ZIEHL-ABEGG Icontrol FXDM Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ZIEHL-ABEGG Manuals
  4. DC Drives
  5. Icontrol FXDM
  6. Operating instructions manual

ZIEHL-ABEGG Icontrol FXDM Operating Instructions Manual

Frequency inverter for 3 - fans
Hide thumbs Also See for Icontrol FXDM:
Table of Contents

Advertisement

Quick Links

Download this manual
english
Icontrol
FXDM
Frequency inverter for 3 ~ fans
Operating Instructions
Keep for reference!
Software version: D1334A Part.-No. B1000AA4 from version 2.37
L-BAL-E036-GB 2022/47 Index 011
Part.-No.

Advertisement

Table of Contents
loading

Related Manuals for ZIEHL-ABEGG Icontrol FXDM

Summary of Contents for ZIEHL-ABEGG Icontrol FXDM

  • Page 1 english Icontrol FXDM Frequency inverter for 3 ~ fans Operating Instructions Keep for reference! Software version: D1334A Part.-No. B1000AA4 from version 2.37 L-BAL-E036-GB 2022/47 Index 011 Part.-No.

  • Page 2: Table Of Contents

    Operating Instructions Icontrol – model series FXDM Content General notes ............. Meaning of the operating instructions .
  • Page 3 Operating Instructions Icontrol – model series FXDM Signal connection or sensor connection to analog inputs (Analog In 1, Analog In 2) . . Analog output (0 - 10 V) “A1” ......... . . 5.10 Voltage supply for external devices (+24V, GND) .
  • Page 4 Operating Instructions Icontrol – model series FXDM Air velocity control 6.01 ..........9.6.1 Base setup 6.01...
  • Page 5 Operating Instructions Icontrol – model series FXDM 9.12.12 Setting Derating Alarm ......... . . 9.12.13 Suppression of speeds .

  • Page 6: General Notes

    We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.

  • Page 7: Safety Instructions

    Operating Instructions Icontrol – model series FXDM Safety instructions 2 Safety instructions Intended use The equipment is to be used solely for the purposes specified and confirmed in the order. Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract.

  • Page 8: Start-Up And During Operation

    Operating Instructions Icontrol – model series FXDM Safety instructions Start-up and during operation Attention! • During commissioning, unexpected and hazardous conditions can arise in the entire installation due to defective adjustments, defective components or incorrect electrical connections. Remove all persons and objects from the hazardous area. •...

  • Page 9: Modifications / Interventions In The Device

    Only suitable for drives with low set-off torque (e.g.: fans or pumps). We expressly point out that controlling ZIEHL-ABEGG fans in parallel operation is not possible in this series without endangering the motors.

  • Page 10: Rating Plate

    The name plate carries the technical data valid for the delivered product. Example for rating plate Designation Designation Series Part no. ZIEHL-ABEGG brand name Series number Type of voltage Production code Mains voltage DATA MATRIX Code confirmation number Mains frequency...

  • Page 11: Mounting

    Operating Instructions Icontrol – model series FXDM Mounting 4 Mounting General notes Attention! The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental influences: • Before installation remove the device from the packing and check for any possible shipping damage! Start-up is not allowed in the case of transport damage! •...
  • Page 12 Operating Instructions Icontrol – model series FXDM Mounting Type FXDM2.6A / FXDM2.6AQ Fastening at 3 points GM00006C_M 29.01.2016 Drill fastening point “1”. " Screw in flat-head screw up to a distance of approx. 2 mm and mount the device. " Remove the terminal compartment cover.
  • Page 13 Operating Instructions Icontrol – model series FXDM Mounting Typ FXDM32...62A / FXDM32...62AQ Fastening at 8 points GM00002B_M 28.01.2016 Drill 8 fastening points. " Screw in fastening point screws “1” - “4” up to a distance of approx. 5 mm and mount the device. "...

  • Page 14: Cable Inlet

    Operating Instructions Icontrol – model series FXDM Mounting Cable inlet Proceed as follows: " Remove the terminal compartment cover. Depending on the housing model cut off necessary cable inlets respectively to the cable diameter. " Or alternative use cable inlet for cable glands. Metal sheet housings are supplied with stoppers. Any cable ducts openings not used must be sealed! "...

  • Page 15: Outdoor Installation

    Operating Instructions Icontrol – model series FXDM Electrical installation Outdoor installation Outdoor installation is possible up to -20 °C when the controller supply is not switched off. Installation must be protected from the effects of weather as much as possible, including protection from direct sunlight! Installation location for agriculture When using for animal keeping, do not install the device directly in the stable but in a separate room...

