work on the ripped or perforated area, the curtain must be taken out of the guides and lowered to the floor. Then, either work on an area supported by the floor or alternatively, a solid, level surface provided by a heavy table, for example. 1) Using a utility knife, set it to a depth that will penetrate the rubber down to the ny- lon cord center of the curtain and cut a rectangular section approximately 2"...
  • Page 19: Curtain Cleaning

    Albany RR1000 Owner’s Manual Curtain Cleaning Lock-Out Tag-out all electrical power supplied to the door before cleaning the door curtain. Also Lock-out Tag-out any equipment near the installation site if that equip- ment may be inadvertently operated into the area used to clean the door. Failure to properly de-energize electrical circuits and disable equipment during cleaning and/or maintenance could result in death or serious injury.
  • Page 20: Electrical Adjustments

    Electrical Adjustments Lock-Out Tag-out all electrical power supplied to the door before making any electri- cal installations or connections. Also Lock-out Tag-out any equipment near the in- stallation site if that equipment may be inadvertently operated into the area used to assemble and install the door.
  • Page 21: Technical Support Contact Information

    Please write this number below for conven- ient future reference. DOOR#: ______________________ For more information, please contact ASSA ABLOY Entrance Systems: Albany Sales Support Albany Technical Support sales.us.albany@assaabloy.com techsupport.us.albany@assaabloy.com Toll free: (800) ALBANY1 *press 3 Toll free: (800) ALBANY1 *press 1...
  • Page 22: Parts List

    8904R0002 (*set for both left and right side frames; not shown) NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01...
  • Page 23 Albany RR1000 Owner’s Manual 6410T0030_EN01 2014-08-01 Page 20...
  • Page 24: Left Side Frame Assembly

    8904R0002 (*set for both left and right side frames; not shown) NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01...
  • Page 25 Albany RR1000 Owner’s Manual 6410T0030_EN01 2014-08-01 Page 22...
  • Page 26: Drum Tube Assembly

    STUB AXLE, 2.0" 4512T0012 8.63 X .18 WALL DOOR PANEL DRUM NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01...
  • Page 27: Curtain Assembly

    Curtain Rubber RR1000 Safety Stripe Assembly Detail varies 8230TG030 Curtain Rubber RR1000 Window Assembly Detail NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01 Page 24...
  • Page 28: Bottom Beam Assembly

    8-32 RIVET NUT Zn 5404T0005 8-32 X 5/8" FLAT HEAD PH SCREW SS NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01...
  • Page 29 Albany RR1000 Owner’s Manual *see note *Quantity and arrangement of fiberglass pultrusions is dependent on door width. 6410T0030_EN01 2014-08-01 Page 26...
  • Page 30: Header Assembly (Direct Drive)

    KEY, 1/2" X 1/2" X 4" UNDERSIZED 4521T0991 BACK PLATE - END PLATE MOUNT NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01...
  • Page 31 Albany RR1000 Owner’s Manual 6410T0030_EN01 2014-08-01 Page 28...
  • Page 32: Header Assembly (Chain Drive)

    SPROCKET SINGLE 80B30 2” BORE varies 5101T0013 CHAIN #80 SINGLE NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01 Page 29...
  • Page 33 Albany RR1000 Owner’s Manual Item Part No. Description 5101T0057 SPROCKET SINGLE 80B60 2” BORE 5101T0056 SPROCKET SINGLE 80B30 2” BORE varies SAFETY BRAKE BRACKET 6622T0001 BRAKE SAFETY 5103T0001 BEARING FLANGED, 2" BORE, 4 BOLT 5103T0004 BEARING FLANGED, 2" BORE, 2 BOLT 5402T0005 .50-13 X 1.50 HEX HEAD BOLT...
  • Page 34 6410T0030_EN01 2014-08-01 Page 31...
  • Page 35 Albany RR1000 Owner’s Manual 6410T0030_EN01 2014-08-01 Page 32...
  • Page 36: Top Roll & Motor Covers (Direct Drive)

    .50-13 X 3.00 HEX HEAD BOLT varies varies .25-14 x .75 SELF DRILLING SCREW NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01 Page 33...
  • Page 37 Albany RR1000 Owner’s Manual 6410T0030_EN01 2014-08-01 Page 34...
  • Page 38: Top Roll & Motor Covers (Chain Drive)

    .50-13 HEX NUT 5402T0005 .50-13 X 1.50 HEX HEAD BOLT NOTE: Quantities marked “varies” are dependent on the specific door configuration. Please contact ASSA ABLOY Entrance systems prepared with the door serial number available for more information. 6410T0030_EN01 2014-08-01 Page 35...
  • Page 39 Albany RR1000 Owner’s Manual 6410T0030_EN01 2014-08-01 Page 36...
  • Page 40 ASSA ABLOY Entrance Systems is a business division of ASSA ABLOY. © ASSA ABLOY Entrance Systems AB 2014. All rights reserved. Lodjursgatan 10, 261 44, Landskrona, SWEDEN...

Table of Contents