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WELCOME AND CONGRATULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INVENTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
STEP 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1
Unpack Box 1 ........................................................................................................................................................................................................................5
1.2
Position Baseframe .............................................................................................................................................................................................................5
1.3
Install Y-Right Assembly .....................................................................................................................................................................................................6
1.4
Install Y-Left Assembly ....................................................................................................................................................................................................... 7
1.5
Install the Cable Track ........................................................................................................................................................................................................8
1.6
Prepare for Gantry Install ..................................................................................................................................................................................................8
1.7
Open Box 2 ...........................................................................................................................................................................................................................9
1.8
Install Gantry Assembly .....................................................................................................................................................................................................9
1.9
Square the Machine .......................................................................................................................................................................................................... 11
STEP 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.1
Install the HDZ .....................................................................................................................................................................................................................13
2.2
Install X-Axis Stepper Motor ............................................................................................................................................................................................14
STEP 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.1
Install Extrusions .................................................................................................................................................................................................................17
3.2
Install MDF Strips ................................................................................................................................................................................................................17
STEP 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.1
Install Wiring Harness ....................................................................................................................................................................................................... 19
4.2
Install YL Wire Keeper ...................................................................................................................................................................................................... 21
4.3
Connect Front Plate ......................................................................................................................................................................................................... 22
4.4
Install YR Wire Keeper .................................................................................................................................................................................................... 23
4.5
Attach Cables at Y-Right ................................................................................................................................................................................................. 24
4.6
Install Y-Right End Cap .................................................................................................................................................................................................... 26
4.7
Connect Z-Axis Cables ....................................................................................................................................................................................................27
4.8
Connect Y-Left Motor and Limit Cables ..................................................................................................................................................................... 28
4.9
Connect Y-Right Motor and Limit Cables .................................................................................................................................................................. 29
4.10 Install Grounding Block ................................................................................................................................................................................................... 30
4.11
Connect Front Plate Extension .......................................................................................................................................................................................31
STEP 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1
Preparing the Router Drag Chains ................................................................................................................................................................................33
5.2
Insert Power Cable............................................................................................................................................................................................................33
5.3
Install the Drag Chains .....................................................................................................................................................................................................34
5.4
Secure Router & Cable ................................................................................................................................................................................................... 35
5.5
Install Y-Left End Cap ....................................................................................................................................................................................................... 35
STEP 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1
Connect the Controller ....................................................................................................................................................................................................37
6.2
Install the BitSetter ........................................................................................................................................................................................................... 38
6.3
Tidy Up ................................................................................................................................................................................................................................ 39
01/3/2023
Version 1.0
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