  • Page 16: Terminal Compartment

    Operating Instructions Icontrol – model series FXDM Electrical installation Terminal compartment Example: Position of terminals for devices in sheet metal housing 1 Line 2 motor 3 Brake control 4 Indication relays 5 MODBUS Maximum cross sections of terminals for power section Line motor Type...

  • Page 17: Emc-Compatible Installation

    Operating Instructions Icontrol – model series FXDM Electrical installation EMC-compatible installation 5.3.1 Interference emission and installation of cables In order to prevent faults attributable to interference and to ensure compliance with the radio interfer- ence level, the connecting leads must be kept as short as possible both in the motor terminal box as well as in the controller.

  • Page 18: Supply Voltage

    Operating Instructions Icontrol – model series FXDM Electrical installation Supply voltage 5.4.1 Mains voltage Power from the mains is connected to terminals: PE, L1, L2, L3 and N (depending on type). Here, it must be strictly observed that the mains voltage lies within the allowable tolerance specifications (see Technical data and nameplate affixed to the side).

  • Page 19: Inverter Output

    Operating Instructions Icontrol – model series FXDM Electrical installation Inverter output 5.6.1 Motor connection The motor leads are connected to the terminals: PE, U, V, W. Comply with the motor data (rating plate) regarding the type of connection (Y or D). U / f setting see motor setup. Attention! •...

  • Page 20: Signal Connection Or Sensor Connection To Analog Inputs (Analog In 1, Analog In 2)

    Operating Instructions Icontrol – model series FXDM Electrical installation Signal connection or sensor connection to analog inputs (Analog In 1, Analog In 2) The unit has 2 analog inputs: • E1 Analog In = terminals “E1” / “GND” (Analog In 1) •...

  • Page 21: Digital Inputs (D1, D2)

    Operating Instructions Icontrol – model series FXDM Electrical installation If the MODBUS interface is used for network a “Z-Modul-A” (Part.-No. 380054) is necessary to use an external terminal at the same time. 5.13 Digital inputs (D1, D2) Different functions can be assigned to the digital inputs “D1”and “D2” (see IO Setup: Functional overview of digital inputs).
  • Page 22 Operating Instructions Icontrol – model series FXDM Electrical installation MODBUS 26.02.2007 v_modbus_verbindung.vsd Example for MODBUS connection Recommended wire types 1. CAT5 / CAT7 cables 2. J-Y (St) 2x2x0.6 (telephone cable) 3. AWG22 (2x2 twisted pair) When using telephone cable with four cable cores, we recommend the following allocation: “A (D+)”...

  • Page 23: Lon

    Operating Instructions Icontrol – model series FXDM Electrical installation ® 5.15.3 Bus system is possible via add-on module Connection to the LON® bus system is possible via add-on module type “Z-Modul-L” (Part-No. 380053). Communication to controller via the RS-485 interface, FTT-10A transceiver. Installation of add-on modules “Z-Modul-..”...

  • Page 24: Manual Bypass-Switch Type S-D-25 And S-D-50

    Operating Instructions Icontrol – model series FXDM Electrical installation 5.18 Manual Bypass-Switch type S-D-25 and S-D-50 As accessories are manual main switches with bypass function available. After switching off frequency inverters, you must wait at least 90 seconds before switching on again. Bypass switch type S-D-25 Schematic connection diagram Regelgerät / controller...

  • Page 25: Controls And Menu

    Operating Instructions Icontrol – model series FXDM Controls and Menu 6 Controls and Menu Main switch (only with ending "Q" in type designation) Switch position Switch position • • Device switched off Device switched on • • In this position lockable. For this press in white Continuous speed control lever and hang in padlock 27.04.2010...

  • Page 26: Menu Operation

    Operating Instructions Icontrol – model series FXDM Controls and Menu Menu operation Display after turning on the voltage supply. description for menu language English = “GB” (delivery status). Switch over between “Start” and *Actual value with Escape Example for mode 1.01 (speed controller).

  • Page 27: Example For Programming Mode 2.01 In "Base Setup

    Operating Instructions Icontrol – model series FXDM Controls and Menu Selection of the menu group (e.g. Base setup) to the right through the ▼-key, to the left through the ▼-key. You can go to the menu items in the menu groups (e.g. mode of operation) by using the P key. Use the arrow keys to move up and down within the menu group.

