Honda CB160 Shop Manual page 58

54
fig.
4. 5
Removing handlebar
Fig. 4. 6 Removing clutch, brake cable
fig. 4. 7
Adjustment of throttle cable play
Fig.
4.
8 Adjustment of brake cable play
4. FRAME
5. For disassembling lead wires of the horn and
dimmer, remove the head lamp assembly and dis-
connect the connector, with the wire harness, in
the lamp case.
6.
Remove the clip under the steering stem and the
steering damper knob.
7. When four 8 X 32 hex bolts are loosened and
the handlebar holder is removed, the complete
handlebar can be removed from the fork top bridge.
Then remove the wires together with it. (Refer to
Fig.
4. 5)
8.
For disassembling the clutch cable and brake cable
from the handlebar, loosen the clutch cable adjuster
and remove it from the handlebar lever. Also
remove the cable from the handle lever. (Refer
to Fig.
4.
6)
9. For disassembling the throttle cable, loosen the
5
X
l
4 and 5
X
22 small cross-point screws and
remove the flasher switch case ; remove the wire
from the handlebar grip.
C. Inspection
l.
Inspect condition and operation of the throttle
cable, clutch cable, and inner and outer cable of
the front brake.
2. Inspect the operation of the throttle grip.
3. Inspect the operation of the handlebar lever.
4. Inspect the handlebar for straightness.
D. Assembly
l . Install the throttle cable, clutch cable, and front
brake cable on the throttle <grip and hand levers.
2. Pass every cable and lead wire through the
handlebar holder by 8 X 32 hex bolt.
3. Install the steering damper knob.
4. Connect all cable ends to the front brake arm,
throttle valve, and clutch adjustment thread.
5. After installation, adjust the play of each cable.
(Refer to Fig.
4.
7 and
4.
9)
Throttle cable (twist grip angle}
9 to
l
0 degrees
Front brake coble (lever end)
30
to
10
mm (l.
1r
to
.39n}
Clutch cable !lever end}
20
to
30
mm 178" to
l.
17
8
}