  • Page 28: Base Setup

    Operating Instructions Icontrol – model series FXDM Base setup 7 Base setup Jumper for the input signal Jumper position factory setting for 0 - 10 V signal. For temperature sensors (TF..) or sensors with 4 - 20 mA bring the internal jumper for the external signal in the correct position.

  • Page 29: Select Operation Mode

    Operating Instructions Icontrol – model series FXDM Base setup Select operation mode Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device; factory setting 1.01 = Speed controller (activation via 0 - 10 V signal).

  • Page 30: Commissioning

    Operating Instructions Icontrol – model series FXDM Commissioning 8 Commissioning Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. The mains voltage must match the information on the rating plate. 4.

  • Page 31: Menu Overview Mode (Without Add-On Modules )

    Operating Instructions Icontrol – model series FXDM Commissioning Menu group Start: Motor Switch setting for " Information Settings for U/f characteristic can only be made when no motor modulation is present! This is the same also for the setting of Mode. Switch Motor to ON in menu group “Start”...

  • Page 32: Programming

    Operating Instructions Icontrol – model series FXDM Programming 9 Programming Speed controller 1.01 1.02 9.1.1 Base setup 1.01 Base setup Base setup Mode Factory setting Mode: 1.01 Mode E1 Analog In Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting IO Setup) Factory setting: 0 - 10 V E1 Analog In...

  • Page 33: Touch Function Via External Signal In Mode 1.01

    Operating Instructions Icontrol – model series FXDM Programming Diagram setting signal and output frequency [Hz] n-min 10 Hz n-max. = 50 Hz n-min 20 Hz n-max. = 45 Hz n-min OFF n-max. = 50 Hz = 5 Hz = 6 Hz Analog In 1 0...10 V 0...20 mA...
  • Page 34 Operating Instructions Icontrol – model series FXDM Programming Functional description Increase output frequency In order to gradually increase the output frequency, the signal at input “E1” is switched on via contact “C1”. The signal must be higher than set for “E1 Max.” (i.e. over 8 V). The output frequency is now increased depending on the duration of the signal applied and the increment setting “Touch function.- step”.

  • Page 35: Base Setup 1.02

    Operating Instructions Icontrol – model series FXDM Programming 9.1.4 Base setup 1.02 Menu group “Base setup” Base setup Base setup Mode Mode selection: 1.02 Mode Number steps Selection: 0, 1, 2, 3, 4, 5 Factory setting: 0 Number steps: 0 In the factory setting “0”...

  • Page 36: Setting In Operation 1.02

    Operating Instructions Icontrol – model series FXDM Programming “Base setup”) Setting direct (at Number steps: 0 If the setting is to be made during operation directly with the ▼ + ▲ keys, no setting is necessary here ( setting in operation 1.02 Setting range: Min.

  • Page 37: Temperature Control 2.01

    Operating Instructions Icontrol – model series FXDM Programming Switching over to the protected “Info” menu group takes place automatically after approximately 15 minutes if no key is pressed. Possibilities for early activation of PIN protection: • Select the “Info” menu group and confirm with the P key. •...

  • Page 38: Settings For Operation Modes 2.01

    Operating Instructions Icontrol – model series FXDM Programming E1 Offset Sensor calibration with calibrated comparison device E1 Offset E2 Function • “Setpoint Funktion = External Setpoint via external signal (0 - 10 V) instead of 1” E2 Function “E1 Analog In” “TF”...
  • Page 39 Operating Instructions Icontrol – model series FXDM Programming Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control Pband passive Sensor type “TF..” Setting range: 0-120.0 K (Kelvin) Factory setting: 5.0 K, (at 2.02 : 20.0 K) active Sensor type “MTG-120V”...

  • Page 40: Functional Diagrams Temperature Control

    Operating Instructions Icontrol – model series FXDM Programming 9.2.3 Functional diagrams temperature control Example 1: Temperature control in factory setting “Cooling function” (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min.

  • Page 41: Additional For Mode 2.03 : Signal Output 0 - 10 V

    Operating Instructions Icontrol – model series FXDM Programming 9.2.4 Additional for mode 2.03 : Signal output 0 - 10 V The 0 - 10 V output signal can, e.g., be used for triggering a shutter or heating. Offset AnalogOut The target value for this output is the target value (Setpoint) for the ventilation “offset” Offset AnalogOut setting.

  • Page 42: For Mode 2.03 : Relay Output For Heating Or Cooling

    Operating Instructions Icontrol – model series FXDM Programming 9.2.5 For mode 2.03 : Relay output for Heating or Cooling OffsetDigitalOut Offset Digital Out = Offset for relay output (“K2” is pre-programmed by the factory). The relay operating point deviates by the adjusted offset of the Setpoint of the ventila- OffsetDigitalOut tion (if relay “K2”...

  • Page 43: Relay Output For Temperature Monitoring

    Operating Instructions Icontrol – model series FXDM Programming 9.2.6 For mode 2.03 Relay output for temperature monitoring If the set value for the “minimum alarm” is not reached or the set value for the “maximum alarm” is exceeded, a message is generated via the alarm symbol in the display. In addition, „Lmt E1 min“ is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the „Maximum alarm“.

  • Page 44: Pressure Control For Condensers Refrigeration

    Operating Instructions Icontrol – model series FXDM Programming Pressure control for condensers refrigeration 3.01 3.04 9.3.1 Base setup 3.01 3.04 Base setup Base setup Mode Mode selection e.g. 3.01 Mode E1 Analog In For all Modes in Group 3 ( 3.01 3.02 3.03...

  • Page 45: Setting For Operation Modes 3.01

    Operating Instructions Icontrol – model series FXDM Programming 9.3.2 Setting for operation modes 3.01 3.04 3.01 Pressure control condensers, setting Setpoint in bar Pressure control for condensers with input for refrigerant, Setpoint in °C 3.02 3.03 Two sensors for dual circuit condenser. Automatic regulation to the highest pressure (selection amplifier integrated) operation display: “Control value”, Setpoint in bar 3.04 Two sensors for dual circuit condenser with input for refrigerant automatic regulation to the highest...

  • Page 46: Functional Diagrams Pressure Control Condensers

    Operating Instructions Icontrol – model series FXDM Programming 9.3.3 Functional diagrams pressure control condensers Functional diagram for Mode 3.01 3.03 (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % 50 % Min. 17 bar 5 bar 12 bar 09.05.2007 v_diagramm_301_303_bar.vsd nM Motor speed...

  • Page 47: Pressure Control Airconditioning

    Operating Instructions Icontrol – model series FXDM Programming Pressure control airconditioning 4.01 4.03 9.4.1 Base setup 4.01 4.03 Base setup Base setup Mode Mode selection e.g. 4.01 Mode E1 Analog In , ..) “E1 Analog In” factory setting In all group 2 operating modes 4 ( 4.01 4.02 4.03...

  • Page 48: Setting For Operation Modes 4.01

    Operating Instructions Icontrol – model series FXDM Programming 9.4.2 Setting for operation modes 4.01 4.03 • 4.01 pressure control, setpoint in Pa • 4.02 4.03 Pressure control for ventilation systems setpoint depending on outdoor temper- ature Setting Setting Setpoint 1 Setting range: in measuring range of sensor Factory setting: 100 Pa Setpoint 1...
  • Page 49 Operating Instructions Icontrol – model series FXDM Programming Additional menu item for mode 4.02 4.03 with outside-temperature dependent target- setpoint. Outside-temperature dependent target-setpoint An outside temperature compensation can be activated (sensor connection “E2” = “Analog In [Pa] 2”) when being operated as a pressure regula- tion device.

  • Page 50: Volume Control 5.01

    Operating Instructions Icontrol – model series FXDM Programming Volume control 5.01 5.02 9.5.1 Basic setting 5.01 5.02 Base setup Setting Mode Mode selection e.g. 5.01 Base setup E1 Analog In ) “E1 Analog In” factory setting In all group operating modes 5 ( 5.01 5.02 “DSG200.”...
  • Page 51 Operating Instructions Icontrol – model series FXDM Programming Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control Pband Setting range: depending on measuring range of sensor and “K factor” Factory setting: 530 m Min.

  • Page 52: Air Velocity Control

    Operating Instructions Icontrol – model series FXDM Programming Air velocity control 6.01 9.6.1 Base setup 6.01 Base setup Base setup Mode Mode selection 6.01 Mode E1 Analog In “E1 Analog In” factory setting to “MAL1” For mode 6.01 Selection sensor measuring range: MAL1, MAL10 E1 Analog In Alternative selection signal: 0 - 10 V, 0 - 20 mA, 4 - 20 mA ( jumper for input signal).

  • Page 53: Menu Group Start

    Operating Instructions Icontrol – model series FXDM Programming Max. Speed (speed limitation only when needed) Setting range: “Max. Frequency” ( Motor Setup) - “Min. Speed” Factory setting: 50.0 Hz Max. Speed Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON”...

  • Page 54: Menu Group Info

    Operating Instructions Icontrol – model series FXDM Programming Individual unit number (Menu dependent on device type available) SN: 000003CAF711 Version number internal motor controller (Menu dependent on device type available) Menu group Info Menu group Info Info Info for mode speed controller 1.01 Inverter output frequency.

  • Page 55: Controller Setup

    Operating Instructions Icontrol – model series FXDM Programming Display of motor current (Metering precision approx. +/-10%) Motor current Input power display (display available depending on the software version) Input power Output power display (display available depending on the software version) Output power Momentarily status for minimum speed cut off...

  • Page 56: Save User Settings Restore With Pin 9090

    Operating Instructions Icontrol – model series FXDM Programming 9.9.3 Save user settings restore with PIN 9090 The individually made device configurations (User Setting) can be saved here (corre- sponds to PIN 9091). By entering PIN 9090 the individually made device configurations can be reestablished Save User Setup Start - PIN Input).

  • Page 57: Minimum Speed Cut Off

    Operating Instructions Icontrol – model series FXDM Programming 9.9.6 Minimum speed cut off This function is primarily significant for installation of the device as a pure P Controller in refrigeration and air-conditioning technology. For operation mode speed controller 1.01 without function! Min.

  • Page 58: Control Group 2/3/4 Via Relais

    Operating Instructions Icontrol – model series FXDM Programming Example group 2 via 0 -10 V Fout Standard Fout @ Analog Out = 5A G2 ON = 50 % Controller Master 0...100 % Analog Analog Signal Analog Out = 5A 0 – 10 V Analog nmin @ G2 = 20 % Controller...
  • Page 59 Operating Instructions Icontrol – model series FXDM Programming Group 4 ON value Switch-on value for Group4 Setting range: 0 - 100 % Group 4 ON value Factory setting: 85 % * OFF Value Group4 Switch-off value for group4 Setting range: 0 - 100 % OFF Value Group4 Factory setting: 80 % * nmin at Group4...

  • Page 60: Reverse Action Of The Control Function

    Operating Instructions Icontrol – model series FXDM Programming 9.9.8 Reverse action of the control function For the effect of the regulation there are two functions: • “Val > Set = n+” increasing Fanlevel for increasing actual value over Setpoint. Val>Set=n+ •...

  • Page 61: Modbus Communication Watchdog

    Operating Instructions Icontrol – model series FXDM Programming D-component More “D-component” causes more stability by a clean actual value signal with shorter correction times By a actual value signal with a superposition should be done to attitude without “D- component” → 0 % Setting range: 0 - 200 % value smaller = less “D-component”...

  • Page 62: Io Setup

    Operating Instructions Icontrol – model series FXDM Programming 9.10 IO Setup 9.10.1 Analog-Output “A” The analog outputs 0 - 10 V can be allocated with various functions. Terminals “A” - “GND” = Analog Out (I 10 mA) A Function With the attitudes “A min” and “A max” the characteristic of the output voltage can be adapted.

  • Page 63: Digital Inputs "D1" / "D2

    Operating Instructions Icontrol – model series FXDM Programming 9.10.2 Digital inputs “D1” / “D2” 9.10.2.1 Menu overview The digital inputs Digital In 1 (D1) and Digital In 2 (D2) can be allocated with various functions. Activation via floating contacts (a low voltage of approx. 24 V DC is connected). D1 Function Inverting “D1”...

  • Page 64: Enable On/Off Function | 1D

    Operating Instructions Icontrol – model series FXDM Programming 9.10.2.2 Enable ON/OFF function Remote ON/OFF (electronic disconnection) and Reset after a motor malfunction via floating contact. The power section is electronically disconnected. Operation of the device is still possible after pressing the “Esc” hotkey combination in switched-off condition. Signal- in and outputs remain active. •...

  • Page 65: Switch Over Input Signal "E1" / "E2", Function | 4D

    Operating Instructions Icontrol – model series FXDM Programming 9.10.2.5 Switch over Input signal “E1” / “E2”, Function Switch over between Input signal 1 (Analog In 1 terminal “E1”) and input signal 2 (Analog In 2 terminal “E2”). Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”).

  • Page 66: Intern / Extern Function | 6D

    Operating Instructions Icontrol – model series FXDM Programming Operation with “Setpoint2” is signalized by the moon symbol for reduced operation. E1 Actual 9.10.2.7 Intern / Extern Function ). “Set extern1” Switch over between Set Intern and Set Extern (for mode speed controller 1.01 under settings must be programmed to “OFF”.

  • Page 67: Reverse Action Of Control Function

    Operating Instructions Icontrol – model series FXDM Programming 9.10.2.9 Reverse action of control function ( 2.01 ), Function Switchover between: Increasing modulation during increasing actual-value and increasing modulation during sinking actual-value. The factory presets for the “Control function” are dependent on the selected Mode of operation ( Controller Setup - reverse operation of the control function).

  • Page 68: Motorheating On / Off, Function | 12D

    Operating Instructions Icontrol – model series FXDM Programming 9.10.2.12 Motorheating ON / OFF, Function In order to avoid a sticking or a freezing of standing fans in cold environment, the “motor heating system” can be switched on. The motor heating can be activated over a digi- tal input.

  • Page 69: Freeze Function" = Maintain Momentary Modulation Value, Function

    Operating Instructions Icontrol – model series FXDM Programming 9.10.2.14 “Freeze function” = maintain momentary modulation value, Function The device continues to work so long independently of the control function with the momentary value of the modulation and/or speed as activated over the digital input. Message indicated alternating with the active value “Freeze Function”...

  • Page 70: Inverting Analog Inputs "E1" / "E2

    Operating Instructions Icontrol – model series FXDM Programming Example for Mode “1.01” with speed setting signal 0 - 10 V Modus 1 Modus 1 [Hz] Example: “E1 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal modulation. E1 min.

  • Page 71: Function And Inverting For Relay Outputs "K1" And "K2

    Operating Instructions Icontrol – model series FXDM Programming Example: mode speed controller, setting by external signal 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. 0 – 10 V 10 – 0 V 0 –...

  • Page 72: Programming Add-On Module Type Z-Modul-B

    Operating Instructions Icontrol – model series FXDM Programming Group control (Group 2) Switching on fans depending on modulation Group control (Group 3) 12K * Switching on fans depending on modulation Group control (Group 4) 13K * Switching on fans depending on modulation For modes as controller higher 2.01 Setpoint Offset...

  • Page 73: Networking Via Modbus

    Operating Instructions Icontrol – model series FXDM Programming • 2 x relay outputs (“K3” and “K4”) Function programmable, e.g., for: Status signals, alarm indications, external malfunctions at the digital input, level-control threshold, input signal threshold, offset threshold (deviation between current and target value), group control. Parameter Factory setting User Setting...

  • Page 74: Limits

    Operating Instructions Icontrol – model series FXDM Programming 9.11 Limits 9.11.1 Limit indication depending on modulation Following functions can be allocated to the limit indication no function Indication with the centralized fault of a programmed relay (IO allocation Controller function Function Warning symbol in display, “AL”...

  • Page 75: Limit Indication Depending On (Offset) To Setpoint

    Operating Instructions Icontrol – model series FXDM Programming Both values for E1 (“E1 min” and “E1 max”) can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated, both settings (“min”...
  • Page 76 Operating Instructions Icontrol – model series FXDM Programming Offset 1, Offset 2 Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is Offset 1 allocated both settings (Offset 1 and Offset 2) are initially at “OFF”.

  • Page 77: Motor Setup

    Operating Instructions Icontrol – model series FXDM Programming 9.12 Motor Setup Menu group Motor Setup Motor Setup 9.12.1 Setting motor rated current MotorRatedCurr. When commissioning, you must set the motor to the rated current stated on the rating plate. MotorRatedCurr. The setting for the “DC brake level”...

  • Page 78: Setting For Rampup Time And Rampdown Time

    Operating Instructions Icontrol – model series FXDM Programming edge 100 % = 10 % start = 0 % [Hz] start Analog In 1 0...10 V 0...20 mA 90 100 0...100 % PWM 26.07.2012 v_u_f_dia_icontr_d.vsd Uout Output voltage Fout: Output frequency Analog In Speed setting signal (0 - 10 V, 0...20 mA, 0...100 % PWM) Ustart Startvoltage Foff...

  • Page 79: Setting Switching Frequency

    Operating Instructions Icontrol – model series FXDM Programming 0 .. 100 % 09.05.2007 v_hochlaufzeit_ruecklaufzeit.vsd 1 external Signal 2 Setting 3 Rampup time 4 Rampdown time 9.12.5 Setting switching Frequency Switching frequency Setting range FXDM2.6 - 25: 8.0 / 10.0 / 16.0 kHz Setting range FXDM32 - 62: 6.0 / 8.0 / 10.0 / 16.0 kHz Switching frequency Setting range: FXDM2.6 - 25 = 8.0 kHz / FXDM32 - 62: = 6.0 kHz...

  • Page 80: Setting Current Limit

    Operating Instructions Icontrol – model series FXDM Programming 9.12.7 Setting Current limit As an additional safety function the device has a current limit, this can be adapted if necessary. The setting refers to the motor rated current of the device (100 % = setting: MotorRa- Current limit tedCurr.).

  • Page 81: Boost Function

    Operating Instructions Icontrol – model series FXDM Programming 9.12.9 Boost function The boost function5is an automatic voltage increase in case of dynamic demands on the control system. When using the square characteristic, the output voltage is increased to the value of the linear characteristic with the “Boost function”...

  • Page 82: Setting Derating Alarm

    Operating Instructions Icontrol – model series FXDM Programming 9.12.12 Setting Derating Alarm The device has integrated active “temperature management” to protect the device from damage caused by excessively high interior temperatures. In case of a temperature increase above the set limits (for capacitor temperature and heat sink temperature diagnostic menu) the modulation is linearly reduced until the stated limit temperatures are reached.
  • Page 83 Operating Instructions Icontrol – model series FXDM Programming Factory setting no suppression active = “OFF” → → Suppression1 Suppression1 Setting for “Range1 min.” → → Setting range: “Shutdown Freq.” - “Range 1 max.” Range1 min. Range1 min. Setting for “Range1 max.” →...

  • Page 84: 10 Menu Tables

    Operating Instructions Icontrol – model series FXDM Menu tables 10 Menu tables 10.1 Menues of operating modes Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting *** Start motor PIN input...
  • Page 85 Operating Instructions Icontrol – model series FXDM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting *** - - - - - Set Internal2 - - - - - - - - - - - - - - -...
  • Page 86 Operating Instructions Icontrol – model series FXDM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting *** 1.02 = - - Step 5 value - - - 3.02 = 3.04 =...
  • Page 87 Operating Instructions Icontrol – model series FXDM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting *** Group 4 ON value - - - - - - - - - - - - - - - - - - - -...
  • Page 88 Operating Instructions Icontrol – model series FXDM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting *** - - - - E2 Mode - - - - - - - - - - - - - - - - - - - -...
  • Page 89 Operating Instructions Icontrol – model series FXDM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting *** Lmt E2 Hyst. - - - - - - - - - - - - - - - - - - - -...

  • Page 90: Possible Allocation Of The Ios, Pins

    Operating Instructions Icontrol – model series FXDM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting *** E1-Current 0.00 mA 0.00 mA 0.00 mA 0.00 mA 0.00 mA 0.00 mA 0.00 mA 0.00 mA 0.00 mA E1-Voltage 0.00 V 0.00 V...
  • Page 91 Operating Instructions Icontrol – model series FXDM Menu tables Function Description function D1..D5 Switch over control function (e.g. “heating” / “cooling”) For all modes “Reset” Setting Max. Speed “ON” / “OFF” Motorheating ON / OFF (not Acontrol) Reverse direction of rotation “right-hand” / “left-hand” (only for frequency inverter with 3 ~ out- put) “Freeze function”...

  • Page 92: 11 Diagnostics Menu

    Operating Instructions Icontrol – model series FXDM Diagnostics menu For modes as temperature controller with additional functions 2.03 Heating function Switch ON point: temperature = Setpoint +/- Offset Switch OFF point: Temperature around hysteresis over switch ON point Cooling function Switch ON point: temperature = Setpoint +/- Offset Switch OFF point: Temperature around hysteresis below switch ON point * Function depending on the version of the software available...
  • Page 93 Operating Instructions Icontrol – model series FXDM Diagnostics menu E1-KTY Signal height at analog input E1 (Analog In 1) E1-Current E1-Voltage E2-KTY Signal height at analog input E2 (Analog In 2) E2-Current E2-Voltage Signal height at analog input E3 (Analog In 3*) Status digital input 1 (Digital In 1) OFF = terminals D1 - D1 bridged ↔...

  • Page 94: Special Features For Measurements At The Innverter And Motor

    Operating Instructions Icontrol – model series FXDM Events / Fault signals OFF = relay K4* de-energized: terminals 41 - 42 bridged ON = relay K4* energized: terminals 41 - 44 bridged * When operating together with the “Z-Modul-B” type add-on module, the diagnosis menu is automati- cally expanded to include the additional inputs and outputs (installation not possible in Icontrol flat).

  • Page 95: Messages And Trouble Shooting

    Operating Instructions Icontrol – model series FXDM Events / Fault signals Controllers period of operation at time of message: With the P key can be switched between description of the message and the Controllers period of operation at this time. E.G.
  • Page 96 Operating Instructions Icontrol – model series FXDM Events / Fault signals Display Code* LED Code Relais switches Possible cause Reaction of Controller Opera- Remedial measures internal Fault tion Communication fault be- tween control unit and Fault indication, cold start power unit (reset) of the control unit MC Communication Error in the protocol mem-...
  • Page 97 Operating Instructions Icontrol – model series FXDM Events / Fault signals Display Code* LED Code Relais switches Possible cause Reaction of Controller Opera- Remedial measures internal Fault tion Inverter switches off motor. New start-up attempt after The controller was about one minute (4x error then switched off...

  • Page 98: 13 Function Extension And Version Of Software

    Operating Instructions Icontrol – model series FXDM Function extension and version of software Display Code* LED Code Relais switches Possible cause Reaction of Controller Opera- Remedial measures internal Fault tion Set limit for input signal “E1” exceeded selecta- Lmt E2 max. Actual value exceeds set- point selecta-...

  • Page 99: 14 Enclosure

    Operating Instructions Icontrol – model series FXDM Enclosure 14 Enclosure 14.1 Technical data Rated current Rated current Recommen- Rated temper- max. line fuse max. heat dis- Weight ded motor ature sipation Output (I fundamental output component @ [kg] Type 50 Hz) [°C] (Part-No.) Input...
  • Page 100 Operating Instructions Icontrol – model series FXDM Enclosure Rated current Rated current Recommen- Rated temper- max. line fuse max. heat dis- Weight ded motor ature sipation Output (I fundamental output component @ [kg] Type 50 Hz) [°C] (Part-No.) Input [kW] FXDM62A 62 (-) 30,0...
  • Page 101 DIN EN 61800-3. The increased requirements placed on electrical interference > 2 kHz for category “C1” devices are complied with in addition. Energy efficiency class (ErP-Guideline) IE2 according IEC 61800-9-2 Efficiency values per type (parameters in factory setting) see: https://www.ziehl-abegg.com/en-de/service/erp-directive Reference values • @ Rated voltage •...

  • Page 102: Maximum Loading Dependent On Switching Frequency, Line Voltage And Ambient Temperature

    Operating Instructions Icontrol – model series FXDM Enclosure 14.1.1 Maximum loading dependent on switching frequency, line voltage and ambient temperature The maximum permissible temperature for the rated current at rated voltage and rated clock frequency is specified as rated temperature. Since the dissipation of the power loss (heat development) in the device is decisively dependent on the ambient temperature, the max.
  • Page 103 Operating Instructions Icontrol – model series FXDM Enclosure Maximal motor current for 10 kHz depending on line voltage and ambient temperature Type 208 V (-15 %)...415 V (+6 %) over 415 V (+6 %)...480 V (+10 %) 40 °C 50 °C 55 °C 40 °C 50 °C...

  • Page 104: Connection Diagram

    Operating Instructions Icontrol – model series FXDM Enclosure 14.2 Connection diagram Icontrol FXDM...A(E)(Q) Kontaktbelastung Contact rating Adressierung max. AC 250 V 2 A °C Addressing TB/TP Digital Analog 24 V DC Analog Analog Digital Normal In 1 Out 1 In 1...

  • Page 105: Dimensions [Mm]

    Operating Instructions Icontrol – model series FXDM Enclosure 14.3 Dimensions [mm] FXDM2.6A / FXDM2.6AQ FXDM4.2...17A (FXDM25A) / FXDM4.2...17AQ (FXDM25AQ) FXDM4.2...17A Q (FXDM25A Q): Position of switch for plan view without obligation L-BAL-E036-GB 2022/47 Index 011 Part.-No. 105/108...
  • Page 106 Operating Instructions Icontrol – model series FXDM Enclosure FXDM32...62A / FXDM32...62AQ (IP54) L-BAL-E036-GB 2022/47 Index 011 Part.-No. 106/108...

  • Page 107: Index

    Operating Instructions Icontrol – model series FXDM 14.4 Index address mains Average calculation MAL1, MAL10 Maximum frequency MBG-30I, MBG-50I Minimum space requirement Base setup Minimum speed cut off bypass circuit MODBUS Mode motor leads are connected clock motor noises control cable Motorprotection Current measurements current-operated protective...

  • Page 108: Manufacturer Reference

    Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...

Table of Contents